Smart wasp S300 User manual

SMART WASP STANDARD WRAPPING MACHINE
SMART WASP
STANDARD WRAPPING
MACHINE
S300 Installation Manual
（Please read carefully before operation）

SMART WASP STANDARD WRAPPING MACHINE
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Smart Wasp Intelligent Technology Co., Ltd

SMART WASP STANDARD WRAPPING MACHINE
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Content
1. Overview......................................................................................................................................... 4
2. Equipment parameters and configuration....................................................................................... 5
3. Equipment mechanism and working principle............................................................................... 6
3.1 Standard wrapping machine film carriage............................................................................ 7
3.2 Online wrapping machine column...................................................................................... 11
3.3 Online wrapping machine turntable....................................................................................13
3.4 Online wrapping machine clamping film and cutting film.................................................14
4. Installation And Debugging.......................................................................................................... 15
4.1 Preparation before installation............................................................................................ 15
4.1.1 Area preparation before installation.........................................................................16
4.1.2 Confirmation of ground bearing.............................................................................. 16
4.1.3 Electrical confirmation.............................................................................................16
4.1.4 Equipment, tools and personnel requirements.........................................................17
4.1.5 Equipment loading, unloading and handling...........................................................17
4.1.6 Fastening torque reference for general hardware.................................................... 17
4.1.7 Conditions of installation and service......................................................................18
4.2 Installation...........................................................................................................................18
4.2.1 Column mouting...................................................................................................... 19
4.2.2 Film carriage installation......................................................................................... 22
4.2.3 Film carriage power connection...............................................................................24
4.2.4 Installation of film breaking device and stopper..................................................... 27
4.2.5 Door panel installation.............................................................................................29
4.3 Initial operation of equipment.............................................................................................31
4.3.1 Attention points........................................................................................................ 31
4.3.2 Preparations for initial operation of equipment.......................................................31
4.3.3 Equipment testing.................................................................................................... 32
4.3.4 Automatic debugging............................................................................................... 35
4.3.5 Parameter Settings....................................................................................................38
4.3.6 Running state............................................................................................................39

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Safety Attentions
The personnel who operate and maintain the machine should read this
manual carefully before using the machine！
The operation of the machine must be in charge of special personnel,
and the operator should have a comprehensive understanding of the
characteristics and performance of the machine！
All electrical equipment of the machine should not be fed with water.
When the machine is running, it must be well grounded to prevent
electricity leakage！
Before starting the machine, all tools and sundries should not be
placed on the machine！
Do not approach the moving range of the machine when it is working.
It is strictly prohibited to extend body into the movement mechanism！
When the machine with pneumatic device, the operator must ensure
that the pressure in the mechanism has been fully unloaded before
maintenance to prevent the body injury caused by accidental action！
Make sure the machine is in the stop state and cut off the power
supply when maintenance and adjustment of the machine and
replacement of parts or wearing parts！
Each moving part of the machine must be lubricated regularly by
selecting suitable grease according to the maintenance schedule！
All fasteners in the machine must be checked and fastened regularly！
Electrical control equipment shall not be installed, debugged or
maintained by non-professionals！

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1. Overview
Automatic intelligent online wrapping machine is a kind of mechanical
equipment in the field of packaging machinery. It is used to wrapping
film on the surface of products in the production line. Automatic
intelligent online wrapping machine includes turntable, column, rope film
carriage, automatic film cutting and clamping device and other
mechanisms.
Machine workflow:
1.The cargo enters the in-line turntable horizontally.
The articles are connected to the online chassis through the assembly line, and the
pallet moves horizontally in a straight line on the conveying frame.
2.Pallet arrives in position.
The pallet photoelectric switch senses the pallet to reach the target position.
3.Motor start-up
Start the turntable rotating motor for circular motion.
(1) At the same time, the column motor drives the film carriage to do vertical
movement.
(2) The film carriage motor starts to release the film.
4. The clamp film device loose the clip
When the set time is reached, the gripper will be released automatically.
5. Automatic clamping film
The turntable, the column and the film carriage work at the same time. After finishing
working, the turntable stops at a fixed position under the operation of the induction
switch. The gripper clamps the wrapping film.
6. Automatic cutting film
The film holding brush moves in a semicircle with the heating wire. The film is
broken first and the film is completely disconnected after a few seconds of delay. The

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brush continues to move and sticks the broken film tail tightly to the cargo.
7. Removal of the goods
When the film brush is reset, the conveying function makes the pallet move in a
straight line, so that the pallet drives away from the online turntable and enter the next
round of wrapping mode.
2. Equipment parameters and configuration
MODEL
S300 Roller/Chain Type
Feature
Rotary support
chassis
Brand
SMART WASP
Automatic film
cutting device
Have
Performance
Auto-cut＆Clamp Film
Intelligent
sensor
Standard
Maximum
packing speed
30~40 Pallet/Hour
Film width
500mm
The diagonal
line of pallet
Flexible（1650〰3000）
Release film
Standard
Maximum
wrapping height
2160mm
Standard
pre-stretch ratio
300%
Max wrapping
weight
2000Kg
Wrapping force
Variable (electric
adjustable)
Main
configuration
SIEMENS
Film capacity
250mm/Film roll
diameter
Photoelectric
switch
Germany SICK
Film conveying
system
Dynamic pretension
ratio
PLC
SIEMENS
Roping system
Standard
Inverter
SIEMENS
Weighing
integration
Optional
Motor
SMARTWASP
Weight and
dimensions
Standard
Touch Screen
SIEMENS
Weight
790Kg
Contactor
SIEMENS
Size
3020X1844X3170
Turntable
system
Chain Driver
Operation
requirements
Indoor use
Rotary speed
(adjustable)
0〰12RPM
Pneumatic
Need

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Turntable size
Diameter 1650mm
Special power
220V AC 16A
Table drive
1PH
Pressure device
Without
Note: The suitable film for the equipment is pre-stretch PE film.
3. Equipment mechanism and working principle
This equipment mainly cooperates with the production line to wrap the
product, the purpose is to improve the efficiency of the product, reduce
the production cost.
Figure 3.1 Online roller type assembl
Cutting
film
Turntable
Film Carriage
Column

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Working Principles：
1The use of turntable rotary support stable rotation function；②
The column motor drives the film carriage to do vertical movement.The
film carriage motor starts to release the film；③The large cylinder pushes
the film breaking mechanism to move, and the heating wire automatically
breaks the film; ④The gear and rack have a simple and stable
bidirectional movement under the action of the cylinder to ensure that the
clip and release film freely.
3.1 Standard wrapping machine film carriage
The film carriage mainly includes the main frame, film carriage door
body, film carriage top cover, film carriage transmission device, rope
making device and safety touch device (anti-drop system).（Figure3.1.1）
Figure 3.1.1 Film Carriage

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1.The main frame adopts carbon steel welding structure, strong rigidity,
simple structure.
2.The top cover of the film carriage is made of injection molding parts
with beautiful shape.
3.Film carriage door body mainly includes handle, door body, micro
dynamic frame, no power guide roller, acrylic observation plate,
proximity switch and other components.Pass the film through the guide
roller along the specified route and gently push to close the door of the
film seat. Easy to replace the film. The film is attached to the film pulling
roller, which is driven by a pair of sprockets to stretch the film in a
certain proportion. The non-dynamic film guide roll contacts with the
proximity switch under the action of film tension and gives feedback
signal to PLC. PLC through the compensation algorithm, control the
motor to adjust the film release speed, so as to improve the product
around the winding film contraction force, ultimately improve the quality
and efficiency of packaging.（Figure 3.1.2）

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Figure 3.1.2 Door of film carriage
4.The film carriage transmission device mainly includes the active
sprocket, the passive sprocket, the transition sprocket, the tension
sprocket, the film roller and so on.The membrane seat passes through the
membrane seat motor on the lifting car, under the action of the external
sprocket, the driving force is transferred to the transition transmission
device. The transmission device drives two film pulling rollers through
the sprocket, and the film is pre-stretched into a certain proportion of the
state.（Figure 3.1.3）