Smithco 76-000-D Quick start guide

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service
Sweep Star 60
Gas and Diesel
76-000-D and 77-100-C
SN: 2242
October 2010

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction..........................................1-10
Introduction...................................................................................1-3
SafePractices.............................................................................2
Specifications ..............................................................................3
OptionalEquipment .....................................................................3
Service ..........................................................................................4-9
Maintenance.............................................................................4-6
ServiceChart ...............................................................................7
EndUser’sServiceChart.............................................................8
Adjustments ................................................................................9
Storage ........................................................................................9
Diagrams ................................................................................... 10-15
DieselWiringDiagram .......................................................... 10-11
GasWiringDiagram ............................................................. 12-13
HydraulicDiagram ................................................................ 14-15
Parts .......................................................................................... 16-67
BodyandFrame................................................................... 16-17
RollOverProtection(ROPS)................................................. 18-19
Steering ................................................................................ 20-21
FrontFork ............................................................................ 22-23
GasolineLinkage.................................................................. 24-25
DieselLinkage...................................................................... 26-27
GasConsole ........................................................................ 28-29
DieselConsole ..................................................................... 30-31
Gas Tank and Oil Tank ......................................................... 32-33
Fuel Tank and Oil Tank ......................................................... 34-35
Oil Filter ............................................................................... 36-37
HydraulicLiftCylinder........................................................... 36-37
ReelLiftCylinder .................................................................. 38-39
TailgateCylinder ................................................................... 38-39
VanguardGasEngineandExhaust ...................................... 40-41
KubotaDieselEngineandExhaust ...................................... 42-45
ElectricClutchDrivenBeltDrive............................................ 46-47
Finger/BrushReel................................................................. 48-49
RearAxle.............................................................................. 50-53
Hopper.................................................................................. 54-57
Tailgate................................................................................. 58-59
77-239EatonHydrostaticPump(Diesel) .............................. 60-61
76-398EatonHydrostaticPump(Gas) ................................. 62-63
76-197EatonGearPump ..................................................... 64-65
76-238RearWheelMotor ..................................................... 66-67
76-0233-Bank HydraulicValve ............................................. 68-69
Accessories ............................................................................... 70-71
76-271 Dust/Dirt Filtration Pack........................................... 70-71
Reference.................................................................................. 72-74
Decal List .................................................................................. 73
QuickReference Replacement Parts .........................................74

1
Introduction
Informationneededwhenordering replacementparts:
1. ModelNumber of machine.
2. SerialNumber of machine.
3. Nameand Part Number of part.
4. Quantity of parts.
INTRODUCTION
Thankyou for purchasing a product.
Readthis manual and all other manuals pertainingto the Sweep Star 60 carefully as they havesafety, operating,
assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keepmanuals in a safe place after operator and maintenance personnel havereadthem.Rightand left sides are
fromthe operator’s seat, facingforward.
All machineshave a Serial Number andModelNumber.Both numbers are needed when ordering
parts. The serial number plate on the Sweep Star 60 is located on the left front main frame, in front of the engine.
Referto engine manualforplacement of engine serialnumber.
For easy access record your Serial and Model numbers here.

2
Introduction
SAFEPRACTICES
.It is your responsibility to read this manual and all publications associated with this machine (engine, accessories
and attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions.
Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate
the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands
and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground ob-
stacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protec-
tive devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is not ad-
justed correctly. Shut engine off and readjust so the machine does not move when in neutral position.
13. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause
serious injury.
14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not operate on a slope greater than 10°. Pay carefuk attention to the inclinometer on you machine.
C. Do not stop or start suddenly on sloped surfaces.
D. Reduce speed on slopes and in all turns. Use caution when changing directions on all surfaces.
E. Do not change directions of travel on any slope.
F. Do not operate debris hopper lift or tailgate while on slopes.
G. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position for any reason:
A. Disengage all drives.
B. Lower all attachments to the ground.
C. Set park brake.
D. Shut engine off and remove the ignition key.
16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or
service the machine.
17. Keep the area of operation clear of all bystanders.
18. Never carry passengers.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
21. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve
any pressure before removing the cap completely.
These machines are intended for operation by well trained persons performing professional maintenance on golf
courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the
suitability for any task is expressed or implied.

3
Introduction
SPECIFICATIONS FORSWEEPSTAR60GAS&DIESEL
WEIGHTSANDDIMENSIONS
Length 129"(328 cm)
Width 74.5"(179 cm)
HeightwithHopperDown 82" (208 cm)
Heightwith HopperUp 127"(323 cm)
Wheel Base 68.5" (174 cm)
Weight 2200 lbs (998 kg)
ROLLOVERPROTECTIONBAR Standardon all Machines
SOUNDLEVEL GASENGINE DIESEL ENGINE
At earlevel 92 dB 98 dB
At 3 ft (0.914 m) 86 dB 96 dB
At 30 ft (9.14 m) 64 dB 74 dB
ENGINE GAS DIESEL
Make Briggs & Stratton Kubota
Model# 543477 D 722 EB3
Type/Spec#
Horsepower 31 Hp (23 kw) 19Hp (14kw)
Fuel Unleaded87Octane No. 2 Diesel
GasolineMinimum
CoolingSystem Air Cooled LiquidCooled
LubricationSystem Full Pressure FullPressure
Alternator 24Amp 40Amp
Tire&Wheels Front: One 18 x 9.50 x 8 Multi-rib (20 psi; 1.4 bar)
Front tire and wheel fluid filled to 50 lbs. total. 28 pints of windshield washer
fluidorequivalent.
Rear: Two 24 x 13.00 x 12 Super Soft (18 psi; 1.3 bar)
Castor: 9 x 3.5 - 4 (20 psi; 1.4 bar)
SPEED
ForwardSpeed 0 to 12 m.p.h. (0-19 kph)
ReverseSpeed 0 to 4 m.p.h. (0-6 kph)
BATTERY Automotivetype 45 -12volt
BCIGroup Size 45
ColdCrankingAmps 480minimum
GroundTerminalPolarity Negative(-)
MaximumLength 9" (23 cm)
Maximum Width 5.38" (14 cm)
MaximumHeight 9" (23 cm)
FLUIDCAPACITY
CrankcaseOil See Engine Manual SeeEngine Manual
Fuel 6 gallon(22,7 liters) 5 gallon (19 liters)
HydraulicFluid 5 gallon (19 liters) 5 gallon (19 liters)
Cooling Kubotaapproximately 1 gallon
(3.8 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
77-328 60" Brush Kit
76-329 60" Finger Reel Kit
76-271 Filtration Pack
77-218 TripleCastor Wheel Kit

4
Service
MAINTENANCE
LUBRICATION
UseNo. 2 General Purpose Lithium Base Grease and lubricate every 100hours.TheSweepStar60 has eleven
greasefittings.
A. One on the outside of each tower.
B. Oneon hydrostaticforward and reverserelay.
C. One on the center of park brake relay on rear axle.
D. Oneon hydrostatic pedal under thefloorboard.
E. One on each castor wheel mount bracket.
F. Oneonrearskidpivot.
G. Oneon eachpillowblockbearingonend of finger reel.
H. One on rod end of the tailgate cylinder.
Every500 hours of operation, separate the hydrostaticpump
fromthe engine. Clean the splined areas and lightly grease
themale portion of the pump spline. Use either Dow Corn-
ing®G-N MetalAssembly Paste or #77 Assembly Paste
(Kohler# 25 357 12-s).
As you remount the pump to the engine, be certain the mating
surfaceareclean and free of any foreign material and that the pumpis correctly aligned.
HYDRAULICOIL
1. Use SAE 10W-40API Service SJ or higher motor oil.
2. Forproper warranty, change oil every 500 hoursorannually,whicheverisfirstand change the filter after
thefirst20 hours, then at 100 hours, then every 250 hours thereafter.
3. The oil level should be 2" to 21/2" from top of the tank when fluid is cold. Do not overfill.
4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.
5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.
Checkandservicemorefrequentlywhenoperating in extremely cold, hot or dusty conditions.
6. If natural color of fluid is now black or smells burnt, it is possible that an overheating problem exists.
7. If fluid becomes milky, water contamination may be a problem.
8. Ifeither of the above conditions happen, change oil and filter immediately after fluid is cool and find cause.
Take fluid level readings when system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30WAPI Service SJ or
higherwhen hot (above 90°F(33°C))and SAE 10WAPIService SJ or higherwhencold (below 32°F (0°C))
ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as to
which type you put in.

5
Service
MAINTENANCE (CONTINUED)
TIREPRESSURE
Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex-
plode. Front tires and castor wheel should be 20 psi (1.4 bar), rear tires should be 18 psi (1.3 bar) maximum.
Improperinflation will reduce tirelifeconsiderably.
ENGINEOIL
Change and add oil according to charts below. Do not overfill. Use a high quality detergent oil. For Briggs engine
use oil classified “For Service SJ or higher” SAE 30 oil. For Kubota Diesel engine use oil classified “For Service
CC, CD or CE”API oil. Use no special additives with recommended oils. Do not mix oil with gasoline.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inad-
equatelubrication.
Theuse of non-synthetic multi-viscosity oils in temperatures above 40°F (4° C) will result in higher than normal
oilconsumption. Check oil level more frequently when usinga multi-viscosity oil.
SAEViscosityGrades
Starting Temperature Range Anticipated Before Next Oil Change
TOWING
When it is necessary to move the Sweep Star 60 without engine running, the bypass valve built into hydrostatic
pumpmust be “open” by turning it counterclockwise. The valve is locatedonbottomleftofpump.An “open” valve
allowsfluid to pass through the wheels freely.When normal, driven,operationisdesired,valve should be closed
byturningit clockwise. Failure to “close” the valve with engine running means no powerto wheels.
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any
ignited object to come near the battery. When charging or working near battery, always shield your eyes and
alwaysprovideproper ventilation.
Batterycable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging
rate.If electrolyte startsboiling over, decrease charging.
Alwaysremovegrounded(-)batteryclampfirstand replace it last.Avoidhazards by:
1. Fillingbatteries in well-ventilated areas.
2. Weareye protection andrubbergloves.
3. Avoidbreathing fumes when electrolyteisadded.
4. Avoidspilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is
splashed on any part of your body, flush all contact areas immediately with liberal amounts
of water. Get medical attention immediately.
FILTERPACK
Filter pack may be cleaned by shaking or spraying off with low pressure water. Filter will disintegrate if high
pressure is used on it.
BriggsGasEngine KubotaDieselEngine

6
Service
MAINTENANCE (CONTINUED)
WHEELMOUNTINGPROCEDURE
REARWHEELS
1. Setpark brake.Turnmachineoffand removekey.
2. Block one of the other wheels.
3. Loosennuts slightly on wheel to be removed.
4. Jackup machine being careful not to damage underside of machine.
5. Removenuts, removewheel.
5. Place new wheel on hub lining up bolt holes.
6. Torque nutsto64-74ft/lb(87-100Nm)usinga cross pattern.Torqueagainafterfirst10hoursandevery
200hoursthereafter.
7. Lowermachine to ground and remove blocks and jack.
FRONTWHEEL
1. Setpark brake.Turnmachineoffand removekey.
2. Block one of the other wheels.
3. Removecotter pins from each end of the axle.
4. Remove axle nuts, machine bushings and axle locks.
5. Jackup front of machine being careful not to damage underside of machine.
6. Wheel and axle will come out of slots in the u-bracket, pull wheel forward.
7. Place new wheel on hub lining up bolt holes.
8. Torque nutsto64-74ft/lb(87-100Nm)usinga cross pattern.Torqueagainafterfirst10hoursandevery
200hoursthereafter.
9. Lowermachine to ground and remove blocks and jack.
JUMPSTARTING
Use of booster battery and jumper cables. Particular care should be used when connecting a
booster battery. Use proper polarity in order to prevent sparks.
Tojumpstart (negativegroundedbattery):
1. Shield eyes.
2. Connectends of one cable to positive (+) termi-
nals of each battery, first (A) then (B).
3. Connectone end of other cabletonegative (-)
terminalof "good" battery (C).
4. Connectother end ofcable (D) to engine block on
unitbeing started (NOT to negative(-)terminal of
battery)
Topreventdamage to other electrical componentson
unit being started, make certain that engine is at idle
speedbefore disconnecting jumper cables.
SWEEPING
Whilesweeping close tailgate frequently to ensure tailgate does not creep open.

7
Service
SERVICECHART
Before servicing or making adjustments to the machine, stop engine, set park break, block
wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine
manual before maintenance.
Thesuggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manualbut
asa supplement.Youmust adhere to the guidelines establishedby the manufacturer for warranty coverage. In
adverseconditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Service Interval Maintenance Procedure
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change the engine oil and filter.
After the first 20 operating hours Replace hydraulic filter
Check the engine oil.
Check the hydraulic fluid level.
Check the tire pressure.
Check condition of hydraulic hoses and fittings.
Inspect and clean the machine.
Inspect cooling system.
Check the battery fluid level and cable connections.
Change oil when operating under heavy load or high
ambient temperatures.
Change the engine oil and filter.
Change hydraulic filter
Check engine for leaks or loose parts.
Check air cleaner.
Check tire pressure (5 psi (.035 bar)).
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Grease Machine.
Check belt tension (where needed)
Every 200 Hours Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Change oil filter
Change hydraulic filter
Clean battery terminals
Every 400 hours Check spark plugs
Lubricate machine
Visual inspection of machine and hydraulic hoses
Change oil.
Torque lug nuts.
Check battery terminals and electrolyte level.
Change all filters.
Every 250 hours
Every 500 hours or yearly
Every 100 hours
After the first 5 operating hours
Before each use daily
Every 25 hours

8
Service
ENDUSERSERVICECHART
Duplicate this page for routine use.
Mon Tues. Wed. Thurs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Check the condition of the air filter
Clean the engine cooling fins.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and fittings for damage
Check for fluid leaks.
Check the tire pressure (5 psi)
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil filter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Item
For the week of:
Maintence Check Item
Areas of Concern
Inspection Performed by: Date Information

9
Service
ADJUSTMENTS
PARKBRAKEADJUSTMENT
By turning knob on end of park brake lever you can tighten or loosen brake a
small amount. To tighten turn the knob clockwise. To loosen turn counter clock-
wise. If this is not enough turn clevis on brake cable to adjust length of cable.
STEERINGCHAINADJUSTMENT
Steering Sprockets(A) should be level witheach other. Checkwith straight edge.
Make any adjustments. Slide Idler Pulley (B) so that it is snug onto the chain.
Tighten all nuts and bolts in place.
WHEEL'CREEP'ADJUSTMENT
‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but
dueto inadequate alignment, wheels still move. Do the followingproceduresto
stop this motion.
1. Liftup andsupport the unit sorear wheels are offthe ground andcan turn
freely.
2. On the side of hydrostatic transmission is the ShiftArm (C) . In the ‘V’
shaped notch of shift arm rests and Idler Pulley (D). This Pulley is mounted
onanIdlerArm (E).
3. Loosenbolt and nut holding Pulley to IdlerArm. Leave finger tight.
4. With engine running, slide the Pulley in IdlerArm slot until it centers on Shift
Arm on hydrostatic and wheel ‘creep’ stops.
5. Tighten all fasteners and test by using foot pedal linkage to see that the
‘creep’is removed.
6. Turnthe engine off andlowerthe machine.
STORAGE
Whenstoring, remove the key from the key switch to avoid unauthorized persons from operating machine.
1. Beforestoring clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Makeall repairs that are needed and remove any debris.
4. Remove the battery, adjust the electrolyte level and recharge it. Store the battery in a dry, dark place.
5. Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses a pilot light or any
device that can create a spark.
6. Enginesstored over 30 days need to be protected or drained of fuel topreventgumfromforming in a fuel
system or on essential carburetor parts. Check the engine manual and follow the instructions for the
storageof the engine.

10
Diagrams
DIESELWIRINGDIAGRAM
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White

11
Diagrams
DIESELWIRINGPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 22-073 Battery 1
48-166 BatteryHolddown 1
2 48-147 Black Battery Cable 1
3 48-157 RedBattery Cable 1
8892-46.5 Hose Wrap 1/4x 46.5 1
4 50-359 WarningIndicator Lights 3
5 77-209 HourMeter to Ground Wire 1
6 12-017 HourMeter 1
7 76-337 Electric Clutch 1
17-271 Pigtail 1
8 15-314 ToggleSwitch 1
15-472 Boot 1
9 77-226 Wire 17 to 19 Ignition Switch 1
10 17-068 Key Switch 1
17-079 Key Set 1
11 77-223 Glow LampTimer 1
12 50-359 GlowPlug Indicator Light 1
8875 BulletTerminal 1
8874 LineConnector 1
8963 HeatShrink 2
13* 77-208-05 Air Pack Switch (part of engine) 1
14 77-208-01 Temperature Sender (part of engine) 1
15 77-207 Buzzer 1
16 77-261 40AmpCircuitBreaker 1
8977 CircuitBreaker Boot 1
17 Oil Sender (part of engine) 1
18* 77-234 ThermostatWire Harness 1
19* 77-233 BoschPower Relay 1
20 77-201 Electric Fan 1
8844-9 Light Blue Wire 1
8849-14 Bl;ack Wire 1
8900-14 FlexLoom 1
8854 Forkterminal 1
8860 ButtConnector 2
8933 Ringterminal 1
21 48-144 CircuitBreakerWire 1
22 14-292 Seat Switch 1
77-262 Wire Harness (contains all wires except # 5 & 15 ) 1
* 77-235 ThermostatKit
22-065 AuxillaryGround 1

12
Diagrams
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White
GASWIRINGDIAGRAM

13
Diagrams
GASWIRINGPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 76-397 Voltmeter 1
2* 76-269 PowerWire to Hour Meter 1
3 12-017 HourMeter 1
4* 76-209 GroundWireforHour Meter 1
5* 76-260 GroundWire for IgnitionSwitch 1
6 77-261 Circuit Breaker 40AMP 1
8977 CircuitBreaker Boot 1
7 13-488 KeySwitch with Hardware 1
8 50-359 WarningIndicator Light 1
9 Oil Sender (Part of Engine)
10 Ignition Module(Part of Engine)
11 FuelShut-Off Solenoid(Part ofEngine)
12 Rectifier ( Part of Engine)
13 Starter (Part of Engine)
14 22-073 Battery 1
48-166 BatteryHolddown 1
15 48-147 Black Battery Cable 1
16 48-157 RedBattery Cable 1
8892-46.5 Hose Wrap 1/4x 46.5 1
17 Wire With Fuse (Part of Engine)
FuseAGC 30
18 76-412 Electric Clutch 1
19 15-314 ToggleSwitch 1
15-472 Switch Boot 1
20 14-292 Seat Switch 1
21 48-144 CircuitBreakerWire 1
* 76-394 Wire Harness (Includes items+ with *) 1

14
Diagrams
HYDRAULICDIAGRAM
76-023 HydraulicValve
ReliefValve set at 2000psi(137.93 bar)
76-398 HydrostaticPump
Displacement Variable to 1.44 in3/R (23.6 cm3/R)
22.44gpm (84.94 lpm) at 3600 rpm
MaxOperating Speed 3600 rpm
RatedPressure 3000 psi(206.8bar)
MaxPressure 5000 psi (344.7 bar)
Max Inlet Vacuum 6 in Hg (.203bar)
MaxInletTemperature 225°F(107°C)
MaxAllowable CasePressure 25 psi(1.72 bar)
76-197 GearPump
Displacement .40 in3/R (6.6 cm3/R) 6.23 gpm (25.39 lpm)

15
Diagrams
HYDRAULICDIAGRAMPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1 76-242 Hydraulic Cylinder 2
2 76-115 Hydraulic Hose 1
3 76-114 Hydraulic Hose 1
4 76-238 Wheel Motor 2
5 34-057 Tee 2
6 76-208 Hydraulic Hose 4
7 8832-18.5 Suction Hose (gas) 1
8832-24 Suction Hose (diesel) 1
18-040 Hose Clamp 2
8 76-209 Hydraulic Hose 2
8895-48 1" Hose Wrap 2
9 76-398 Hydrostatic Pump (Gas) 1
77-239 Hydrostatic Pump (Diesel)
10 76-207 Hydraulic Hose 1
8892-21 1/4" Hose Wrap 1
11 76-197 Gear Pump 1
12 76-104 Hydraulic Hose 1
8892-29 1/4" Hose Wrap 1
13 23-006 Oil Filter 1
23-031 Filter Element (Replacement Only) 1
14 18-410 Connector 1
15 8917-38 Suction Hose 5/8ID 1
18-040 Hose Clamp 2
16 60-473 Oil Tank 1
17 76-202 Hydraulic Hose 2
18 76-204 Hydraulic Hose 1
8892-26 1/4" Hose Wrap 1
19 76-023 Hydraulic Valve 1
20 76-205 Hydraulic Hose 1
8892-31 1/4" Hose Wrap 1
21 76-206 Hydraulic Hose 1
8892-27 1/4" Hose Wrap 1
22 76-478 Hydraulic Cylinder 1
23 18-173 Tee 3/8 Junction Union 2
24 76-117 Hydraulic Hose 1
25 77-263 Hydraulic Cylinder 1
26 76-203 Hydraulic Hose 1
8892-26 1/4" Hose Wrap 1
27 76-116 Hydraulic Hose 1
28 8832-17.5 Suction Hose (gas) 1
8832-17 Suction Hose (diesel) 1
18-040 Hose Clamp 2
29 23-172 Cooler 1
76-458 Cooler Mount Kit 1
30 76-459 Hydraulic Hose 75" 1
8892-44 Hose Wrap 1
31 76-460 Hydraulic Hose 63" 1
8892-44 Hose Wrap 1
32 18-190 Tee 1
8892 1/4" Hose Wrap

16
Parts
BODYANDFRAMEDRAWING
When Filtration System is to be installed, Ref. 9 Hopper Screen Cover is to be removed.
WhenFilters are used, 76-262TailgateScreenisreplacedby 76-249TailgateFilter Screen. 76-261 Hopper
Screenis replaced by 76-248 Hopper Filter Screen.

17
Parts
BODYANDFRAMEPARTSLIST
REF# PART# DESCRIPTION QUANTITY
1§ 60-130 Tire and Wheel 1
60-130-01 Tire 18 x 9.50 - 8 1
60-130-02 Wheel 1
8839 Windshield Washer Fluid or Equivalent 28 pints
2 76-264 Nose Cone 1
76-354 21/2# ABC Dry Chemical Fire Extinguisher 1
NS 76-372 Inclinometer 1
NS 76-373 Inclinometer Bracket 1
3 13-718 Steering Wheel 1
4 76-265 Gas Console 1
77-193 Diesel Console 1
76-219 Console Support 1
5 76-151 Washer 2
6 75-561 Right Tower 1
7 76-211 Arm Pivot Tube 1
8 75-570 Cross Bar 1
9 76-359 Hopper Screen Cover 1
HB-516-18-075 Bolt 5/16 -18 x 3/46
HNTL-516-18 Lock Nut 5/16 - 18 6
10* 76-249 Tailgate Filter Screen 1
76-247 Tailgate Filter Pack 1
11 75-564 Tailgate Hinge 2
12 76-413 Right Tailgate Dump Arm 1
13* 76-248 Hopper Filter Screen 1
76-246 Hopper Filter Pack 1
14 16-225 Tire and Wheel 2
16-225-01 Tire 24 x 13 -12NHS 2
16-225-02 Wheel 2
15 75-629 Left Tower 1
16 76-235 Grass Chute Frame 1
8947-60 Trim Seal 2
8842-14 Foam Tape 2
17 76-341 Side Belt Guard 1
13-388 Spacer 2
18 76-446 Briggs & Stratton 31hp Gas Engine 1
77-208 D-722 Diesel Kubota Engine 1
19 76-290 Main Frame 1
20 76-435 Gas Engine Cover 1
77-250 Diesel Engine Cover 1
21 14-270 Seat 1
22 76-289 Seat Assembly 1
23 77-180 Belt Guard (diesel only) 1
24 HB-38-16-300 Bolt 3/8-16 x 3 6
HW-38 Washer 3/86
HNTL-38-16 Lock Nut 3/8- 16 6
25 48-160 Right Step 1
8803-10 Black Trim 10" 1
26 HRS-18-050 Rivet 1/8x1/24
HW-6 Washer #6 4
27 48-164 Magnet 2
28 48-165 Magnet Bracket 2
29 48-159 Battery Box Cover 2
30 76-457 Front Cover 1
31 48-161 Left Step 1
33 76-362 Tilt Steering 1
§ Front tire and wheel fluid filled to 50 lbs. total.
* Optional 76-271 Filtration System (includes Ref. 10 and 13) 1
NS 75-703 Tower Washers 2 Per Side

18
Parts
ROLL-OVERPROTECTIONDRAWING