Smartrise HYDRO:EVOLVED Installation and operation manual

Soft Starter Startup Manual Sprecher + Schuh
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page i
Document History
Date
Version
Summary of Changes
January 30, 2021
1.0
Initial Submittal

Soft Starter Startup Manual Sprecher + Schuh
Page ii © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
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Soft Starter Startup Manual Sprecher + Schuh
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page iii
Table of Contents
Sprecher + Schuh Soft Starter..................................................................................1
Equipment/Settings Verification..............................................................................1
Grounding Requirements ........................................................................................2
Wiring .....................................................................................................................2
Power .................................................................................................................................... 2
Valves Board........................................................................................................................... 3
Motor/Soft Starter.................................................................................................................. 3
Construction ...........................................................................................................5
Powering Up ...........................................................................................................6
Final Setup ..............................................................................................................7
Operation................................................................................................................8
No Faults ................................................................................................................................ 8
Proper Direction ..................................................................................................................... 8
At Speed ................................................................................................................................. 8
Under Control......................................................................................................................... 9
Troubleshooting......................................................................................................9
Soft Starter Fault..................................................................................................................... 9
Wrong Direction ..................................................................................................................... 9
Car Not Moving or Too Slow.................................................................................................... 9
No Control .............................................................................................................................. 9
Appendix 1 Sprecher + Schuh Troubleshooting Chart............................................10
Appendix 2 Sprecher + Schuh PCE Soft Start DIP Switch Settings...........................12
Start Time..............................................................................................................................12
Start Mode.............................................................................................................................12
Current Limit/Initial Torque Level...........................................................................................13
Soft Start Time.......................................................................................................................13
Phase Rotation.......................................................................................................................13
Phase Imbalance....................................................................................................................14
Overload Trip Class ................................................................................................................14
Overload Reset ......................................................................................................................14

Soft Starter Startup Manual Sprecher + Schuh
Page iv © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
AUX#1 Setting........................................................................................................................15
Motor Connection Type .........................................................................................................15
Stop Delay .............................................................................................................................15
Appendix 3 Terminal Locations..............................................................................16

Soft Starter Startup Manual Sprecher + Schuh
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page v
List of Figures
Figure 1: Sprecher + Schuh Soft Starter.........................................................................................................................1
Figure 2: Example of Parameter Table ..........................................................................................................................1
Figure 3: Ground Bus Terminal......................................................................................................................................2
Figure 4: 6-Lead Delta Wiring Configuration .................................................................................................................3
Figure 5: 3-Lead Line Wiring Configuration ...................................................................................................................4
Figure 6: Example of Construction Wiring.....................................................................................................................6
Figure 7: Breakers..........................................................................................................................................................7
Figure 8: MAIN MENU –Setup ......................................................................................................................................7
Figure 9: SETUP Menu –Miscellaneous.........................................................................................................................7
Figure 10: MISCELLANEOUS Menu –Bypass Term Limits..............................................................................................8
Figure 11: Bypass Term Limits Menu.............................................................................................................................8
Figure 12: Terminal Locations......................................................................................................................................16

Soft Starter Startup Manual Sprecher + Schuh
Page vi © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
List of Tables
Table 1: 6/12-Lead Delta Wiring....................................................................................................................................4
Table 2: 3/9-Lead Line Wiring........................................................................................................................................4
Table 3: Troubleshooting Solutions.............................................................................................................................10
Table 4: Start Time.......................................................................................................................................................12
Table 5: Start Mode .....................................................................................................................................................12
Table 6: Current Limit/Initial Torque Level..................................................................................................................13
Table 7: Soft Start Time ...............................................................................................................................................13
Table 8: Phase Rotation...............................................................................................................................................13
Table 9: Phase Imbalance ............................................................................................................................................14
Table 10: Overload Trip Class ......................................................................................................................................14
Table 11: Overload Reset.............................................................................................................................................14
Table 12: Aux#1 Setting ...............................................................................................................................................15
Table 13: Motor Connection Type...............................................................................................................................15
Table 14: Stop Delay....................................................................................................................................................15

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 1
Sprecher + Schuh Soft Starter
The Sprecher + Schuh soft starter is used on hydraulic controllers.
Figure 1: Sprecher + Schuh Soft Starter
Equipment/Settings Verification
Set and verify the equipment matches the job specific parameters for proper operation. See
Hydro:Evolved sheet 3 Table for more information.
Figure 2: Example of Parameter Table

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 2 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
Grounding Requirements
NOTE: A proper and effective building ground connection is required for the safe and successful
operation of the controller.
Examples of a proper building-to-controller ground are as follows:
1. Attach the ground wire to the street side of a water main.
2. Attach the ground wire to a grounding rod in the pit.
The controller has a common ground bus terminal connection.
Figure 3: Ground Bus Terminal
•The building, motor, transformer, and filter(s) must all share a common ground. This
removes ground loops, limits impedance, and routes noise into the ground.
Wiring
A checklist must be completed during the soft starter wiring process. See Appendix 3 for
terminal location.
Power
Perform the following to connect power. See Set and verify the equipment matches the job
specific parameters for proper operation. See the Hydro:Evolved sheet 7 for job specific
information.
•Connect main line power L1/L2/L3 to soft starter.
•Connect the ground wire to the green terminal screw on the soft starter mounting plate
or ground bus terminal.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 3
Valves Board
Perform the following to wire the valve solenoids:
1. Connect CL and CH from the Valve board to BN± on the MR board.
2. Connect NTS output from the MR board to NTS input on the Valve board.
3. Connect SAFE output from the MR board to SAFE input on the Valve board.
4. Connect Neutral from the valves to N on the Valve board.
5. Connect UPH, UPL, DNH, and DNL from the solenoids to the Valve board.
Motor/Soft Starter
Perform the following to connect the soft starter to the motor. See the Hydro:Evolved sheet 8
for job specific information. See Appendix 2 for additional DIP switch settings.
1. Connect SS fault input from Soft starter to 506 on the MR board.
2. Connect the Start Motor (SM) on the Valve board to the soft starter.
Perform the following for a 6-Lead Delta Wiring.
1. Connect the 6/12 -Lead motor lead to terminals T1/T2/T3 on the soft starter and
T6/T4/T5 on the fault connector.
2. Open cover on top of soft starter and turn DIP 15 OFF.
Figure 4: 6-Lead Delta Wiring Configuration

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 4 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
The table below lists the 6/12-Lead Delta Wiring.
Table 1: 6/12-Lead Delta Wiring
Terminals
T1
T2
T3
T4
T5
T6
Jump
Single
Voltage
(208-575 VAC)
1
2
3
4
5
6
N/A
Dual
Voltage
Low (220-240 VAC)
1,7
2,8
3,9
10,4
11,5
12,6
N/A
High (460-480 VAC)
1
2
3
10
11
12
4 and 7
5 and 8
6 and 9
Perform the following for a 3-Lead Delta Wiring.
1. Connect the 3/9-Lead motor lead to terminals T1/T2/T3 on the fault contactor.
2. Open cover on top of soft starter and turn DIP 15 ON.
Figure 5: 3-Lead Line Wiring Configuration
The table below lists the 3/9-Lead Line Wiring.
Table 2: 3/9-Lead Line Wiring
Terminals
T6
T4
T5
Jump
3-Lead Motor
(208-575 VAC)
1
2
3
N/A
9-Lead Motor
Low (220-240 VAC)
1,6,7
2,4,8
3,5,9
N/A
High (460-480 VAC)
1
2
3
4 and 7
5 and 8
6 and 9

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 5
Construction
All safety inputs are functional during Construction mode on the Hydro:Evolved controller.
When these safety devices are installed, they are connected even if still on Construction mode.
See page 5 for safety input connections. The following includes instructions for when none of
these devices have been installed prior to beginning on Construction mode.
Perform the following to wire the Construction Box. See page 4 for the Construction Mode
connections.
1. Turn off power to the controller.
2. On the MR board, connect a jumper from L120 to terminals LFT, LFM, and LFB.
3. Are there rear doors?
a. If there are rear doors, connect L120 to terminals LRT, LRM, and LRB. Go to step 4.
b. If there are no rear doors, go to step 4.
4. Connect a jumper from H120 to PIT, BUT, BFL, and TFL.
5. Connect a jumper from M120 to SFM and GOV.
6. Is a Run/Stop switch being used?
a. If a Run/Stop switch is used, go to step 7.
b. If a Run/Stop switch is not used, connect a jumper from H120 to SFH. Go to step 9.
7. Connect a wire from the MR board H120 to one side of the Construction Box Run/Stop
switch.
8. Connect a wire from the MR Board SFH to the other side of the Construction Box
Run/Stop switch.
NOTE: A closed switch indicates run and an open switch indicates stop.
9. Is the run box being used?
a. If the run box is being used, perform the following:
•Connect the UP button to the input of the CUP.
•Connect the DOWN button to the input of the CDN.
•Connect the Enable to CEN (jump high if not available).
•Power up the controller by turning on main power, pressing in all push breakers,
and turning on the L1/L2 breaker.
•Go to step 10.
b. If the run box is not being used, power up the controller by turning on main power,
pressing in all push breakers, and turning on the L1/L2 breaker. Go to step 11.
10. Press the right button to access the Main Menu and navigate to Setup | Miscellaneous |
Enable Const. Box to On. Scroll right and press Save.
NOTE: When the Enable Construction Box is On, the onboard inspection buttons are
disabled.
11. Verify the Car Door Bypass and Hoistway Bypass switches are in the OFF position.
12. Place the INSPECTION switch to INSPECTION.
13. Verify the mode of operation is Construction.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 6 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
Figure 6: Example of Construction Wiring
Powering Up
Perform the following to power up the soft starter. Complete the checklist during the
verification process.
1. Apply external power by closing the main disconnect.
2. Close the two-pole breaker and all pushbutton breakers.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 7
3. Verify the LCD on the Smartrise board and the soft starter power up.
Figure 7: Breakers
Final Setup
Perform the following to set the Bypass Term Limit. Complete the checklist during the
verification process.
NOTE: The selected menu within the menu options is shown with a *.
1. Toggle the Inspection/Normal switch to INSP position.
2. On the MR board, press the left arrow (ESC) button several times to get to the MAIN
SCREEN.
3. Press the right button to access the Main Menu.
4. From the MAIN MENU, scroll and select Setup.
Figure 8: MAIN MENU –Setup
5. From the SETUP menu, scroll and select Miscellaneous.
Figure 9: SETUP Menu –Miscellaneous

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 8 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
6. From the MISCELLANEOUS menu, scroll and select Bypass Term Limits.
Figure 10: MISCELLANEOUS Menu –Bypass Term Limits
7. From the BYPASS TERM LIMITS menu, set the BYPASS TERM LIMTS to ON.
Figure 11: Bypass Term Limits Menu
8. Scroll right and press Save.
9. Press the left button several times to get to the MAIN SCREEN.
10. Verify the LCD displays Construction Mode on the MAIN SCREEN.
Operation
Run the car and complete the checklist during the verification process.
No Faults
Make sure the car is moving without triggering a fault either on the MR board or the soft
starter. If the MR board displays a soft starter fault, look at the soft starter to see what the fault
is. See Soft Starter Fault for troubleshooting faults.
Proper Direction
Make sure the car is moving in the same direction as the control switch on the Run Box. See
Wrong Direction for troubleshooting proper direction faults.
At Speed
Make sure the car is moving in both directions and at the proper inspection speed. If the
inspection speed is equal to contract speed the car should move at high speed. If the inspection
speed is less than contract speed the car should move with leveling speed. See Car Not Moving
or Too Slow for troubleshooting at speed faults.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 9
Under Control
Make sure that the car is moving under full control. The car should stop when commanded
from the Run Box. Verify that the car runs with no faults for 10 seconds or more. See No
Control for troubleshooting under control faults.
Troubleshooting
The following sections list troubleshooting procedures.
Soft Starter Fault
If the Smartrise controller indicates a soft starter fault and the soft starter has the fault LED
flashing, see Appendix 1 Sprecher + Schuh Troubleshooting Chart.
Wrong Direction
If the motor is running in the wrong direction, swap any two motor leads.
Car Not Moving or Too Slow
If the car is not moving or to slow perform the following:
•If the car does not move, verify that the valve relays are turning on when a direction is
given (for example, UPL and SM for the Up direction and DNL for the Down direction.
•Measure the outputs to verify that the Valve board is working properly. If the proper
voltages are present, check the wiring and the valves.
•Adjust the valves as required to get proper starts, stops, and run speeds.
•Verify the valve status by navigating to STATUS | VALVE 1 STATUS.
No Control
If there is no control perform the following:
•Verify the SFM and SFP relay are high when commanding the car to move.
•Verify the fault contactor is engaging when the car is commanded in either direction but
the pump motor only comes on in the Up direction.
•Verify 120 VAC is present when the car is being commanded to run on the MR board for:
•UPH
•UPL
•DNH
•DNL

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 10 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
Appendix 1 Sprecher + Schuh Troubleshooting Chart
The table below lists troubleshooting solutions.
Table 3: Troubleshooting Solutions
Flashes
Fault Type
Possible Fault Explanations
Possible Solutions
1
Overload
•
Motor overload
condition present.
•
FLA dial adjustment not
matched to motor.
•
Check for motor overload
condition.
•
Verify actual motor current does
not exceed FLA.
•
Verify/Reset FLA dial adjustment.
•
Program/modify Overload setting
for load or duty cycle required.
2
Over
Temperature
•
Controller ventilation
blocked.
•
Controller duty cycle
exceeded.
•
Colling fan not working.
•
Ambient temperature
exceeded.
•
Failed Control module.
•
Over-current condition
with Overload disabled.
•
Check for proper ventilation.
•
Verify duty cycle.
•
Connect or replace cooling fan.
•
Wait for controller to cool or
provide external cooling.
•
Replace control module.
3
Phase
Reversal
•
Incoming supply
voltage is not the
expected sequence of
either ABC or CBA
•
Check power wiring,
•
Change two of the incoming phases
and verify that the motor is
spinning in the correct direction. If
the motor does not turn in the
correct direction, change the
incoming phases back to their
original connections and change
DIP switch #9 to the desired Line
Rotation sequence setting.
4
Phase Loss/
Open Load
•
Missing Supply Phase
•
Missing or unable to
detect motor
connection
•
Check that the fault contactor is
closing. If not, verify that the safety
string is closed or jumped out.
•
Check for open line (for example,
open fuse),
•
Check for incorrect wiring to load,
•
Verify proper operation of the
fault,
•
Contactor,
•
Verify connection type to motor
(LINE or DELTA),
•
Ensure product is sized correctly for
motor.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 11
Flashes
Fault Type
Possible Fault Explanations
Possible Solutions
5
Phase
Imbalance
•
Unbalanced Phase
Currents (> 65%
differential)
•
Incoming line voltage
problem
•
Check motor current in each
phase to verify imbalance.
Motor current imbalance can
indicate potential motor
problems
6
Shorted SCR
•
Shorted SCR
•
Welded or latched
Bypass contactor
•
Verify connection type (LINE or
DELTA) and verify setting.
•
Perform continuity check across
power poles (L1-T1, L2 -T2, L3 -T3)
Measurements should exceed 10
kΩ. For best results, remove line
and load motor connections.
•
Cycle power to device and attempt
to restart.
•
If fault persists replace device.
7
Test
•
Intended operation
•
Reset Fault.
12
Checksum
•
Internal Software
computation
•
Replace Device.

Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation
Page 12 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021
Appendix 2 Sprecher + Schuh PCE Soft Start DIP Switch
Settings
The PCE elevator controller is programmed through DIP switches located on the front of the
controller. Default settings are indicated by shaded areas.
Start Time
The start time defines the time the controller will ramp or limit current to the motor. The
controller can determine when the motor is up to speed. Therefore, it may transition to bypass
before this time expires. If the motor does not reach speed before the time expires, the
controller will continue under SCR control and not close the bypass contactor.
The table below lists the start time.
Table 4: Start Time
Setting (Seconds)
DIP Switch 1
DIP Switch 2
DIP Switch 8
2
OFF
OFF
OFF
5
ON
OFF
OFF
10
OFF
ON
OFF
15
ON
ON
OFF
Start Mode
In Current Limit mode, a set level of current is applied to the motor over the start time. In Soft
Start mode, the device will ramp the torque from the initial level to 100% over the start time.
The table below lists the start mode.
Table 5: Start Mode
Mode Setting
DIP Switch 3
CURRENT LIMIT
OFF
SOFT START
ON