Leviton DDS8800 Operating instructions

NSI DIGITAL DIMMING SYSTEM
DDS 86/88/96/9800 DIMMER PACKS
INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above
SPECIFICATIONS
Number of Channels: 86/9600 : 6 channels
88/9800 : 8 channels
Output capacity: 86/8800 : 1200 watts (120v) per channel.
96/9800 : 2400 watts (120v) per channel.
Input Power: 8600 : 120/208 V ac, 3 phase, 4 wire 20 A or
120/240 V ac, 1 phase, 3 wire 30 A
8800 : 120/240 V ac, 1 phase, 3 wire 40 A
9600 : 120/208 V ac, 3 phase, 4 wire 40 A or
120/240 V ac, 1 phase, 3 wire, 60 A
9800 : 120/240 V ac, 1 phase, 3 wire, 80 A
Dimmer control system: Microprocessor digital phase control dimming or
zero-crossing relay mode.
Load filtering: ~ 500us rise time.
Control Input Types: 0 - 10VDC each channel on 9 pin ‘‘D’’ connector.
MICROPLEX multiplex signal (128 channel) on
three pin XLR type connector.
DMX-512 digital signal (512 channel)
on five pin XLR optional.
Control Wiring: Class 2 low voltage.
Output Connections: NEMA 5-15 or 5-20 duplex per ch. standard.
Several other types are optional.
Cooling System: Thermostatically controlled variable speed fan-
forced air with intake on front panel,
exhausting on sides of dimmer.
NSI DIGITAL DIMMING SYSTEM INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above SPECIFICATIONS
NSI CORPORATION 1

MOUNTING
The NSI DDS rack mountable dimmers are designed to be mounted in a standard 19" EIA rack. The packs are provided with two
mounting flanges or ‘‘ears’’ designed for securing to the front rack mounting rails.
The optional REAR SUPPORT KIT must be used in all cases where the rack is portable and prone to bumps and rough handling.
The NSI DDS rack dimmers depend upon forced air cooling. The rack enclosure shall allow a 2 in. clearance on each side of
the dimmer to insure adequate air exhaust. In some cases where exhaust air flow is obstructed, additional exhaust fans should
be used to remove hot air from the rack. Free flow of room air to the front of the dimmer packs must be insured. Any front cover
on the rack must be removed during operation. Keep the air vents located on the front and each side of the dimmer pack clear of
dust or any obstructions.
If units are to be operated in a small enclosed room, adequate ventilation must be provided to prevent the room temperature from
exceeding 100 degrees fahrenheit
AC Lighting Loads, Only.
For Indoor Use Only
Utilizer Dans Un Endroit A L’Abri
INSTALLATION AND OPERATION GUIDE DDS 86/88/96/9800 DIMMER PACKS
MOUNTING Software Revision 1.41, Version C UL, Mfg Q3/96, and above
2NSI CORPORATION

INPUT POWER WIRING
The NSI DDS rack dimmers must be provided with a proper electrical service as listed below:
*8600 : 120/240 VAC 20 amp 3 pole 4 wire plus ground (use minimum #10 AWG) or
120/240 VAC 30 amp 2 pole 3 wire plus ground (use minimum #8 AWG).
8800 : 120/240 VAC 40 amp 2 pole 3 wire plus ground only (use minimum #6 AWG).
*9600 : 120/240 VAC 40 amp 3 pole 4 wire plus ground (use minimum #4 AWG) or
120/240 VAC 60 amp 2 pole 3 wire plus ground (use minimum #4 AWG).
9800 : 120/240 VAC 80 amp 2 pole 3 wire plus ground only (use minimum #2 AWG).
* Unit set up for 3 pole 4 wire - for 2 pole 3 wire operation see Service Manual.
Input wiring must be copper wire rated at least 90C and must be protected by a suitable branch circuit breaker. Wire sizes show
above in parenthesis are for type S, SO,or similar cords. Other types of cords or cables should be sized according to local electrical
codes.
All wiring should be done by qualified personnel only!
WARNING: Do not connect chassis ground to NEUTRAL or operate without a chassis ground. To do so may allow exposure
to potentially lethal voltage levels and will void the warranty on this product.
DDS 86/88/96/9800 DIMMER PACKS INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above
NSI CORPORATION 3

AC OUTPUT RECEPTACLES
The standard version of the DDS rack dimmers have two AC output receptacles for each channel. These receptacles provide power
to the lamps in your lighting system. The amount of power supplied to these outlets controls the intensity of the lamps connected.
The total lamp wattage connected to each channel must not exceed the rating of each channel (see specifications). Most 120VAC
lamps and fixtures and some transformer type low-voltage fixtures may be connected to these outlets, DO NOT connect motors
or fluorescent lighting to these outlets when the channel is operating in dimmer mode.
NOTE: Some inductive type loads such as transformers, ballasts, and motors, with poor power factor may cause the dimmer
to output D.C. type current. This may cause the load to draw excessive current and overheat, causing damage to the
transformer, ballast, or motor. For this reason, it is necessary to insure any inductive loads are fused individually for their
respective normal operating current.
INSTALLATION AND OPERATION GUIDE DDS 86/88/96/9800 DIMMER PACKS
Software Revision 1.41, Version C UL, Mfg Q3/96, and above
4NSI CORPORATION

MICROPLEX MULTIPLEX CONTROL WIRING
Microplex is the control protocol used on most NSI lighting consoles. This system uses a single three conductor cable to transmit
up to 128 channels of dimmer control. For short distances (50 feet or less) a standard microphone cable may be used to carry both
the control signal and the DC power source for NSI control consoles. Longer distances may be accommodated with 18 gauge or
better cable to reduce voltage losses of the power supply.
Connect the Microplex control cable to either of the three pin XLR jacks. Since both jacks are wired in parallel, another control
cable may be connected between the remaining jack and another dimmer pack. Many dimmer packs may be ‘‘daisy chained’’
together in this manner.
Be sure to set the Channel Address dip switch as required (see MPX ADDRESS SWITCH SETTINGS).
ANALOG 0 - 10 VDC CONTROL WIRING.
Each of the dimmer channels of the NSI DDS rack dimmer pack may be operated by an analog 0 - 10 VDC control voltage. This
type of control will provide 0% intensity at 0 volts and 100% intensity at 10 volts. Any or all of the DDS rack dimmer channels
may be operated in this manner simultaneously with any multiplex control input. Each dimmer will respond to the greater of any
control inputs.
The analog control input uses a standard 9 pin ‘‘D’’ connector which is available from most electronics and computer supply houses.
Connect each of the positive channel control wires to the desired dimmer channel input pins (see diagram below) of the plug.
Connect the common (ground) control wire to the pin indicated on the diagram. Consult the documentation of the analog control
console or device you are using for the proper connections. The control input impedance is 4.7K ohms.
When using analog inputs, Dipswitch #10 should be in the up position to disable Channel Level Memory.
DDS 86/88/96/9800 DIMMER PACKS INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above MICROPLEX MULTIPLEX CONTROL WIRING
NSI CORPORATION 5

DMX 512 multiplex control wiring
DMX 512 is the United States Institute of Theater Technology (USITT) standard for the digital control of dimmers. NSI DDS
Dimmer products can be converted from Microplex to DMX 512 digital multiplex with a simple kit available from your dealer.
DMX-512 is the preferred type of control wiring when many dimmer channels are used, because of the high update rate and the
resistance to interference. It is recommended in locations subject to electrical noise. DMX-512 only requires 3 wires to transmit
lighting levels for as many as 512 dimmer channels. Most of the NSI lighting control consoles can optionally use this interface.
Connect the DMX 512 cable from the control console to the male input connector. Another cable may be connected from the
female connector to the male connector on another pack. Many dimmer packs may be ‘‘daisy chained’’ and connected together in
this manner. Be sure to set the Channel Address dip switch as required (see MPX ADDRESS SWITCH SETTINGS).
LED INDICATORS
PWR (Green) - Indicates the +5 volt power supply of the dimmer is operating.
LINE 1, 2, 3 (Green) - Indicates the respective pole of the input power is energized. A blown fuse on an internal power supply
transformer may cause one of these LEDs to not light. When a 3 pole dimmer is wired for 2 pole operation, the LINE 2 LED will
not light.
MPX (Green) - Indicates presence of multiplex signal when steady.
TEMP (Red) - Steady indicates the dimmer is too hot and is preparing to shut down. Flashing indicates the dimmer has reduced
levels or is shutting down in order to lower internal operating temperatures. (See FAN OPERATION and OVER TEMPERATURE.)
CTL STAT (Green) Indicates the relative control level for each channel.
NO LOAD (Yellow) Steady indicates the absence of a load on a particular channel output. This may be due to no connection to
the output or a faulty lamp. Flashing of the NO LOAD LED indicates that the respective channel is in the Focus Test Mode and
is forced to full intensity.
NOTE: Load ‘‘sensing’’ does not operate when the dimmer channel is above 75% intensity or in the Focus Test mode. The
No Load indicator is only reliable when the dimmer channel control is off or below 75% and the respective circuit breaker
is on.
INSTALLATION AND OPERATION GUIDE DDS 86/88/96/9800 DIMMER PACKS
DMX 512 multiplex control wiring Software Revision 1.41, Version C UL, Mfg Q3/96, and above
6NSI CORPORATION

LAMP FOCUS TEST
Pressing the FOCUS TEST button for any channel will force the control for that channel to full on and cause the NO LOAD LED
to flash. Pressing the button a second time will cause the channel to return to normal control.
CHANNEL CIRCUIT BREAKERS
Each channel is protected by a magnetic circuit breaker to help prevent overloading the power control devices used in the dimmer.
These circuit breakers also function as master power switches for each channel.
Note: Lamps may sometimes cause a temporary ‘‘short-circuit’’ when the filament burns out and cause the circuit breaker
to trip. This is normal and protects the internal dimmer circuitry from damage.
CHANNEL LEVEL MEMORY.
Whenever dipswitch #10 is in the off (down) position and there is a loss of multiplex signal detected, all channel outputs will remain
at the last received intensity level. If dipswitch #10 is in the up position, all lights will go out on loss of multiplex. The automatic
sequencing feature must be disabled for Channel Level Memory to operate (see INTERNAL JUMPER / DIPSWITCH SELECTIONS).
FAN OPERATION and OVER TEMPERATURE
The NSI DDS rack dimmer packs employ a highly efficient cooling system and variable speed temperature controlled fan which
functions as follows:
•When the dimmer pack is first powered up the fan will immediately come to full speed for two seconds for self test
and then will shut off providing the dimmer is at room temperature.
•(NOTE: The fan may run at very low speed when dimmer is idle and at room temperature.)
•As the dimmer pack warms up when lighting loads are turned on, the fan will turn on at a slow speed and gradually
increase in speed as more cooling is needed. This reduces unnecessary fan noise and dust collection.
•If for some reason the dimmer airflow is blocked or inadequate the TEMP LED will light.
•If temperature rises any further, the dimmer will attempt to reduce all lighting levels by 25% increments in order to
reduce temperature. The TEMP LED will start flashing.
•If internal temperature still rises, a thermostat will shut off all output. The TEMP LED will flash.
Overheating of the dimmer is not normal and may be due to restriction of air circulation, or fan failure.
To adjust the temperature sensing of the DDS 88/9800( 86/9600 ) dimmers please see below;
IMPORTANT: BE SURE DIMMER PACK AT ROOM TEMPERATURE!!
1. Activate the calibration mode by holding down focus test switchs 4 and 8 ( 3 and 6 ) together for about 6 seconds.You will
notice the fan runs at high speed , the line indicator LEDs begin to flash and the temp LED is on. NOTE: If the temp led is off
no calibration is required.
2. Press focus test switch 2 ( 1 ) if calibration is low or focus test switch 3 ( 2 ) if high.You will notice the temp load indicator
LED should go off indicating proper calibration.
3. Press focus test switch 4 and 8 ( 3 and 6 ) together to exit the temperature calibration mode.
DDS 86/88/96/9800 DIMMER PACKS INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above LAMP FOCUS TEST
NSI CORPORATION 7

MPX ADDRESS SWITCH SETTINGS
When using any of the multiplex control systems the dip switches on the front panel of the DDS rack dimmer must be set to assign
the desired dimmer channels. The switches set the dimmer pack’s starting address to any channel from 1 to 512 (128 for Microplex).
See the following chart for settings.
For channels 1 - 128 set dipswitch #8 and #9 off and #1-7 as below.
Starting Ch. 1234567 Starting Ch. 1234567 Starting Ch. 1234567
10000000 21000000 30100000
41100000 50010000 61010000
70110000 81110000 90001000
10 1001000 11 0101000 12 1101000
13 0011000 14 1011000 15 0111000
16 1111000 17 0000100 18 1000100
19 0100100 20 1100100 21 0010100
22 1010100 23 0110100 24 1110100
25 0001100 26 1001100 27 0101100
28 1101100 29 0011100 30 1011100
31 0111100 32 1111100 33 0000010
34 1000010 35 0100010 36 1100010
37 0010010 38 1010010 39 0110010
40 1110010 41 0001010 42 1001010
43 0101010 44 1101010 45 0011010
46 1011010 47 0111010 48 1111010
49 0000110 50 1000110 51 0100110
52 1100110 53 0010110 54 1010110
55 0110110 56 1110110 57 0001110
58 1001110 59 0101110 60 1101110
61 0011110 62 1011110 63 0111110
64 1111110 65 0000001 66 1000001
67 0100001 68 1100001 69 0010001
70 1010001 71 0110001 72 1110001
73 0001001 74 1001001 75 0101001
76 1101001 77 0011001 79 1011001
79 0111001 80 1111001 81 0000101
82 1000101 83 0100101 84 1100101
85 0010101 86 1010101 87 0110101
88 1110101 89 0001101 90 1001101
91 0101101 92 1101101 93 0011101
94 1011101 95 0111101 96 1111101
97 0000011 98 1000011 99 0100011
100 1100011 101 0010011 102 1010011
103 0110011 104 1110011 105 0001011
106 1001011 107 0101011 108 1101011
109 0011011 110 1011011 111 0111011
112 1111011 113 0000111 114 1000111
115 0100111 116 1100111 117 0010111
118 1010111 119 0110111 120 1110111
121 0001111 122 1001111 123 0101111
124 1101111 125 0011111 126 1011111
127 0111111 128 1111111
For channels 129 - 256 Set dipswitch 1-7 as above and set dipswitch #8 on and #9 off.
For channels 257 - 384 Set dipswitch 1-7 as above and set dipswitch #8 off and #9 on..
For channels 385 - 512 Set dipswitch 1-7 as above and set dipswitch #8 and #9 on.
For dipswitch # 10 setting see CHANNEL LEVEL MEMORY.
INSTALLATION AND OPERATION GUIDE DDS 86/88/96/9800 DIMMER PACKS
MPX ADDRESS SWITCH SETTINGS Software Revision 1.41, Version C UL, Mfg Q3/96, and above
8NSI CORPORATION

INTERNAL JUMPER / DIPSWITCH SELECTIONS
Caution: The follow procedures should be performed by qualified personnel only.
Remove all power and remove the cover of the dimmer pack. Locate and change jumper or dipswitch settings on the firing card as
indicated in the following section.
Softstart
The Softstart mode of operation forces at least a 1/10th second delay between the output being full off to the output being full on
to allow a more gradual warming of the lamp filaments. Thermal shock and inrush currents are reduced thereby increasing lamp
life. Softstart should not be used when quick dimmer response is desired such as chasing.
To activate Softstart; remove the jumper block from the pin marked J1 on the firing card or move internal dipswitch S10 to the off
position. Replacing the jumper block or turning the switch on will deactivate Softstart.
NOTE: The channels of the DDS rack dimmer pack configured for NON DIM operation will not be affected by softstart.
Non Dim Channels (Relay Mode)
Any of the channels of the DDS rack dimmer pack may be configured as NON DIM channels. This will cause the output of the
channel to go to full on whenever the input signal is over 15%. When the input signal drops to less than 10%, the channel output
goes to full off. This is the equivalent of a zero-crossing solid state relay.
To configure a channel for NON DIM operation simply remove the jumper block from the pins on the firing card as indicated or
turn the switch indicated OFF. Replacing the jumper block or turning the switch ON will restore dimming operation.
SWITCH OR JUMPER OFF = NON DIM
SWITCH OR JUMPER ON = DIMMER
DIPSWITCH VERSION
JUMPER VERSION
S1 S10
CHANNEL SWITCH JUMPER CHANNEL SWITCH JUMPER
1 S1 J10 2S2 J9
3 S3 J8 4 S4 J7
5 S5 J6 6 S6 J5
7 S7 J4 8 S8 J3
DDS 86/88/96/9800 DIMMER PACKS INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above INTERNAL JUMPER / DIPSWITCH SELECTIONS
NSI CORPORATION 9

AUTO SEQUENCING MODE
The DDS rack dimmers can be configured to perform stand alone Automatic Sequencing in place of Channel Level Memory. This
is useful for lighting displays and show windows. The eight channels will automatically fade from one to another in a preprogrammed
pattern and time selected by the front panel dipswitch whenever dipswitch #10 is down and no multiplex signal is detected. The
Analog control input will continue to operate while the dimmer is sequencing.
To enable Automatic Sequencing Mode remove jumper from position J2 or turn INTERNAL dipswitch S9 to OFF.
Front Panel Dipswitch settings
STEP TIME SWITCH 1,2,3 PATTERN SWITCH 4,5,6
1 SECOND OFF,OFF,OFF SEQUENCE OFF,OFF,OFF
3 SECOND ON,OFF,OFF ODD / EVEN SEQUENCE ON,OFF,OFF
5 SECOND OFF,ON,OFF PAIRED SEQUENCE OFF,ON,OFF
10 SECOND ON,ON,OFF ODD / EVEN ALT ON,ON,OFF
15 SECOND OFF,OFF,ON OUT / IN SEQUENCE OFF,OFF,ON
30 SECOND ON,OFF,ON BUILD ON,OFF,ON
45 SECOND OFF,ON,ON BUILD + OFF,ON,ON
60 SECOND ON,ON,ON RANDOM ON,ON,ON
Dipswitch # 7 on causes all above sequences to ping-pong.
INSTALLATION and OPERATION TIPS
Care should always be taken to:
1) Keep all AC wiring away from control wiring.
2) We also recommend powering up and performance checks be done one unit at a time. This can be a real time saver should
problems arise thus eliminating unnecessary isolation techniques to resolve the problem.
Technical Support
If addition help or service is needed, contact your dealer or the NSI Technical Services Hotline: [phone].
INSTALLATION AND OPERATION GUIDE DDS 86/88/96/9800 DIMMER PACKS
AUTO SEQUENCING MODE Software Revision 1.41, Version C UL, Mfg Q3/96, and above
10 NSI CORPORATION

WARRANTY
NSI Corporation Limited Warranty
NSI Corporation warrants new electronics products to be free from defective materials and workmanship for a
period of one (1) year from the date of purchase to the original owner when purchased from an authorized NSI
dealer.
The purchaser is responsible for completing and mailing to NSI, within 15 days of purchase, the warranty registration
card enclosed with each product. NSI products that have been subject to accident, alteration, abuse, or defacing
of the serial number are not covered by this warranty. The normal wear and tear of items such as knobs, jacks,
and switches are not covered under this warranty.
If your NSI product requires service during the warranty period, NSI will repair or replace, at its option, defective
materials provided you have identified yourself as the original owner of the product to NSI or any authorized NSI
dealer. Transportation charges to and from an authorized dealer or the NSI factory for repairshall be the responsibility
of the owner. All products returned to NSI must have factory authorization for return prior to shipping.
NSI Corporation is not liable for any incidental or consequential damages resulting from defect or failure other
than repairs of the NSI product subject to the terms of this warranty. This warranty gives you specific legal rights,
and you may have other rights which vary from state to state. This warranty is expressly in lieu of all other
agreements and warranties expressed or implied except as may be otherwise required by law.
DDS 86/88/96/9800 DIMMER PACKS INSTALLATION AND OPERATION GUIDE
Software Revision 1.41, Version C UL, Mfg Q3/96, and above
NSI CORPORATION 11

Date Revision
6/28/96Manual update for external temp cal as per rel 1.41
DO NOT INCLUDE THIS PAGE WITH
THE COPIES
INSTALLATION AND OPERATION GUIDE DO NOT INCLUDE THIS PAGE WITH THE COPIES
Software Revision 1.41, Version C UL, Mfg Q3/96, and above
12 NSI CORPORATION