SMC Networks IDH4-10 Series User manual

IDX-OM-O025E
Initial issue December, 2010
Original Instructions
PRODUCT NAME
PRODUCT NAMEPRODUCT NAME
PRODUCT NAME
THERMODRYER
MODEL
MODELMODEL
MODEL /
/ /
/ Series
IDH4-10 IDH4-20 IDHA4-23
IDH6-10 IDH6-20 IDHA6-23
lease read this manual prior of using the ai
r dryer. Keep the manual readily available for
reference.
© 2010 SMC CORPORA ION All Rights Reserved.
Operation Manual

IDX-OM-O025E
Initial issue December, 2010
Dear Customers
hank you for selecting SMC HERMODRYER.
his opertion manual must be read and understood throughoutly before handling this product. It provides all
essential information for maximizing product operating efficiency, as well as, for safe and longer life span
operation.
For safety operation of SMC HERMODRYER, read thoroughly and follow stated safety instructions, as
well as regulation stated within ISO 4414
*1
& JIS B 8370
*2
.
*1) I SO4414: Pne um ati c fl uid power – Rec om mendat ions f or the appli cation of
product to tran sm i ssion and cont rol sy st em s.
*2) J IS B8370: Pneumatic fluid power – General rules relating to systems
his manual explains about installation and operation of the product. Only those who have thorough
understanding of the fundamental operating procedure or have basic knowledge and skills of handling
industrial product for the installation and operation of the product are qualified to perform installation and
operation.
he contents of the operation manual and the other documents attached to the product cannot become a
part of the contract clause or cannot change and modify existing agreements, promises, and relationship.
Any statements contained in this operation manual cannot be newly guaranteed and modify existing
guarantee certificate.
You are not allowed to copy any part of this operation manual for usage of third person without informing it
to us beforehand.
Note: he contents of this operation manual are subjected to change without prior notice.

To customers
Chapter i. Safety Instructions
i.1 Warning: Before using air dryer
........................................................i-1
i.1.1 Hazards, warnings and Cautions used in this Manual.................................i-1
i.2 Danger classifications/ osition of hazard warning label ........i-2
i.2.1 Danger Classification.................................................................................i-3
i.2.2 Electrical Hazards......................................................................................i-3
i.2.3 Hazards relating to high temperature .........................................................i-3
i.2. Hazards relating to rotating motor ..............................................................i-3
i.2.5 Hazards relating to compressed air circuit..................................................i-
i.2.6 Positions of hazard warning labels.............................................................i-
i.2.7 Hazards relating to refrigerant....................................................................i-
i.2.8 Cautions for usage.....................................................................................i-5
i.3 Disposal .....................................................................................................i-6
i.4 Limited warranty and Disclaimer / Compliance Requirements .........i-7
Chapter 1. Names and Functions of arts
1.1 Names and functions of parts ...........................................................1-1
Chapter 2. Transportation and Installation
2.1 Transportation
.........................................................................................2-1
2.2 Installation ................................................................................................2-2
2.2.1 Location....................................................................................................2-2
2.2.2 Anchorage................................................................................................2-3
2.2.3 Air piping ..................................................................................................2-
2.2. Drain tube.................................................................................................2-
2.2.5 Electrical wiring.........................................................................................2-5
2.3 Cautions for re-installation .................................................................2-6
Chapter 3. Operation/ Shutdown
3.1 Check points before operation
..........................................................3-1
3.2 Operation ..................................................................................................3-1
3.3 Functions and operation of temperature controller ..................3-3
3.3.1 Functions of temperature controller...........................................................3-3
3.3.2 Operation of temperature controller...........................................................3-3
3.4 Shutdown ..................................................................................................3-8
3.5 Cautions for re-start ..............................................................................3-8
3.6 Check points before re-start ..............................................................3-8
3.7 Cautions for abnormal stop ...............................................................3-8
3.8 Specifications of operation/ failure signals ..................................3-9
Table of Contents

3.9 Remote control .......................................................................................3-9
Fig 3.8 Timing chart of signals ................................................................3-10
Chapter 4. Checks and Maintenance
4.1 Daily inspection
...................................................................................... -1
4.2 arts which require regular maintenance ................................... -1
.2.1 Maintenance of auto drain......................................................................... -1
.2.2 Maintenance of filter ................................................................................. -
Chapter 5. Troubleshooting
5.1 Troubleshooting
.....................................................................................5-1
Chapter 6. Reference Data
6.1 Specifications
.........................................................................................6-1
6.2 Dimensions ..............................................................................................6-2
6.3 Electrical wiring diagrams ..................................................................6-
6.4 Air and refrigerant circuits & Function explanation ..................6-5

i Safety Instructions
i - 1
Safety Instructions
Before use, read and comprehend important
cautionary notification well on this operattion
manual.
i . 1 Warning: Before Useing TH RMODRY R
In this chapter, the stated contents are especially about safety way to use THERMODRYER for customer.
THERMODRYER is installed on the downstream of the compressed air to remove moisture and foreign material ,
regulate pressure of air,and control temperature of compressed air. W e, manufacturer, cannot take any
responsibility if you use it for any other purpose.
THERMODRYER works with high voltage and has som e parts that gets hot or rotates during operation. Ask seller
if you need component replacement and servicing.
Not only people handle the THERMODRYER but every people who perform maintenance on or do works related
to it should read safety instructions on this operation manual before handling.
This operation manual is not a general safety manual which is practiced by safety training representatives.
People who handle this product or work around it need to take training to comprehand inherent risks of it and
master measures for safety.
It is usually responsible for supervisor to follow the safety instructions, but each operator or m aintemance
representative should do daily operations on their own hand.
Operators and maintemance representatives should take the safety of working place and work environment into
account.
It is necessary to think of the safety of working place and work environment for each task.
Take enough safety training before the operation training. It is very dangerous to do operation training without
any safety training. Operation training must be paid attention to its safety.
Keep this operation manual handy for workers related to above contents to refer to anytime.
i.1.1 Meaning of Signs: Caution, Warning, Danger
These safety instructions are intended to prevent hazardous situation and/or product damage.
These instructions indicate the level of potential hazard by signs “Caution”, “Warning” or
“Danger”. Contents with these signs state about important instructions concerning safety. Confirm
where those signs are, and read and comprehend notices and cautionary notices well before
handling.
“Caution”, “Warning” or “Danger” is the order of importance (Danger>Warning>Caution). Followings
are the meanings of those signs.
Danger
Statements with the “Danger” sign explain about conditions in which there is a
possible result of serious injury or loss of life if someone handles wrongly during
operation or maintenance and did not follow the procedure to avoid danger.
ｉ
ｉｉ
ｉ

i Safety Instructions
i - 2
Warning
Statements with the “Warning” sign explain about possibilities that can result in
serious injury or loss of life if someone handle wrongly during operation or
maintenance and did not follow the procedure to avoid warnig.
Caution
Statements with the “Caution” sign explain about possibilities that can result in
injury or product damage if someone handles wrongly during operation or
maintenance and did not follow the procedure to avoid caution.
i .2 Danger Classifications / Position of Danger Warning Label
To protect operator’s sefety, we group danger into some types uniquely and attached labels indicating those types.
Comfirm the contents of the danger types and positions of the labels before operation.
Warning
No one but professionals should operate TH RMODRY R.
Transportation, installation, and maintenance involve risks. These should be done
by someone who have enough knowledge and experience about this product and
incidental devices.
No one but our service personnel or qualified person should open the cover panel of
this product.
Warning
Should any problem occur, address it according to statements on this manual.
• Identify problems according to “Chapter 5 Troubleshooting.”
• Ask repair and maintenance.
Warning
The product should not be operated in the event of any problems.
When the product gets out of order, shutdown it immediatery, and contact our
service person or qualified person.

i Safety Instructions
i - 3
i.2.1 Danger Classifications
Specific danger classification of this product is as follows.
Danger of Electricity
Since this product runs at hign voltage, there is the danger of electric shock. So, we display a
symbol with indications,
“Caution”, “Warning” or “Danger,” on the equipment and this
manual.
Danger of Heat
Since this product becomes hot while driving, there is the danger of burn injury. So, we display a
symbol with indications,
“Caution”, “Warning” or “Danger,” on the product and this manual.
Danger of Rotor
Since this product has parts that rotate while driving, there is the danger of catching your fingers in
or injury. So, we display a symbol with indications,
“Caution”, “Warning” or “Danger,” on the
product and this manual.
i.2.2 Danger of Electricity
Inside of this product, there is power-supplying section with high voltage separated by the cover panel. Do not
operate the equipment without the cover panel.
o one but trained qualified person should operate or inspect in the power transmission sections.
Warning
Read ith caution and pay attention to the notations on danger arning labels.
Do not remove or rub danger arning labels.
Confirm the positions of danger arning labels.
i.2.3 Danger of High Heat
Warning
Since this product has parts that become hot during operation, there is the danger of burn
injury resulting from contact ith them. What is more, there is also the danger of burn injury due to
remaining heat after the po er supply is cut. Therefore, ait until the temperature of hot parts become
50
o
C and belo .
i.2.4 Danger of Rotor
Warning
Since this product has parts that rotate during operation, there is the danger of burn injury
resulting from contact ith them. Though sometimes those parts can temporarily stop the rotation,
they ill rotate again, and so do not ork ith them hile running mode.

i Safety Instructions
i - 4
i.2.5 Danger of Compressed Air Circuit
Warning
Before replacing or cleaning parts, be sure to bleed compressed air remain inside of the
product untill the gauge indicates “0”. If you do not do this air-bleeding,
there ould be the
great danger of unexpected accident, such as shooting out of parts hen they are being unscre ed.
i.2.6 Positions of Danger Warning Label
Warning
Read ith caution and pay attention to the notations of the danger arning labels.
Do not remove or rub the danger arning labels.
Confirm the positions of the danger arning labels.
i.2.7 Danger of Refrigerant
Caution
This product uses Fluorocarbon (HFC) as a refrigerant.
This product is specified by “Class 1 Fluorocarbon Collection and Destruction La in
Japan.”
It is strictly forbitten to emit Fluorocarbon to the atmosphere. Before you repair this
product, you should collect the refrigerant ith “Refrigerant collector.” Then, ask a
destruction agency to dispose of collected refrigerant. No one but someone have enough
kno ledge and experience about the equipment and incidental device should do the
collection of the refrigerant.
No one but service person or qualified person should remove the cover panel of the
product.
The quantity and the sort of the Fluorocarbon are mentioned on the specification label.
Front
WARNING 警告
警告警告
警告
!
1 Remove panels for maintenance only.
2 Never insert anything into product to ensure
safety.
3 Cut power prior to maintenance to prevent
electric shock.
4 Settle product to room temp. efore main-
tenance toprevent urn or frost ite.
5 Ensure zero air pressure efore replacing parts.
1
11
1 点検以外
点検以外点検以外
点検以外は
はは
はﾊ
ﾊﾊ
ﾊﾟ
ﾟﾟ
ﾟﾈﾙ
ﾈﾙﾈﾙ
ﾈﾙを
をを
を取
取取
取り
りり
り外
外外
外さないこと
さないことさないこと
さないこと。
。。
。
2
22
2 回転物
回転物回転物
回転物があるので
があるのでがあるので
があるので指
指指
指、
、、
、棒状
棒状棒状
棒状 の
のの
の物
物物
物を
をを
を 差
差差
差し
しし
し
込
込 込
込まないこと
まないことまないこと
まないこと。
。。
。
3
33
3 感電
感電感電
感電 の
のの
の恐
恐恐
恐れがあるので
れがあるのでれがあるので
れがあるので、
、、
、点検
点検点検
点検 の
のの
の前
前前
前には
にはには
には電源
電源電源
電源 を
をを
を
切
切切
切ること
ることること
ること。
。。
。
4
44
4 火傷
火傷火傷
火傷 の
のの
の恐
恐恐
恐れがあるので
れがあるのでれがあるので
れがあるので、
、、
、点検
点検点検
点検 の
のの
の前
前前
前には
にはには
には装置
装置装置
装置 を
をを
を
常温
常温常温
常温 にすること
にすることにすること
にすること。
。。
。
5
55
5 部品交換
部品交換部品交換
部品交換の
のの
の前
前前
前には
にはには
には必
必必
必ず
ずず
ず、
、、
、空気圧力
空気圧力空気圧力
空気圧力を
をを
を"
""
"0
00
0"
""
"に
にに
に
すること
することすること
すること。
。。
。
!

i Safety Instructions
i - 5
Front
i.2.8 Cautions about Usage
Warning
Read ith caution and pay attention to the notations on the danger arning labels.
Do not remove or rub the danger arning labels.
Cimfirm the positions of the danger arning labels.
Front
Fluorocar on Collection and Destruction Law in Japan
フロン
フロンフロン
フロン回収破壊法第一種特定製品
回収破壊法第一種特定製品回収破壊法第一種特定製品
回収破壊法第一種特定製品
This product uses
Fluorocarbon (HFC) as a refrigerant.
1 It is strictly for idden to emit Fluorocar on
to the atmosphere.
2 When disposing this product, Fluorocar on
must e collected in an appropriate manner.
3 The kind of Fluorocar on and the amount used
in this product is prited on the name la el.
この
このこの
この 製品
製品製品
製品には
にはには
には冷媒
冷媒冷媒
冷媒として
としてとして
として、
、、
、
フロン
フロンフロン
フロン類
類類
類（ＨＦＣ）
（ＨＦＣ）（ＨＦＣ）
（ＨＦＣ）が
がが
が使
使使
使われています
われていますわれています
われています。
。。
。
1
11
1 フロン
フロンフロン
フロン類
類類
類をみだりに
をみだりにをみだりに
をみだりに大気中
大気中大気中
大気中に
にに
に放出
放出放出
放出することは
することはすることは
することは
禁
禁 禁
禁じられています
じられていますじられています
じられています。
。。
。
2
22
2 この
このこの
この製品
製品製品
製品を
をを
を廃棄
廃棄廃棄
廃棄する
するする
する場合
場合場合
場合には
にはには
には、
、、
、フロン
フロンフロン
フロン類
類類
類の
のの
の回収
回収回収
回収が
がが
が
必要
必要 必要
必要です
ですです
です。
。。
。
3
33
3 フロン
フロンフロン
フロン類
類類
類の
のの
の種類及
種類及種類及
種類及び
びび
び数量
数量数量
数量は
はは
は、
、、
、型式銘板
型式銘板型式銘板
型式銘板 に
にに
に記載
記載記載
記載
されています
されています されています
されています。
。。
。
CAUTION
CAUTIONCAUTION
CAUTION 注 意
注 意注 意
注 意
!
1 Read manual efore operation.
2 Ensure vantilation and maintenance
space.
3 Keep water away from the product.
4 Secure In / Out connector with spanner
during piping.
5 Wait 3 m inutes efore restart.
6 Ensure Running Condition / Evaporating
Temp. in green zone.
1
11
1 ご
ごご
ご 使 用 前
使 用 前使 用 前
使 用 前 に
にに
に 必
必必
必 ず
ずず
ず 取 扱 説 明 書
取扱説明書取扱説明書
取 扱 説 明 書を
をを
を 読
読読
読 ん で くだ さ い
ん で くだ さ いん で くだ さ い
ん で くだ さ い 。
。。
。
2
22
2 通 風
通 風通 風
通 風 、
、、
、 メ ン テ ナ ン ス ス ペ ー ス
メ ン テ ナ ン ス ス ペ ー スメ ン テ ナ ン ス ス ペ ー ス
メ ン テ ナ ン ス ス ペ ー ス を
をを
を 確 保
確 保確 保
確 保 し て
し てし て
し て
く だ さ い
く だ さ い く だ さ い
く だ さ い 。
。。
。
3
33
3 雨
雨雨
雨 や
やや
や 水 滴
水 滴水 滴
水 滴 が か か ら な い よ う に して く ださ い
が か か ら な い よ う にし て く だ さいが か か ら な い よ う にし て く だ さい
が か か ら な い よ う にし て く だ さい 。
。。
。
4
44
4 ＩＮ ／ Ｏ Ｕ Ｔ
ＩＮ ／ Ｏ Ｕ Ｔ ＩＮ ／ Ｏ Ｕ Ｔ
ＩＮ ／ Ｏ Ｕ Ｔ ポ ー ト
ポ ー トポ ー ト
ポ ー ト を
をを
を ス パ ナ
ス パ ナス パ ナ
ス パ ナ で
でで
で 固 定
固 定固 定
固 定 し て
し てし て
し て
配 管
配 管 配 管
配 管 して く だ さ い
し て くだ さ いし て くだ さ い
し て くだ さ い 。
。。
。
5
55
5 再 起 動
再起動再起動
再 起 動 は
はは
は 運 転 停 止
運 転 停 止運 転 停止
運 転 停 止 ３
３３
３ 分 後
分 後分 後
分 後 に
にに
に 行
行行
行 っ て くだ さ い
っ て くだ さ いっ て くだ さ い
っ て くだ さ い 。
。。
。
6
66
6 Ｒ Ｕ Ｎ Ｎ ＩＮ Ｇ Ｃ Ｏ Ｎ Ｄ ＩＴ ＩＯ Ｎ
Ｒ Ｕ Ｎ Ｎ ＩＮ Ｇ Ｃ Ｏ Ｎ Ｄ ＩＴ ＩＯ Ｎ Ｒ Ｕ Ｎ Ｎ ＩＮ Ｇ Ｃ Ｏ Ｎ Ｄ ＩＴ ＩＯ Ｎ
Ｒ Ｕ Ｎ Ｎ ＩＮ Ｇ Ｃ Ｏ Ｎ Ｄ ＩＴ ＩＯ Ｎ ・
・・
・ 蒸 発温 度 計
蒸発温度計蒸発温度計
蒸 発 温 度 計 は
はは
は
グ リ ー ン
グ リ ー ング リ ー ン
グ リ ー ン 帯
帯帯
帯 で
でで
で 使 用
使 用使 用
使 用 し て く だ さい
して く だ さいして くだ さい
して く だ さい 。
。。
。

i Safety Instructions
i – 6
i . 3 Disposal
When you dispose of the product, you shoud collect the refrigerant and the refrigerat oil enclosed in the refrigerant
circuit.
Caution
Dispose of the refrigerant and refrigerant oil according to the bylaw or regulation of
local government.
Do not dispose of refrigerant oil together with domestic garbage. And do not burn it in
unauthori ed incinerators.
No one but someone have enough knowledge and experience about the product and
incidental devices should do the collection of the refrigerant oil.
No one but service person or qualified person shoud remove the cover panel of the
product.
If there are something not clear, please contact our service office.