Smartgen HATC60 User manual

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
HATC60
DUAL POWER ATS CONTROLLER
USER MANUAL

Chinese trademark
English trademark
SmartGen —make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication
should be addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Table 1 Software Version
Date
Version
Note
2019-01-19
1.0
Original release.
2019-06-13
1.1
Fixed overview contents and describe this device as dedication for
SocomecATS.
2019-09-03
1.2
Fixed a parameter in Switch Settings

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CONTENT
1 OVERVIEW ............................................................................................................................................. 4
2 PERFORMANCEAND CHARACTERISTICS ........................................................................................ 5
3 SPECIFICATION..................................................................................................................................... 6
4 MEASURE AND DISPLAY DATA............................................................................................................ 7
5 OPERATION............................................................................................................................................ 8
5.1 INDICATORS.................................................................................................................................... 8
5.2 KEY FUNCTION DESCRIPTION..................................................................................................... 9
6 LCD DISPLAY ....................................................................................................................................... 10
6.1 MAIN SCREEN............................................................................................................................... 10
6.2 STATUS DESCRIPTION .................................................................................................................11
6.3 MAIN MENU................................................................................................................................... 14
7 GENSET START/STOP OPERATION.................................................................................................. 14
7.1 MANUAL MACHINE TEST............................................................................................................. 14
7.2 AUTO MODE START/STOP........................................................................................................... 15
8 PARAMETER CONFIGURATION......................................................................................................... 17
8.1 ILLUSTRATION.............................................................................................................................. 17
8.2 PARAMETER CONFIGURATION TABLE...................................................................................... 18
8.3 DIGITAL INPUT/OUTPUT FUNCTION DESCRIPTION................................................................. 23
9 HISTORICAL RECORDS...................................................................................................................... 25
10 SWITCH OPERATION........................................................................................................................ 26
10.1 MANUAL OPERATION................................................................................................................. 26
10.2 AUTOMATIC OPERATION........................................................................................................... 26
11 ATS POWER SUPPLY......................................................................................................................... 27
12 COMMUNICATION CONFIGURATION AND CONNECTION............................................................ 28
13 TERMINAL DEFINITION..................................................................................................................... 29
14 TYPICALAPPLICATION DIAGRAM................................................................................................... 31
15 INSTALLATION ................................................................................................................................... 34
16 TROUBLE SHOOTING....................................................................................................................... 35

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1OVERVIEW
HATC60 dual power ATS controller is the intelligent dual-power switchover module with
configurable function, automatic measurement, LCD display, and digital communication. It combines
digitization, intelligence and networking together. Measurement and control process can be conducted
automatically, which reduces artificial operating mistakes, so that it is the ideal option for dual-power
switchover products.
HATC60 dual power ATS controller is composed by the powerful microprocessor in the core,
which can precisely measure the voltages (2-way 3-phase) and make accurate decision for abnormal
voltages (overvoltage, undervoltage, overfrequency, underfrequency, phase loss, reverse phase
sequence), and putout power-off control switch signal. This device is dedicated for Socomec ATS
switch. It has compact structure, advanced circuits, simple wiring and high reliability, and can be widely
used in electrical automatic control system of electric power, telecommunications, petroleum, coal,
metallurgy, railways, municipal administration, intelligent building and etc.

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2PERFORMANCE AND CHARACTERISTICS
—— System type can be set as Mains-Power Generation, Mains-Mains, Power
Generation-Power Generation etc.;
—— Suitable for multiple AC system types (3-phase 4-line, 3-phase 3-line, 1-phase 2-line,
2-phase 3-line methods);
—— Equipped with single color LCD screen with 132x64 pixel and bilingual display (Simplized
Chinese, English), and tuch-button operation;
—— Able to collect and display 2-way 3-phase voltage, frequency and phase sequence;
—— Equipped with overvoltage, Undervoltage, overfrequency, underfrequency, phase loss,
reverse phase sequence functions;
—— Equipped with display function of accumulated S1/S2 breaker-close times;
—— Equipped with display function of current lasting power supply time and accumulated S1/S2
power supply time;
—— Equipped with Auto/Manual status switchover function. Under manual status switch breaker
close and open can be controlled artificially;
—— All parameters can be configured on the spot. Password verification is employed in case of
wrong operation by non-professionals;
—— Artificial machine test is available on the spot for genset Start/Stop operation;
—— Equipped with switch breaker re-close function;
—— Breaker close output can be set as pulse or continuous output;
—— Equipped with separated 2-way N-wire design;
—— Equipped with real-time clock display function, and event log function which can record 200
items circularly;
—— Equipped with timing inspection Start/timing No-start function for genset, which can be set
for once running, monthly running, or weekly running and running with loading or not can be
set for all of them;
—— Able to control two generators, which realizes circular running, primary running, and
balanced time running;
—— Wide DC power supply range, which allows the controller bear instantaneous 80V DC input
at most;
—— Large space between AC input terminals which allows the controller to bear maximum 625V
input;
—— One RS485 isolated communication interface is designed. It applys ModBus-RTU
communication protocol and has remote control, remote communication, remote measuring,
remote regulating functions. It can remotely control genset Start, Stop, switch breaker close
and open functions;
—— Modular structure design, flame retarding ABS shell, pluggable connecting terminal, and
embedded installation method, with compact structure and convenient installation.

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3SPECIFICATION
Table 2 Performance Parameters
Items
Description
Operating Voltage
1. DC8.0V~48.0V continuous power supply;
2. AC power supply A1N1/A2N2, voltage range(90~305)V;
Power Consumption
<3.5W(Standby mode:≤2W)
AC Voltage Input
AC system
3P4W (L-L)
(80~530)V
3P3W (L-L)
(80~530)V (DC supply is needed.)
1P2W (L-N)
(50~305)V
2P3W (A-B)
(80~530)V
Rated Frequency
50/60Hz
Breaker-close Relay Output
Capacity
8A AC250V, AC output;
Breaker-open Relay Output
Capacity
8A AC250V, AC output;
Programmble Output 1
Relay Capacity
16A AC250V, Voltage free output;
Programmble Output 2
Relay Capacity
16A AC250V, Voltage free output;
Programmble Output 3
Relay Capacity
16A AC250V, Voltage free output;
Programmble Output 4
Relay Capacity
8A AC250V, Voltage free output;
Digital Input Port
Active when it is connected with input common terminal;
Communication Method
Isolated RS485 interface, MODBUS Protocol;
Case Dimensions
163mmx133mmx51mm
Panel Cutout
152mmx122mm
Working Conditions
Temperature: (-25~+70)°C; Relative Humidity: (20~93)%RH
Storage Condition
Temperature: (-30~+70)°C
Protection Level
IP65: when waterproof gasket is inserted between the controller and the
panel;
Insulation Strength
Apply AC1.5kV voltage between high voltage terminal and low voltage
terminal, and the leakage current shall be not more than 3mA within 1min;
Weight
0.54kg

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4MEASURE AND DISPLAY DATA
Table 3 Display Parameters
No.
Measuring & Display Data Items
1
S1/S2 Power Phase Voltage
2
S1/S2 Power Line Voltage
3
S1/S2 Power Voltage Phase
4
S1/S2 Power Frequency
5
S1/S2 Present Power Status
6
Continuous Power Supply Time (Current)
7
Continuous Power Supply Time (Last Time)
8
S1 Accumulated Power Supply Time
9
S2 Accumulated Power Supply Time
10
QS1 Total Close Times
11
QS2 Total Close Times
12
S1/S2 Loading Status
13
Generator Start Status
14
Real Time Clock
15
Alarm Information
16
Event Log

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5OPERATION
Fig.1 Penal Indication Drawing
5.1 INDICATORS
Table 4 Indicators Description
Indicator Name
Color
Description
S1 Power Indicator
Green
S1 power is normal, it is always bright; When abnormal, it flashes; When
S1 power is shutdown, it is dark;
S2 Power Indicator
Green
S2 power is normal, it is always bright; When abnormal, it flashes; When
S2 power is shutdown, it is dark;
Auto Mode Indicator
Green
When current mode isAuto, it is illuminated;
S1 Close Indicator
Green
It is illuminated when S1 is loading;
Breaker Open
Indicator
Green
It is illuminated when the loading is disconnected;
S2 Close Indicator
Green
It is illuminated when S2 is loading;
Alarm Indicator
Red
Slow flashing when warning alarms occur (once every 1s); fast flashing
when breakdown alarms occur (five times every 1s).

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5.2 KEY FUNCTION DESCRIPTION
Table 5 Button Function Description
Key Name
Function Description
Set/Confirm/Alarm Reset
Press it in main interface, menu page appears;
Entering menu page, confirm key can move the cursor and confirm the
setting information; press it for longer time, current operation exits and
returns back to the main interface;
Press it for 3s, it can remove the breakdown alarms when breakdown
alarms occur;
Up Key
Press it in main interface, scroll up display appears;
Entering the menu page, it can move up the cursor and add the
number of position where the cursor is;
Down Key
Press it in main interface, scroll down display appears;
Entering the menu page, it can move down the cursor and reduce the
number of position where the cursor is;
Press for 3s, and LCD backlight flashes once and enters light always
mode; press it for 3 second again, and LCD backlight goes dark, and
recovers normal display mode;
Manual/Auto Key
Switchover between manual mode and auto mode;
S1 Close Key
Active under manual mode;
Press this key and Power S1 is connected to load;
Breaker Open Key
Active under manual mode;
Press this key and Power S1 is disconnected;
S2 Close Key
Active under manual mode;
Press this key and Power S2 is connected to load.
In the main interface, press Set/Confirm and Down Key simultaneously and lamp test shall be
conducted. At this time LCD backlight is illuminated, LCD displays full dark and all indicators on the
panel are illuminated.

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6LCD DISPLAY
6.1 MAIN SCREEN
Table 6 Screen Display
Items
Display Contents
S1
S2
Uab: 380V
Uab: 380V
F: 50.0 Hz
F: 50.0 Hz
Power Normal
Power Normal
This page displays: loading status of I and II, wire
voltage (Uab), frequency, and power status;
U1 L-L 380 380 380 V
U2 L-L 380 380 380 V
Auto Trans./Rev.
S1 Master
This page displays: loading status of I and II, wire
voltage (Uab, Ubc, Uca), transforming status, master
setting informations etc.;
U1L-N 220 220 220 V
U2L-N 220 220 220 V
S1 0˚120˚240˚
S2 0˚120˚240˚
This page displays: loading status of I and II, wire
voltage (Ua, Ub, Uc), phase;
2019-01-19(6) 15:52:58
QS1 Closing 4s
Genset Standby
Manual Mode
Bat 27.6V
This page displays: date and time, Start signal status,
current working status, other status information,
battery voltage;
Alarm 2/2
FaultAlarm
QS1 Failed to Close
Warn Alarm
Battery Over Volt
This page displays: alarm information.