SMG Powerlight 612 User manual

Powerlight 612
GB I D F E
Professional Dimmer
User’s Manual rel. 1.03

GB
appendix
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Powerlight 612 version1.03
1
General instructions
Read the instructions in this handbook carefully, as they give important information regarding
safety during installation, use and maintenance.
Be sure to keep this instruction manual with the unit, in order to consult it in the future.
If the unit is sold or given to another operator, make certain that it alwa s has its manual, to
enable the new owner to read about its operation and relative instructions
• Do not dismantle or modif the unit.
• Make certain that no inflammable liquids, water or metal objects enter the unit.
• Should any liquid be spilled on the unit, disconnected the power supply to the unit immediately.
• n the event of serious operating problems, stop using the unit immediately and either contact
the nearest SGM sales point for a check or contact the manufacturer directly.
• Do not open the unit - there are no user serviceable parts inside
• Never try to repair the unit yourself. Repairs by unqualified people could cause damage or
faulty operation. Contact your nearest authorized service centre.
Alwa s insist on original spare parts being fitted.
Safeguard the environment: don't throw batteries accumulators or
packaging material into your waste bin - return them to your reseller or
take them to the nearest special waste collection point.

2
Powerlight 612 version1.03
General warranty conditions
• The unit is guaranteed for 12 months from the date of purchase against material and
manufacturing defects.
• Breakdown caused by carelessness and improper use of the unit is excluded.
• The guarantee is no longer valid if the unit has been tampered with or repaired by unauthorized
personnel.
• The replacement of the unit is not foreseen by the guarantee.
• External parts, knobs, switches, removable parts and lamps are excluded from the guarantee:
these are covered by their manufacturers' guarantee conditions.
• Transport costs and related risks are borne by the unit's owner.
• The guarantee is valid to all effects only on presentation of the guarantee certificate to the
manufacturer or the nearest SGM technical assistance centre.
Alwa s quote the unit's serial number and model when contacting our reseller
for information or assistance.
How to contact SGM Elettronica
Our customer assistance service can be contacted as follows:
The offices are open from Monday to Friday, from 8.30am to 12.30pm and from 2.30pm to
6.30pm.
( talian local time: GMT + 1 - Daylight-saving time from March to October (+1 hour))
Fax (24/24 ore): [phone]
Tel: [phone]
http: www.sgm.it
E-Mail: [email protected]

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appendix
1 General nstructions
2 General guarantee conditions
2 How to contact SGM Elettronica
3 ndex
4 ntroduction
5 1 - Main features
5 1.1 - Technical specifications
6
1.2 - Installation
6 1.2.1 - Packaging
6 1.2.2 - Contents
6 1.2.3 - Before installation
7
1.3 - P612 connections
7 1.3.1 - Connecting to the mains supply
7 1.3.2 - Rear panels
8 1.3.3 - DMX signal cable
8 1.3.4 - DMX line connection example
9 1.3.5 - DMX termination construction
9 1.3.6 - RS-232 connection
10 1.3.7 - Switching on
10 1.3.8 - Using the microcomputer
11 2 - Description of the menu
11 2.1 - Soft Patch
11 2.2 - Set chn mode
12 2.3 - Set chn level
12 2.4 - Set pre heat
13 2.5 - Channel test
14 2.6 - Brightness
14 2.7 - Signal Monitor
14 2.8 - Vphase Monitor
15 2.9 - Version
15 2.10 - Run Autotest
16 2.11 - Set voltage
16 2.12 - Edit chase
17 2.13 - Run chase
18 2.14 - EQ curves
19 3 - Protections
19 3.1 - Overheating protection
19 3.2 - Overload protection
19 3.3 - Short-circuit protection
19 3.4 - Protection against incorrect connections
19 4 - Error messages
Index
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Powerlight 612 version1.03
3

4
Powerlight 612 version1.03
Designed and Manufactured in Ital b SGM Elettronica srl
Printed in June, 2001 • Rel. 1.03
Introduction
Power Light P612 is a new digital dimmer entirely designed and developed by SGM's Research &
Development Department. Careful study of its functions, selection of innovative material and on-
going technical updates have resulted in the manufacture of a truly unique product, able to satisfy
the requirements of applications in the live sector and well as fixed installations. Particular care
has been taken with the design of the cooling system, which also enabled the unit's dimensions
to be kept down to 2 rack units. This enables the dimmers to be tacked without leaving space for
air circulation between them, thus considerably reducing the space taken up in the event of
installation in racks.
Use of the unit's fans does not in any way jeopardise the possibility of using the dimmer in
locations in which noise has to be kept to a minimum, as Power Light P612 uses very low-noise
fans which are silent even when operating; their rotation speed is also electronically controlled
and directly proportional to the dimmer's internal temperature.
The fact that it's able to be used without necessarily being controlled by a lighting control desk
makes Power Light P612 extremely versatile and enables it to be used in any sector.
Powerful software keeps the various sections of the dimmer under constant control, intervening
with special protection procedure in the event of faulty operation, and indicating any irregularities.
The Power Light P612 has been built in compliance with current CE norms.page 6 P612D

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Powerlight 612 version1.03
5
1. Main features
• Power suppl : three phase 380V 3 PHASES + NEUTRAL, or single phase 110 - 220 V. Mains
frequency 50/60 Hz. The power supply for the electronics' logic part is taken from the T phase +
NEUTRAL.
• Maximum absorption: 72 Amps with three phase connection; 25 Amps with single phase
connection
• Input signal: DMX 512 or RS232
• Cooling: forced ventilation by means of two rear-mounted fans. Rotation speed is directly
proportional to the temperature on the cooling fins.
• Protections: are far as the output channels are concerned, thermal and electronic protections
are provided against overloading and short-circuiting. The input power supply circuit on the other
hand has twin protection (electronic and via fuses).
• Microcomputer: located on the front of the P612, this comprises a display with six buttons
below it, enabling to carry out all settings necessary for correct installation, as well as testing all
the functions.
• Operating modes: can be controlled using a lighting control console or used a stand-alone unit.
n fact, it's possible to set the output level of the individual channels, or create 8 Chases with up
to 32 steps (scenes) in each Chase.
1.1 Technical specifications
power suppl single phase 110/220 V
3-phase 3/N/PE 380V
The logic power suppl is taken from the load power supply
Mains frequenc 50/60 Hz
Output current 12Amps per channel
rated output: 16Kw
output voltage: 110/230 V. 50/60 Hz
fuse1: 250V -25A TH internal
fuse2: 250V -1A TH internal
T pe of load: resistive or inductive
Interference filter 50 mA/µsec
Inputs: DMX or RS232
Output connectors: SOCAPEX - CABUR - LME 16 (HART NG)
Frame dimensions - two 19" rack units (L x H x D): 442 x 84 x 330 mm
Weight 6kg.
SGM Elettronica reserves the right to improve or modif their products
at an time without prior notice.
Alwa s consult the handbook of the unit being used to avoid errors and differences between the
actual functions and those shown in the manual.

6
Powerlight 612 version1.03
1.2 Installation
1.2.1 Packaging
KEEP THE PACKAGING MATERIAL. Packaging material (plastic bags, polystyrene foam, nails,
etc.) must not be left within children's reach, as it can be dangerous.
Use the original packaging if the unit has to be returned to the manufacturer for repair or
maintenance, as it has been specifically design to protect the unit during transport.
1.2.2 Contents
After opening the box, check that the packaging contains the items in the following list, and make
certain that the unit is in perfect condition.
f in doubt, do not use the unit and contact an authorized SGM Technical Assistance Centre and
the transport company. n fact, only the consignee can claim for any damage sustained by the
unit during transport
• Power Light P612
• Guarantee
• Instruction manual
• 1 XLR 5 P male connector
• 1 XLR 5 P female connector
1.2.3 Before installation
Read the following warnings before beginning installation.
•This unit is not intended for home use.
•Disconnect the power supply before carrying out any work on the unit.
•Electrical work necessary for installing the unit must be carried out by a qualified electrician or
experienced person.
•Before connecting the unit, make certain that the data on the plate correspond to the mains
power supply
•Avoid installing the units near sources of heat.
•nstall the unit in a well-ventilated location. Avoid blocking the air intake and output vents.
• Never use the unit under the following conditions:
- n places subject to excessive humidity
- n places subject to vibrations or bumps.
- n places with a temperature of over 45°C or less than 2°C
• Protect the unit from excessive dryness or humidity (ideal conditions are between
35% and 80%).
Attention! The unit must be grounded. If this rule is not followed, the guarantee
will automaticall be considered null. page 8 P612D

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appendix
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Powerlight 612 version1.03
7
1.3 Connection the P612
1.3.1 Connecting the power suppl
• t must be connected to a circuit with a thermal-magnetic cut-off switch.(see appendix page 1,
2, 3)
• Make certain that the cross-section of the socket's cables is sufficient for the power absorbed
by the unit.
• Should it be necessary, replace the fuses with others of the same type and value.
• t's inadvisable to use adapters, in-line connectors or extension cables. Should their use be
indispensable, make certain they're in compliance with current safety norms regarding
component quality and cable length/cross-section.
Attention! Class 1 unit. The ground conductor must be part of the power cord
1.3.2 Rear panels
cod 004-1032 CABUR
cod 004-1034 SOCAPEX
cod 004-1036 ILME16
inputoutput
see top cover for pin out
max load 12A/ch inductive or restive
see top cover unit for pin out
R, S, T phases - Neutral - Earth
110 to 380V AC 50Hz, 60Hz
Please see on the top cover for serial number, part number and customer informations.
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
dmx
main in
Output channels
123456
main inload outdmx
inputoutput
see top cover for pin out max load 12A/ch inductive or restive
see top cover unit for pin out
R, S, T phases - Neutral - Earth
110 to 380V AC 50Hz, 60Hz
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Vor dem öffnen,
den strom Auss halten.
Du müßt die Flügelrad
ni ht verstpften.
Antes de abrir la tapa,
des one tar la maquina.
Non obstruir los rotores.
Avant d'ouvrir, s'assurer que
l'appareil il n'est pas sous tension.
Ne pas obstruir les rotors.
Please see on the top cover for serial number, part number and customer informations.
load phase out
inductive or resistive
dmx
inputoutput
see top cover for pin out
max load 12A/ch
inductive or restive
see top cover for pin out
R, S, T phases Neutral Earth
380V AC / 50 60Hz
see top cover for details
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Vor dem öffnen,
den strom Auss halten.
Du müßt die Flügelrad
ni ht verstpften.
Antes de abrir la tapa,
des one tar la maquina.
Non obstruir los rotores.
Avant d'ouvrir, s'assurer que
l'appareil il n'est pas sous tension.
Ne pas obstruir les rotors.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
123456 N R S T earth
main in
logic main is R phase + N
load outputs
inductive or resistive
dmx
inputoutput
see top cover for pin out
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
RST N
main input
logic main is T phase + N
21 3 4 5 6

8
Powerlight 612 version1.03
1.3.3 DMX signal cable construction
Power Light P612 has a DMX 512 input that uses standard XLR 5-pin connectors.
When connecting, screened cable in compliance with E A RS-485 specifications and with the
following characteristics must be used:
- 2 conductors plus screen
- 120 Ohm impedance
- low capacity
- maximum transmission rate 250Kbaud.
Connecting the cable:
see diagram, taking care to ensure that the screen is connected to Pin 1
Attention: the cable screen (braid) must NEVER be connected to the s stem's
ground, as this would cause fault unit or controller operation.
1.3.4 Example of DMX line connection
To avoid the risk of fault operation, follow the following indications:
Maximum cable length: 500m
Maximum N° of units connected: 32
Cable run: Avoid running the cable alongside power lines.
Termination: 120 ohm resistor across Pins 2 and 3 of the last unit.
load phase out
inductive or resistive
dmx
inputoutput
see top cover for pin out
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Vor dem öffnen,
den strom Auss halten.
Du müßt die Flügelrad
ni ht verstpften.
Antes de abrir la tapa,
des one tar la maquina.
Non obstruir los rotores.
Avant d'ouvrir, s'assurer que
l'appareil il n'est pas sous tension.
Ne pas obstruir les rotors.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
123456 N R S T earth
main in
logic main is R phase + N
load outputs
inductive or resistive
dmx
inputoutput
see top cover for pin out
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
RSTN
main input
logic main is T phase + N
21 3 456
load phase out
inductive or resistive
dmx
inputoutput
see top cover for pin out
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Vor dem öffnen,
den strom Auss halten.
Du müßt die Flügelrad
ni ht verstpften.
Antes de abrir la tapa,
des one tar la maquina.
Non obstruir los rotores.
Avant d'ouvrir, s'assurer que
l'appareil il n'est pas sous tension.
Ne pas obstruir les rotors.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
123456 N R S T earth
main in
logic main is R phase + N
load outputs
inductive or resistive
dmx
inputoutput
see top cover for pin out
Di s onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
RSTN
main input
logic main is T phase + N
213456
load phase out
inductive or resistive
dmx
inputoutput
see top cover for pin out
Dis onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Vor dem öffnen,
den strom Auss halten.
Du müßt die Flügelrad
ni ht verstpften.
Antes de abrir la tapa,
des one tar la maquina.
Non obstruir los rotores.
Avant d'ouvrir, s'assurer que
l'appareil il n'est pas sous tension.
Ne pas obstruir les rotors.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
123456 N R S T earth
main in
logic main is R phase + N
load outputs
inductive or resistive
dmx
inputoutput
see top cover for pin out
Di s onne t from main sour e
before opening.
Do not obstru t air vents.
Non aprire prima di avere
s ollegato lappare hio.
Non ostruire le ventole.
Please see on the top cover for serial number, part number and customer informations. see top cover for pin out & informations
RSTN
main input
logic main is T phase + N
213456
DMX controller
DMX line
DMX Termination
(Last unit)
Max
32
Pilot
1 or 21 2 or 22 3 or 23 4 or 24 5 or 25 6 or 26 7 or 27 8 or 28 9 or 29 10 or 30 11 or 31 12 or 32 13 or 33 14 or 34 15 or 35 16 or 36 17 or 37 18 or 38 19 or 39 20 or 40
program chase psycho preset unit step
page store edit levels times
copy enter play extra lamp reset
smpte
rec
on/off
universal dmx controller
0
10
20
30
40
50
60
70
80
90
100%
2000
2000
programming keyboard
multifunction keyboard
grand master
operations utility
memory obj
memory
1 20
21 40
setup
pan tilt
DIMMR
0
COLOR
0
GOBOS
0
SHUTT
0
ROTGB
0
FROST
0
- 0
- 0
1
2
3
4
5COMMON
DMX-
DMX+

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appendix
IDFE
Powerlight 612 version1.03
9
1.3.5 DMX termination construction
The termination avoids the possibilit of the DMX 512 signal being sent back along the cable
once it reaches the end: under certain conditions and with certain lengths, this could cause it
to over-ride the original signal and cancel it.
The termination is made b soldering a 120 1/4 W resistor across pins 2 and 3 of the 5-pole
male XLR connector (see diagram).
1.3.6 Connection RS-232
Good quality screened RG 58 50 co-ax cables must be used for connections
to avoid faulty equipment operation. Connectors used are always of the 5-pole XLR type. Refer to the
diagram for wiring.
1
2
3
4
5
120Ω