Smithco SweepStar 60 User manual
December 2019
35HP SweepStar 60
76-750-A
SN: 60Q1040
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Parts & Service
Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction ...................................................................................1-3
Safe Practices ............................................................................. 2
.............................................................................. 3
..................................................................... 3
Service ...........................................................................................4-9
.............................................................................4-6
Service Chart ...........................................................................7-8
................................................................................. 9
........................................................................................ 9
Diagrams....................................................................................10-13
..................................................................... 10-11
................................................................12-13
Parts ...........................................................................................14-50
................................................................................. 14
....................................................................... 15
.............................................................................16-17
Seat ......................................................................................18-19
...............................................................20-21
..........................................................................22-23
............................................................24-25
.........................................................26-27
.................................................................................28-29
............................................................30-31
......................................................................32-33
.............................................................................34-35
................................................................36-37
.................................................................. 38
....................................................................... 39
.................................................................................40-43
...................................................................................... 44
........................................................................ 45
...........................................46-47
..............................................48-49
.................................................................... 50
Accessories...............................................................................52-54
...........................................52-53
....................................................... 54
Reference...................................................................................55-56
................................................................................... 55
........................................ 56
1
Introduction
INTRODUCTION
Smithco
-
Smithco
SMITHCO CUSTOMER SERVICE 1-800-891-9435
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov
2
Introduction
SAFE PRACTICES
-
-
These machines are intended for operation by well trained persons performing professional maintenance on golf
courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the
suitability for any task is expressed or implied.
3
Introduction
SPECIFICATIONS FOR SWEEP STAR 60
WEIGHTS AND DIMENSIONS
ROLL OVER PROTECTION BAR WITH SEAT BELTS
SOUND LEVEL
ENGINE
Tire & Wheels
SPEED
BATTERY
FLUID CAPACITY
OPTIONAL EQUIPMENT
Service
4
MAINTENANCE
LUBRICATION
-
®
ELECTRICAL CONNECTIONS
AIR CLEANER ON ENGINE
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to
deteriorate. Do not use pressurized air to clean cartridge. Pressurized air can
damage cartridge.
Service
5
MAINTENANCE (CONTINUED)
ENGINE OIL
-
SAE Viscosity Grades
Starting Temperature Range Anticipated Before Next Oil Change
HYDRAULIC OIL
12
TOWING
-
TIRE PRESSURE
Service
6
MAINTENANCE (CONTINUED)
WHEEL MOUNTING PROCEDURE
BATTERY
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas imme-
diately with liberal amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used
when connecting a booster battery. Use proper polarity in order to prevent
sparks.
JUMP STARTING
-
-
Service
7
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
-
Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and ttings.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Every 100 hours Clean or change air lter.1&2
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Service exhaust system.
Check belt tension .
Every 250 hours Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydraulic oil lter.
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Replace air lter2
Replace fuel lter
Clean air cooling system.1
Check safety lter in remote air cleaner.
1 In dusty conditions or when airborne debris is present, clean more oen.
2 Every third air lter change, replace the inner safety lter.
Service
8
END USER SERVICE CHART
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information
Service
9
ADJUSTMENTS
SWEEPING
FILTER PACK
PARK BRAKE ADJUSTMENT
WHEEL 'CREEP' ADJUSTMENT
-
STORAGE
10
Diagrams
Color Code Chart
Bl Blue
Br Brown
Y Yellow
G Green
O Orange
R Red
B Black
GY Gray
W White
WIRING DIAGRAM
11
Diagrams
WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
15 Starter
12
Diagrams
HYDRAULIC DIAGRAM
13
Diagrams
HYDRAULIC DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
2
17 8832-41 34
24 18-173 Tee
38
2
32 34-057 Tee 2
1
1
14
Parts
NOSE CONE DRAWING
REF# PART# DESCRIPTION QUANTITY
38- 16 4
516
516 - 18 2
38142
382
14346
14 - 20 6
15
Parts
STEERING CYLINDER DRAWING
REF# PART# DESCRIPTION QUANTITY
58121
58- 14GA 2
58- 11GA 1
14
181
58341
58-18 1
16
Parts
FRONT AXLE DRAWING
17
Parts
FRONT AXLE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
18 - 1124
58123
58
58- 11 3
14
58- 18 3
2
12- 20 10
916146
916 - 18 6
12 - 13 8
18
22 18-168 38
58341
18
Parts
SEAT DRAWING
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