Terex Genie GR10-20000 User manual

Operator's Manual
Serial Number Range
GR-12 from GR10-20000
from GRR-101
AUS
Australia
GR-15
GR-20
with
Maintenance
Information
First Edition
Fourth Printing
Part No. T107913

Operator's Manual First Edition • Fourth Printing
GR-12 • GR-15 • GR-20 Part No. T107913
Front Matter
Important
Read, understand and obey these safety rules
and operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: [email protected]
Contents
Introduction ........................................................... 1
Symbol and Hazard Pictorials Definitions............. 3
General Safety ...................................................... 5
Personal Safety..................................................... 7
Work Area Safety.................................................. 8
Legend ................................................................ 14
Controls............................................................... 15
Inspections.......................................................... 18
Operating Instructions......................................... 30
Transport and Lifting Instructions ....................... 39
Maintenance ....................................................... 43
Specifications...................................................... 45
Copyright © 2000 Terex Corporation
First Edition: Fourth Printing, May 2014
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries. “GR” is a trademark of
Terex South Dakota, Inc.
These machines comply with
AS 1418.10

First Edition • Fourth Printing Operator's Manual
Introduction
Part No. T107913 GR-12 • GR-15 • GR-20 1
Introducti on
Owners, Users and Operators:
Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable
supervision, running the machine.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Operator's Manual First Edition • Fourth Printing
Introduction
2 GR-12 • GR-15 • GR-20 Part No. T107913
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to
an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
DANGER
WARNING
CAUTION
NOTICE

First Edition • Fourth Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. T107913 GR-12 • GR-15 • GR-20 3
Symbol and Hazard Pic torials Definiti ons
Read the operator’s
manual
Read the service
manual
Crush hazard No smoking Collision hazard
Collision hazard Tip-over hazard Tip-over hazard Use a piece of
cardboard or paper to
search for leaks
Electrocution hazard
Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard
Transport diagram Tiedown Keep away from
moving parts
Move machine to
level ground
Batteries used as
counterweights

Operator's Manual First Edition • Fourth Printing
Symbol and Hazard Pictorials Definitions
4 GR-12 • GR-15 • GR-20 Part No. T107913
Maintain required
clearance
Only trained
maintenance
personnel should
access
compartments
Chock the wheels Release brakes Grounded AC
3-wire only
Replace damaged
wires and cords
Wheel load Lanyard anchorage
point
Side force Wind speed
Voltage rating for
power to platform
Pressure rating for
air line to platform
Maximum capacity Emergency lowering

First Edition • Fourth Printing Operator's Manual
General Safety
Part No. T107913 GR-12 • GR-15 • GR-20 5
General Safety

Operator's Manual First Edition • Fourth Printing
General Safety
6 GR-12 • GR-15 • GR-20 Part No. T107913

First Edition • Fourth Printing Operator's Manual
Personal Safety
Part No. T107913 GR-12 • GR-15 • GR-20 7
Personal Safety
Personal Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
All PFPE must comply with applicable
governmental regulations and must be inspected
and used in accordance with the manufacturer’s
instructions.

Operator's Manual First Edition • Fourth Printing
Work Area Safety
8 GR-12 • GR-15 • GR-20 Part No. T107913
WorkArea Safety
Electrocution Hazards
This machine is not
electrically insulated and
will not provide protection
from contact with or
proximity to electrical
current.
Maintain safe distances
from electrical powe
r
lines and apparatus in
accordance with
applicable governmental
regulations and the
following chart.
Line Voltage Required Clearance
0 to 50KV 3.05 m
50 to 200KV 4.60 m
200 to 350KV 6.10 m
350 to 500KV 7.62 m
500 to 750KV 10.67 m
750 to 1000KV 13.72 m
Allow for platform movement, electrical line sway
or sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity or the
maximum platform capacity of the platform
extension. Weight in trays is part of the total
platform load.
Maximum capacity - GR-12 and GR-15
Standard platform
Platform without extension 500 lbs 227 kg
Platform retracted 500 lbs 227 kg
Platform extended –Platform only 250 lbs 113 kg
Platform extended –Extension only 250 lbs 113 kg
Work tray station (option) 50 lbs 22 kg
Maximum occupants 1
500 lbs / 227 kg Extension only
250 lbs/113 kg
Platform only
250 lbs/113 kg
Maximum capacity - GR-20
Standard platform
Platform without extension 350 lbs 159 kg
Platform retracted 350 lbs 159 kg
Platform extended –Platform only 100 lbs 45 kg
Platform extended –Extension only 250 lbs 113 kg
Work tray station (option) 50 lbs 22 kg
Maximum occupants 1
350 lbs / 159 kg Extension only
250 lbs/113 kg
Platform only
100 lbs/45 kg