Smartgen ALC700 SERIES User manual

ALC700 SERIES
(ALC704/ALC708)
LIGHTING TOWER CONTROLLER
USER MANUAL
ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

ALC700 Series Light Tower Set Controller
ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 9 of 51
4 SPECIFICATION
Parameter
Details
Working Voltage
DC8. 0V to 35. 0V, uninterruptible power supply
Overall Consumption
<5W (Standby mode: ≤2W)
Voltage Input:
3 Phase 4 Wire
3 Phase 3 Wire
Single Phase 2 Wire
2 Phase 3 Wire
DC
AC 20V - 360V (ph-N)
AC 30V - 600V (ph-ph)
AC 20V - 360V (ph-N)
AC 20V - 360V (ph-N)
DC 0V - 75V (ph-N)
Alternator Frequency
50Hz/60Hz
Speed Sensor Voltage
1. 0 V to 24 V (RMS)
Speed Sensor Frequency
Maximum 10,000 Hz
Start Relay Output
8A DC28V power supply output
Fuel Relay Output
8A DC28V power supply output
Configurable Relay Output 1
8A DC28V power supply output
Configurable Relay Output 2
8A DC28V power supply output
Configurable Relay Output 3
8A DC28V power supply output
Configurable Relay Output 4
8A AC250V free volt output
Light Control Relay Output
1~4
8A AC250V free volt output (total output current: 8A)
If 1~4 is all used, the maximum current of each light is 2A.
Light Control Relay Output
5~8
8A AC250V free volt output (total output current: 8A)
If 1~4 is all used, the maximum current of each light is 2A.
Case Dimensions
197 mm x 152 mm x 47 mm
Panel Cutout
186mm x 141mm
CT Secondary Current
DC Current Input
Rated: 5A
Hall sensor’s secondary side current: (4~20)mA
Working Conditions
Temperature: (-25~+70)°C
Relative Humidity: (20~93)%RH
Storage Conditions
Temperature:(-25~+70)°C
Protection Level
IP55. If water-proof gasket is inserted between panel and
enclosure.
Insulation Intensity
Apply AC2.2kV voltage between high voltage terminal and
low voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.71kg

ALC700 Series Light Tower Set Controller
ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 10 of 51
5 OPERATION
5.1 PUSHBUTTONS
Icon
Key
Description
Stop/Reset
Stop running light tower set;
Reset alarm when failure occurs;
Lamp test in stop mode (press at least 3 seconds);
Manual Mode
Press this key and controller enters in Manual mode.
Auto Mode
Press this key and controller enters into auto start mode
select interface; use to select mode and press
again to confirm the selection.
Mute
If alarm occurs, pressing the button can remove this alarm,
and the indicator will light on; press the button again will
reset alarm and the indicator will light off. If alarm occurs
again in mute status, the controller will remove mute status
automatically.
Flashlight
Can control flashlight to switch on or off.
Start
Start lighting tower set in Manual mode.
Light Off
During normal running in manual mode, turn off one light
for each pressing. Press this key for a long time can turn off
the light in proper sequence according to preset time.
Light On
During normal running in manual mode, turn on one light
for each pressing. Press this key for a long time can turn on
the light in proper sequence according to preset time.
Menu／Confirm
“√”
Press this key to enter into menu interface.
In parameter setting interface press this key to right shift
cursor and confirm the setting at the last bit.
Down/Config. “-”
1) Screen scroll;
2) Down cursor and decrease value in setting menu.
Up／Config. “+”
1) Screen scroll;
2) Up cursor and increase value in setting menu.

ALC700 Series Light Tower Set Controller
ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 30 of 51
7 WIRING CONNECTION
ALC700 controller’s rear as following:
Description of terminal connection:
NO.
Functions
Cable Size
Remark
1
DC input B-
2.5 mm2
Connected with negative of starter
battery.
2
DC input B+
2.5 mm2
Connected with positive of starter battery.
20A fuse is recommended.
3
Emergency stop
1.5 mm2
Connected with DC voltage via
emergency stop button. Max. 30A fuse is
recommended.
4
Fuel relay
1.5 mm2
DC voltage is supplied by 3 point, rated
8A.
5
Start Relay
1.5 mm2
DC voltage is supplied by 3 point, rated
8A.
6
Aux. output 1
1.5 mm2
B+ output，rated 8A.
7
Aux. output 2
1.5 mm2
8
Aux. output 3
1.5 mm2
9
Charger (D+)
1.0 mm2
Connected with charger’s D+ (WL)
terminals. Ground connection is not
allowed.
10
Aux. output 4
1.5 mm2
Normally open voltage free outputs, rated
8A.
11
1.5 mm2
12
1#-4# COM
2.5 mm2
Total output current: 8A
If 1~4 is all used, the maximum current of
each light is 2A.
13
1# Light Output
1.5 mm2
14
2# Light Output
1.5 mm2
15
3# Light Output
1.5 mm2

ALC700 Series Light Tower Set Controller
ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 48 of 51
12 TYPICAL WIRING DIAGRAMS
ALC708 Typical Wiring Diagram
Note: If 8 lights are all used, the maximum current of each light is 2A.
ALC704 Typical Wiring Diagram
Note: If 4 lights are all used, the maximum current of each light is 2A.

ALC700 Series Light Tower Set Controller
ALC700 Series Light Tower Set Controller 2018-03-02 Version 1.4 Page 49 of 51
DC Generator Typical Wiring Diagram
NOTE: Users should select suitable Hall DC sensor according to the output power and
current of the light tower set.
13 INSTALLATION
Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall
dimensions and cutout dimensions for panel, please refers to as following,
13.1 BATTERY VOLTAGE INPUT
ALC700 controller can suit for widely range of battery voltage DC (8~35)V. Negative of battery
must be connected with the engine shell. The diameter of wire which from power supply to
battery must be over 2.5mm2. If floating charger is fitted, please firstly connect output wires of
charger to battery’s positive and negative directly, then, connect wires from battery’s positive
and negative to controller’s positive and negative input ports in order to prevent charge
disturbing the controller’s normal working.
13.2 SPEED SENSOR INPUT
Speed sensor is the magnetic equipment which be installed in starter and for detecting
flywheel teeth. Its connection wires to controller should apply for 2 cores shielding line. The
shielding layer should connect to No. 35 terminal in controller. The else two signal wires are