Elebia NEO100 User manual

elebia®
smart lifting solutions
NEO100 Lifting Hook
_____________________________
User Manual

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
Table of Contents
General Information
General Precautions
Restrictions
Main Features
Specifications
Regulatory Standards
Remote Control
FCC, IC, CE & ARIB
Battery
Charger
Lifting Procedure
Always On/Smart Nap Modes
Laser Pointer
Conformity Declaration & Manufacturer’s Certificate
Warranty
Inspection & Maintenance
Maintenance Check
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12
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EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
4
General Precautions
General Information regarding the NEO100 lifting hook
Inappropriate use of the NEO100 lifting hook may give place to potentially dangerous situations and,
if not prevented, these could lead to death or serious injury. To avoid such situations we encourage to
meet the following instructions:
1. Always read the user’s manual instructions before using the NEO100 lifting hook.
2. Any operator must be familiarised with the NEO100 lifting hook’s operation controls, procedures and warnings.
3. DO NOT operate the NEO100 lifting hook before having completely read and understood the
manufacturer’s user manual and instructions.
4. DO NOT operate the NEO100 lifting hook if it has been altered without the manufacturer’s approval.
5. DO NOT operate the NEO100 lifting hook if it is not working properly or if working unusually.
6. DO NOT operate the NEO100 lifting hook nor repair it if it is damaged or lacks components.
7. DO NOT lift more than theWorking Load Limit of 100,000 kg. / 220,462 lb. indicated per NEO100 lifting
hook and in the CE stamp.
Users must be aware of all operating conditions. Please contact our technical service in case of doubts
and/or questions.
• The NEO100 lifting hook has specifically been designed for the vertical lifting and transporting/
moving of loads.
• The Working Load Limit of 100,000 kg. / 220,462 lb. indicated is per lifting hook.
• Safety factor of 4:1.
Warning
Prior to operation and/or maintenance of elebia products, read and understand the information provi-
ded in this user’s manual.
Failure to review and utilize recommended applications, operation and maintenance instructions may
result in serious injury to operator and others.
It is the sole responsibility of the operator to ensure the correct manipulation and handling of any load
while using any of the elebia products. Automated processes in any lifting operation, whether attaching
and/or releasing any load, or other, must always be submitted to visual inspection of the operator.
elebia designs and produces automated lifting solutions which enhance safety and productivity but can
never replace the responsible and provident handling of all lifting processes.
This user’s manual covers the Application, Operation, Use and Maintenance of the elebia NEO100 lifting hook.
NOTE: Disconnect power sources prior to handling.
!

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
Restrictions
· Influences resulting from temperature
The elebia NEO100 lifting hook has been designed to be used in normal atmospheric conditions and in a
temperature range from -20 ºC to 60 ºC / -4 ºF to 140 ºF. The NEO100 lifting hook must not be used if these
conditions are not met.
· Influences from acids/alkalines and chemicals
The elebia NEO100 lifting hook must not be exposed to acids/alkalines or their vapours, as certain pro-
duction methods may release acids and/or vapours.
EN
8. DO NOT use the NEO100 lifting hook to lift, sustain or transport people.
9. DO NOT lift loads over people and ensure that people remain at a distance from the load.
10. DO NOT operate the NEO100 lifting hook unless all people are, and remain outside, the area of the
sustained load.
11. DO NOT operate the NEO100 lifting hook if there are people touching or manipulating it.
12. DO NOT lift loads unless the load slings, chain slings or other accessories are of the correct size and
suitably fastened to the NEO100 lifting hook.
13. DO NOT operate the NEO100 lifting hook with twisted, tangled, damaged or worn load slings, chain
slings or other means and/or lifting accessories.
14. DO NOT lift the load until the closure system of the NEO100 lifting hook is confirmed locked.
15. DO NOT operate the NEO100 lifting hook if it does not meet the lifting procedure specified in section
11 of the user manual.
16. DO NOT leave the weight sustained on the NEO100 lifting hook unattended unless specific precau-
tions have been taken.
17. DO NOT allow the use of the NEO100 lifting hook to make electrical or earth contact in welding operations.
18. DO NOT allow the NEO100 lifting hook or lifting chains to be touched by a live welding electrode.
19. DO NOT withdraw nor cover the warning signs (i.e. LED Status Indicator, Laser Pointer) of the NEO100
lifting hook.
20. DO NOT operate the NEO100 lifting hook if it lacks the safety signs or if they are illegible.
21. DO NOT modify the NEO100 lifting hook (by welding, grinding, etc.), as this can adversely affect its
operation and safety.
22. Provide notification of any malfunction or abnormal performance of the NEO100 lifting hook after it
has been disconnected for its repair.
23. The NEO100 lifting hook must be stored clean and in a non-humid area to protect against corrosion.
24. DO NOT store the NEO100 lifting hook with the battery inserted.
25. The NEO100 lifting hook carries a laser pointer. Avoid exposure and do not stare into beam. Always be
aware of the beam location. Keep it away from people’s eyes and head.Watch out for reflected beams
from glass and shiny surfaces.

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
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Main Features of the NEO100 Lifting Hook
Like the rest of the NEO range, the NEO100 carries
a High-Brightness LED status indicator, an additio-
nal safety measure which shows the lifting hook’s
status at all times with a bright 4 colour-code
scheme visible from the operator’s position.
* This feature is optional
Laser Pointer button
High Capacity Battery
Always ON / Smart Nap button
Position Encoder
Load Cell*
Manual
Operation Button
Laser Pointer*
Autoclose Sensor
Trigger
High Brightness
LED Status Indicator

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
The NEO100 Lifting Hook certifies with the following regulatory standards
Specifications
Regulatory Standards
EN 10204 3.1.B
ETSI EN 300 220-1 V3.1.1
ETSI EN 300 220-2 V3.1.1
ETSI EN 303 446-1 V1.1.0
ETSI EN 303 446-2 V1.1.0
UNE-EN 1050
UNE-EN 13135:2013
UNE-EN 61000-6-4:2007
UNE-EN 61000-6-2:2006
UNE-EN ISO12100:2012
UNE-EN 602041:2007
UNE-EN 607301:2013
Directive on Machine Safety (D2006/42/EC).
EMC Directive (2014/30/EU).
Low Voltage Directive (2014/35/EU).
Radio Equipment Directive (2014/53/EU).
Assurance of Production Quality in accordance with ISO9001.
ARIB Construction Design Certification Number 203-JN0689.
EN
mm. /in.
70 / 2.75
277,3 / 10.90
208 / 8.18
390 / 15.35
689,96 / 27.16
250 / 9.84
217,49 / 8.56
587,23 / 23.12
185 / 7.28
726,4 / 28.60
226,26 / 8.90
380 kg. / 837 lb.
FCC Identifier 2ACLHEVO for Equipment Class: Digital Transmission System.
Each mechanism is delivered with the CE stamp and a declaration of CE conformity.
elebia is a member of F.E.M. (European Federation of Materials Handling).

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
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The NEO100 lifting hook can be paired to the eMAX remote control, the eMINI remote control and/or the
eINST installable remote control.
The eMINI is a small and compact remote control. With
the eMINI remote control, the operator can open and
close the NEO100 lifting hook and control its battery
level. The eMINI also displays sensor information and
maintenance messages.
For more information on the eMINI remote control,
please refer to the eMINI remote control user manual
(downloadable from https://elebia.com/downloads/)
Power Supply
Available Code Combinations
Detection of Errors in Transmission
Buttons
Frequency Selection
Frequencies
Communication
Radiated Power
Antenna
Range
Working Temperature
Dimensions
1 3V lithium battery (CR2032)
65,536 different combinations
2 CRC bytes + Forward Error Correction
2
1
868 MHz / 924.1 MHz
Bi-directional return of receiver battery status
under 5 dBm
Printed circuit
100 metres / 330 Feet
-20 ºC to 85 ºC / -4 ºF to 185 ºF
Minitel box (68 x 52 x 17 mm. / 2.68 x 2.05 x 0.67 in.)
Remote Control
eMINI Mode Button
Display Information
elebia Button
Working Modes Display Information
The remote can work in 2 different modes:
> ‘One button’ mode:
‘elebia’button: locks and unlocks the NEO100
lifting hook.
> ‘Two buttons’ mode:
‘elebia’button: locks the NEO100 lifting hook
‘mode’ button: unlocks the NEO100 lifting hook
To switch between modes, press and hold the
‘elebia’ button for 10 seconds.
Battery level of the NEO100 lifting hook
Low battery level of the eMINI remote control
Maintenance review of the NEO100 lifting hook
One button mode
Two buttons mode
The eMINI remote control does not detect the
NEO100 lifting hook
- battery is not inserted
- battery is off
- battery is discharged
0 to 9:
A:
C:
1b:
2b:
b:

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
FCC, IC, CE & ARIB
EN
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
This transmitter must not be co-located or operating in conjunction with any other antenna or transmit-
ter, except in accordance with FCC multi-transmitter product procedures.
Any changes or modifications not expressly approved by the warranty of this device could void the user’s
authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment offand on, the user is encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and receiver.
The NEO100 lifting hook can also be controlled using a free
channel of the crane’s master control.The eINST remote control
has to be placed in the crane relay cabinet, where only simple
wiring is needed. It may be used by pairing to a free channel of
the crane’s master control. It is compatible with all cranes.
The eINST remote control can block the upward movement of
the crane when the evo automatic lifting hook is in intermediate
position.
Available as 24 V DC or 48 V DC
Dimensions: 80 x 140 x 45 mm. / 3.15 x 5.51 x 1.77 in.
For more information on the eINST remote control, please
refer to the eINST remote control user manual
(downloadable from https://elebia.com/downloads/)
The eMAX is our most advanced remote control. It displays
all the info in a big high-resolution screen and a high-profile
keypad, yet remains handy and lightweight.
For more information on the eMAX remote control, please
refer to the eMAX remote control user manual
(downloadable from https://elebia.com/downloads/)
eINST
eMAX

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
10
Battery
100-240V Charger
The battery status is indicated by a 14 segment Eink display.
The battery is fully charged when the 14 Eink segments are
black, and as the battery discharges the segments turn white.
The battery is completely discharged when all 14 Eink seg-
ments are white.
High capacity: 3 hour charge – 5,000 cycles / 250 hours in
standby mode.
For more information about the battery,
please refer to the evo2 battery user manual
(downloadable from https://elebia.com/downloads/)
For more information about the charger,
please refer evo2 battery charger user manual
(downloadable from https://elebia.com/downloads/)
* Recommendation:
Use chargers supplied by the manufacturer to charge the evo2 batteries to ensure their correct performance.
The use of chargers other than those supplied by the manufacturer may damage the evo2 battery.
Technical Specifications:
Input Voltage
Output
Charge Indicator
Charge Complete Indicator
100-240 V AC / 50-60Hz. 1.0A (max.)
12.6 V DC / 1.2A
No
No
Technology
Maximum Voltage
Nominal Voltage
Nominal Capacity
Protection Circuit
Maximum Discharge Current
Charge Indicator
Temperature (Charge)
Temperature (Discharge)
Temperature (Idle)
Weight
Rechargeable Li-Ion
12.4 V DC
10.95 V DC
3.2 Ah DC
Charge, Discharge, Overvoltage
6.4 A
Eink 14 Segment Display
0 ºC to 45 ºC / 32 ºF to 113 ºF
-20 ºC to 50 ºC / -4 ºF to 122 ºF
-20 ºC to 60 ºC / -4 ºF to 140 ºF
150 g. / 5.29 oz.

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
Lifting Procedure
Engage
Release
NEO100 approaches
the lifting point,
orients and positions
itself once the hook
contacts the lifting
point.
Once load is safely on
the ground.
The trigger makes
contact with the lifting
point and the closing
operation begins.
The release order can
be given.
NEO100’s sensor re-
cognizes the hook is in
the closed position and
latches automatically.
(visual confirmation with the
LED’s status changing from
green (open) to red (do not
lift) and finally to blue (closed).
The NEO100 lifting hook
unlocks and opens.
(red colour in LED status
indicator. Do not lift.)
The load is ready to be
lifted and transported.
Load is released.
(green colour in LED
status indicator.)
01
01
02
02
03
03
04
04
EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
12
Always On / Smart Nap Modes
Laser Pointer
Led Status Indicator
With the“Always On”mode, the colour code scheme of
the LED status indicator will always be visible. Activate
this mode by pushing the top button beside the battery.
Battery Duration:
5,000 cycles / 250 hours in standby mode
The NEO100 carries a Laser Pointer as an optional fea-
ture. In lifting operations, and from a certain distance,
the sense of depth can be misjudged.
The laser pointer acts as a guide in order to perfectly
place and set the NEO100 lifting hook in the correct
position when approaching the lifting point.
It can be manually activated by pressing the button
that is beside the battery slot.
Green: The lifting hook is unlocked and can release load.
Red: Intermediate status. Do Not Lift! Lifting hook is
transitioning from unlocked to locked or vice versa.
Blue: The lifting hook is securely locked and can lift load.
White: Low battery indicator.
The pulse of the LED status indicator takes an intermittent
pattern after 10 seconds in order to save battery.
Should the NEO100 carry a load cell and there is a suspended
load, this intermittence is of higher frequency.
The“Smart Nap”mode reduces battery consumption
by activating the LED’s colour code scheme when the
NEO100’s hook commences its closing motion.
Battery Duration:
5,000 cycles / up to 2 months in standby mode
Always On Smart Nap

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
Conformity Declaration and Manufacturer’s Certificate
ELEBIA AUTOHOOKS, S.L.U., with registered office at Plaça Pere Llauger Prim, naus 10-11, Polígon Indus-
trial Can Misser, 08360, Canet de Mar, (Barcelona), Spain, Tax Identification Certificate B65770265, and
ISO 9001 Certificate No. 9000041
DECLARES:
Under its sole responsibility, that the following NEO100 Lifting Hook, with serial number _____________,
with a maximum operating load of 100,000 kg., complies with the EC Machinery Directive 2006/42/EC
of the European Parliament and of the Council, of 22 June 1998, on the approximation of the laws of the
Member States relating to machinery, and 2004/108/EC, on the approximation of the laws of the Mem-
ber States relating to electromagnetic compatibility, and has been manufactured in accordance with the
following harmonised standards:
EN 10204 3.1.B, ETSI EN 300 220-1 V3.1.1, ETSI EN 300 220-2 V3.1.1, ETSI EN 303 446-1 V1.1.0, ETSI EN 303
446-2 V1.1.0, UNE-EN 1050, UNE-EN 13135:2013, UNE-EN 60204-1:2007, UNE-EN 60730-1:2013, UNE-EN
61000-6-4:2007, UNE-EN 61000-6-2:2006, UNE-EN ISO12100:2012
As stipulated by Directive on Machine Safety D2006/42/EC
- CE symbol fixed to the lifting hook.
- Technical documentation filed in manufacturer’s site.
Authorised signatory:
Oscar Fillol Vidal
Person authorised to compile the technical file.
CEO of ELEBIA AUTOHOOKS
Barcelona, 15 May 2019
Date: Date:
Observations: Observations:
EN

Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
14
Warranty
Inspection & Maintenance
The warranty of the NEO100 lifting hook is for 2 years
and covers parts and labour for the use envisaged
and recommended in the user manual. Batteries and
maintenance operations, and the materials and la-
bour involved therein, are exempt from the warranty.
Non-performance of checks and maintenance may
lead to cancellation of the warranty.
This warranty is limited to the original end user of the lifting equipment and is subject to the equipment
being inspected, controlled and maintained according to the producer and dealer instructions throug-
hout the warranty period. The warranty period is 2 years from the purchase date and is subject to the
conditions and measures given here.
Warranty will not be valid when any of the following measures are met:
• Overload.
• Wrong and/or carelessly use.
• Damages by not following procedures and measures.
• Damages by hoisting differing material other then indicated on the NEO100 lifting hook or stated
in the user manual.
• Adapting and/or modifying the NEO100 lifting hook.
• The injudicious use of the NEO100 lifting hook, and not succeeding all indications which are stated
in the user manual.
• When maintenance inspections have not been carried out by the authorised elebia Technical Service.
The manufacturer is not responsible for incidental damage or damage due to wrong use of the lifting
tools as well as from violation of this manual.
At least once a year, or in case of any damage to the NEO100 lifting hook, the hook should be inspected,
tested and if necessary returned to Elebia Autohooks SLU Technical Service for review. The frequency of
inspections and tests may vary according to the intensity and type of use.
Proper maintenance of the NEO100 lifting hook will lengthen its useful life. It is the user’s responsibility to
respect the General Precautions,Warnings and Restrictions included in this user’s manual, to undertake the
corresponding inspections, and to withdraw the product in the event of deterioration or malfunction.
Frequent visual inspection to detect cracks and deformations, and inspection of crucial parts is recommen-
ded. In the event of cracks or deformations of over 1%, the mechanism must be withdrawn.
Distributor / Service:
Date:

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Disclaimer: This user manual is for information only. The manufacturer reserves the right to modify any specifications.
EN
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Observations:
Maintenance Check

Plaça Pere Llauger Prim, Naus 10-11
Polígon Industrial Can Misser
08360 Canet de Mar (Barcelona) Spain
Tel. [phone]
www.elebia.com
[email protected]