Smart wasp S300 User manual
SMART WASP STANDARD WRAPPING MACHINE
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Smart Wasp Intelligent Technology Co., Ltd
SMART WASP STANDARD WRAPPING MACHINE
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Content
1. Overview......................................................................................................................................... 4
2. Equipment parameters and configuration....................................................................................... 5
3. Equipment mechanism and working principle............................................................................... 6
3.1 Standard wrapping machine film carriage............................................................................ 7
3.2 Online wrapping machine column...................................................................................... 11
3.3 Online wrapping machine turntable....................................................................................13
3.4 Online wrapping machine clamping film and cutting film.................................................14
4. Installation And Debugging.......................................................................................................... 15
4.1 Preparation before installation............................................................................................ 15
4.1.1 Area preparation before installation.........................................................................16
4.1.2 Confirmation of ground bearing.............................................................................. 16
4.1.3 Electrical confirmation.............................................................................................16
4.1.4 Equipment, tools and personnel requirements.........................................................17
4.1.5 Equipment loading, unloading and handling...........................................................17
4.1.6 Fastening torque reference for general hardware.................................................... 17
4.1.7 Conditions of installation and service......................................................................18
4.2 Installation...........................................................................................................................18
4.2.1 Column mouting...................................................................................................... 19
4.2.2 Film carriage installation......................................................................................... 22
4.2.3 Film carriage power connection...............................................................................24
4.2.4 Installation of film breaking device and stopper..................................................... 27
4.2.5 Door panel installation.............................................................................................29
4.3 Initial operation of equipment.............................................................................................31
4.3.1 Attention points........................................................................................................ 31
4.3.2 Preparations for initial operation of equipment.......................................................31
4.3.3 Equipment testing.................................................................................................... 32
4.3.4 Automatic debugging............................................................................................... 35
4.3.5 Parameter Settings....................................................................................................38
4.3.6 Running state............................................................................................................39
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Safety Attentions
The personnel who operate and maintain the machine should read this
manual carefully before using the machine！
The operation of the machine must be in charge of special personnel,
and the operator should have a comprehensive understanding of the
characteristics and performance of the machine！
All electrical equipment of the machine should not be fed with water.
When the machine is running, it must be well grounded to prevent
electricity leakage！
Before starting the machine, all tools and sundries should not be
placed on the machine！
Do not approach the moving range of the machine when it is working.
It is strictly prohibited to extend body into the movement mechanism！
When the machine with pneumatic device, the operator must ensure
that the pressure in the mechanism has been fully unloaded before
maintenance to prevent the body injury caused by accidental action！
Make sure the machine is in the stop state and cut off the power
supply when maintenance and adjustment of the machine and
replacement of parts or wearing parts！
Each moving part of the machine must be lubricated regularly by
selecting suitable grease according to the maintenance schedule！
All fasteners in the machine must be checked and fastened regularly！
Electrical control equipment shall not be installed, debugged or
maintained by non-professionals！
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1. Overview
Automatic intelligent online wrapping machine is a kind of mechanical
equipment in the field of packaging machinery. It is used to wrapping
film on the surface of products in the production line. Automatic
intelligent online wrapping machine includes turntable, column, rope film
carriage, automatic film cutting and clamping device and other
mechanisms.
Machine workflow:
1.The cargo enters the in-line turntable horizontally.
The articles are connected to the online chassis through the assembly line, and the
pallet moves horizontally in a straight line on the conveying frame.
2.Pallet arrives in position.
The pallet photoelectric switch senses the pallet to reach the target position.
3.Motor start-up
Start the turntable rotating motor for circular motion.
(1) At the same time, the column motor drives the film carriage to do vertical
movement.
(2) The film carriage motor starts to release the film.
4. The clamp film device loose the clip
When the set time is reached, the gripper will be released automatically.
5. Automatic clamping film
The turntable, the column and the film carriage work at the same time. After finishing
working, the turntable stops at a fixed position under the operation of the induction
switch. The gripper clamps the wrapping film.
6. Automatic cutting film
The film holding brush moves in a semicircle with the heating wire. The film is
broken first and the film is completely disconnected after a few seconds of delay. The
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brush continues to move and sticks the broken film tail tightly to the cargo.
7. Removal of the goods
When the film brush is reset, the conveying function makes the pallet move in a
straight line, so that the pallet drives away from the online turntable and enter the next
round of wrapping mode.
2. Equipment parameters and configuration
MODEL
S300 Roller/Chain Type
Feature
Rotary support
chassis
Brand
SMART WASP
Automatic film
cutting device
Have
Performance
Auto-cut＆Clamp Film
Intelligent
sensor
Standard
Maximum
packing speed
30~40 Pallet/Hour
Film width
500mm
The diagonal
line of pallet
Flexible（1650〰3000）
Release film
Standard
Maximum
wrapping height
2160mm
Standard
pre-stretch ratio
300%
Max wrapping
weight
2000Kg
Wrapping force
Variable (electric
adjustable)
Main
configuration
SIEMENS
Film capacity
250mm/Film roll
diameter
Photoelectric
switch
Germany SICK
Film conveying
system
Dynamic pretension
ratio
PLC
SIEMENS
Roping system
Standard
Inverter
SIEMENS
Weighing
integration
Optional
Motor
SMARTWASP
Weight and
dimensions
Standard
Touch Screen
SIEMENS
Weight
790Kg
Contactor
SIEMENS
Size
3020X1844X3170
Turntable
system
Chain Driver
Operation
requirements
Indoor use
Rotary speed
(adjustable)
0〰12RPM
Pneumatic
Need
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Turntable size
Diameter 1650mm
Special power
220V AC 16A
Table drive
1PH
Pressure device
Without
Note: The suitable film for the equipment is pre-stretch PE film.
3. Equipment mechanism and working principle
This equipment mainly cooperates with the production line to wrap the
product, the purpose is to improve the efficiency of the product, reduce
the production cost.
Figure 3.1 Online roller type assembl
Cutting
film
Turntable
Film Carriage
Column
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Working Principles：
1The use of turntable rotary support stable rotation function；②
The column motor drives the film carriage to do vertical movement.The
film carriage motor starts to release the film；③The large cylinder pushes
the film breaking mechanism to move, and the heating wire automatically
breaks the film; ④The gear and rack have a simple and stable
bidirectional movement under the action of the cylinder to ensure that the
clip and release film freely.
3.1 Standard wrapping machine film carriage
The film carriage mainly includes the main frame, film carriage door
body, film carriage top cover, film carriage transmission device, rope
making device and safety touch device (anti-drop system).（Figure3.1.1）
Figure 3.1.1 Film Carriage
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1.The main frame adopts carbon steel welding structure, strong rigidity,
simple structure.
2.The top cover of the film carriage is made of injection molding parts
with beautiful shape.
3.Film carriage door body mainly includes handle, door body, micro
dynamic frame, no power guide roller, acrylic observation plate,
proximity switch and other components.Pass the film through the guide
roller along the specified route and gently push to close the door of the
film seat. Easy to replace the film. The film is attached to the film pulling
roller, which is driven by a pair of sprockets to stretch the film in a
certain proportion. The non-dynamic film guide roll contacts with the
proximity switch under the action of film tension and gives feedback
signal to PLC. PLC through the compensation algorithm, control the
motor to adjust the film release speed, so as to improve the product
around the winding film contraction force, ultimately improve the quality
and efficiency of packaging.（Figure 3.1.2）
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Figure 3.1.2 Door of film carriage
4.The film carriage transmission device mainly includes the active
sprocket, the passive sprocket, the transition sprocket, the tension
sprocket, the film roller and so on.The membrane seat passes through the
membrane seat motor on the lifting car, under the action of the external
sprocket, the driving force is transferred to the transition transmission
device. The transmission device drives two film pulling rollers through
the sprocket, and the film is pre-stretched into a certain proportion of the
state.（Figure 3.1.3）
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Figure 3.1.3 Film carriage transmission device
5.The rope making and anti-drop system is located in the bottom of film
carriage, the rope making system with automatic cutting film under the
guidance of the CAM follow-up to make the rope, to ensure that the film
wrapped goods closely and cutting of the film smoothly.
（Figure 3.1.4）。
6.Anti-drop system：
In the process of film carriage’s falling, if the bottom
of film carriage is touched, the film carriage will immediately stop falling
movement to protect the safety of the operator（Figure 3.1.4）
Figure 3.1.4 Anti-drop and rope system
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3.2 Online wrapping machine column
The column mainly includes the lifting drive device, the column
frame, the lifting trolley, the integrated intelligent interface, the electrical
installation integrated block, the cloth belt break-proof device (process
optional), the three-color lamp alarm system, the injection door lamp.
（Figure 3.2.1）Lifting device adopts the way of motor drive cloth belt
wheel, cloth belt pull lifting trolley to do upward and downward
movement, lifting trolley is equipped with a guide wheel and membrane
motor, guide wheel along the column guide rod sliding up and down, the
mechanism is equipped with upper and lower limit device, safe and
reliable.The cloth belt breakproof device is selected according to the
customer's products and processes. Once the cloth belt is broken, the
breakproof slider in the breakproof device is quickly stuck in the bayonet,
so as to brake the lifting trolley；The integrated human-computer interface
is composed of Siemens touch screen and supporting system, with
beautiful appearance ；The three-color light alarm system displays blue
light in standby state, yellow light in operation state, and red light in
alarm state with voice prompt function.
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Figure 3.2.1Column
Intelligent Operation
Touch Screen
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3.3 Online wrapping machine turntable
The turntable of the online wrapping machine (Figure 3.3.1) mainly consists of a
driving device, a transmission device, a turntable, a turntable count switch and a
photoelectric switch, etc. The turntable count switch and photoelectric switch
guarantee the origin position, film release position, film breaking position and
winding coil number of the turntable.
Automatic film breaking and cutting device (Figure 3.3.2) mainly includes film
breaking frame, swing arm welding, telescopic arm welding, upper and lower fixing
seats of heating wire and heating wire, etc. The film breaking swing arm rotates under
the coordination of the cylinder to drive the heating wire to complete the film
breaking and reset action.
Automatic clamping mechanism is mainly composed of main body welding, gear,
rack, cylinder, linear slide rail. It has the characteristics of simple and stable work.
Figure 3.3.1 Online wrapping machine turntable, clamping film, cutting film
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3.4 Online wrapping machine clamping film and cutting
film
Automatically film cutting and clamping device (Figure 3.3.2) mainly
includes film breaking frame, swing arm welding, telescopic arm welding,
upper and lower fixing seats of heating wire and heating wire, etc. The
cutting film swing arm rotates under the coordination of the cylinder to
drive the heating wire to complete the film breaking and reset action.
Figure 3.4.1 automatically film cutting and clamping device
The clamping film is mainly combined with automatic film cutting to complete the
cutting and clamping action. The main structure diagram is shown as below (3.4.2).
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Figure 3.4.2 Online film
4. Installation And Debugging
4.1 Preparation before installation
Read the entire installation instructions section before you begin,
and then follow the instructions step by step.
Note：
⑴Completely finish one step before moving on to the next！
⑵If you encounter problems during installation, see "Common
Troubleshooting" for help and to find a fix.
⑶The equipment has safety protection measures in many places,
according to the correct way of operation, can ensure the safety of
operation. Please observe all safety signs. Do not switch on the
power until the installation is complete.
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4.1.1 Area preparation before installation
The installation area of the equipment shall meet the following space
requirements:
⑴The distance between the film carriage side and the wall is
recommended to be no less than 600mm；
⑵The distance between the rear part of the column and the wall is
recommended to be no less than 300mm；
⑶Please refer to Table 2.1 for the size of the equipment. The
installation area should be larger than the size of the equipment；
4.1.2 Confirmation of ground bearing
The ground must be able to withstand the weight of the equipment plus
the maximum load of the equipment and its impact force, that is,
requirements:
Ground bearing capacity ≥ (total weight of equipment + weight of goods)
×1.5.
4.1.3 Electrical confirmation
The system requires a dedicated single-phase grounding power supply.
220V/AC；10A；50/60Hz；1PH
Note: Refer to equipment identification label or electrical drawing for specific
electrical requirements.
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Be careful!
⑴The use of extension cords or any other changes may cause circuit
damage or affect equipment performance and may void the
warranty. If you need to change, please call after-sales service.
⑵To avoid damage to the equipment, check the voltage in the
electrical drawing before starting the equipment.
4.1.4 Equipment, tools and personnel requirements
A. One standard wrapping machine
B. A set of tools (equipped), a forklift
C. One or two mechanical/electrical technicians and one user
4.1.5 Equipment loading, unloading and handling
⑴Partial loading and unloading and handling of machine (turntable and column) :
Equipment used for loading, unloading and handling of the machine: forklift.
Operation method: remove it by forklift truck and transport it to the installation place
to put it straight.
⑵Other parts:
Before handling the loading and unloading main parts, other spare parts and
components need to be handled manually.
4.1.6 Fastening torque reference for general hardware
The torque and performance specifications of the fasteners provided and proposed for
this product are shown in Table 3.1.
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Table 3.1
Metric fastener torque comparison table
Nominal dimensions of
fasteners
Performance level
Torque（Nm）
M6
8.8
14
M8
8.8
24
M10
8.8
54
M12
10.9
102
4.1.7 Conditions of installation and service
Humidity ≤98% Temperature 0-40℃
4.2 Installation
Preparation：
(1) Move the equipment to the installation area with a forklift, remove the
outer packaging, binding materials and objects for the fixed equipment.
(2) Take out the tools, check if there is something missing, and put them
neatly.
(3) Ensure that the trolley is locked on the column frame rib plate, in
order to prevent the lifting body and the base bump against the damage of
parts in the process of column erection. As shown in Figure 4.1 .
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Figure 4.1
4.2.1 Column mouting
⑴Set up the column and pay attention to safety during operation.
Before installation, the outside base pad of wrapping film or other soft
material is placed on the surface of the transition frame, and the column is
erected slowly as shown in Figure 4.2. The red line shows that the fixed
shaft is used to cross the chassis and the column frame. During the
erecting process, pay attention to avoid the bump and collision between
the column and the turntable to prevent damage to the parts.
Table of contents
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