Smithco SweepStar 60 Quick start guide

February 2021
SweepStar 60
Gas and Diesel
76-000-D and 77-100-C
SN: 2614
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction ...................................................................................1-3
Safe Practices ............................................................................. 2
Specications .............................................................................. 3
Optional Equipment ..................................................................... 3
Service ......................................................................................... 4-11
Maintenance .............................................................................4-6
Service Chart ...........................................................................7-8
End User’s Service Chart .......................................................9-10
Adjustments............................................................................... 11
Storage ...................................................................................... 11
Diagrams....................................................................................12-17
Diesel Wiring Diagram..........................................................12-13
Gas Wiring Diagram .............................................................14-15
Hydraulic Diagram ................................................................16-17
Parts .........................................................................................18-107
Body and Frame ..................................................................18-19
Roll Over Protection (ROPS)................................................20-21
Steering ................................................................................22-23
Front Fork ............................................................................24-25
Gasoline Linkage .................................................................26-27
Diesel Linkage ......................................................................28-29
Gas Console ........................................................................30-31
Diesel Console ....................................................................32-33
Gas Tank and Oil Tank..........................................................34-35
Fuel Tank and Oil Tank ........................................................36-37
Oil Filter ...............................................................................38-39
Hydraulic Lift Cylinder ..........................................................38-39
Reel Lift Cylinder ..................................................................40-41
Tailgate Cylinder ...................................................................40-41
Vanguard Gas Engine and Exhaust .....................................42-43
Kubota Diesel Engine and Exhaust .....................................44-47
Electric Clutch Driven Belt Drive...........................................48-49
Finger/Brush Reel ................................................................50-51
Rear Axle .............................................................................52-55
Hopper .................................................................................56-59
Tailgate .................................................................................60-61
77-266 Eaton Hydrostatic Pump (Diesel) .............................62-63
76-638 Eaton Hydrostatic Pump (Gas).................................64-65
Hydrostatic Pump Repair Instructions ..................................66-76
76-197 Gear Pump .................................................................... 77
Gear Pump Repair Instructions ............................................78-83
76-238 Rear Wheel Motor ........................................................ 84
Wheel Motor Repair INstructions........................................85-106
76-023 3-Bank Hydraulic Valve ............................................... 107
Accessories........................................................................... 108-110
76-271 Dust/Dirt Filtration Pack .............................................108-109
76-488 French Brush Reel ..................................................... 110
Reference............................................................................... 111-112
Decal List..................................................................................111
Quick Reference Replacement Parts ...................................... 112
Warranty ........................................................................................

1
Introduction
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Sweep Star 60 carefully as they contain safety, op-
erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides
are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Sweep Star 60 is located on the left front main frame, in front of the
engine. Refer to engine manual for placement of engine serial number.
For product and accessory information, help nding a dealer, or to register your product please contact us at
www. Smithco.com.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
For easy access record your Serial and Model numbers here.
SMITHCO CUSTOMER SERVICE 1-800-891-9435
 
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov

2
Introduction
SAFE PRACTICES
. It is your responsibility to read this manual and all publications associated with this machine (engine, accessories and
attachments).
2. Never allow anyone to operate or service the machine or its attachments without proper training and instructions.
Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate
the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears, hands and
feet. Operate the machine only in daylight or in good articial light.
5. Inspect the area where the equipment will be used. Beware of overhead obstructions and underground obstacles.
Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other protective
devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without proper ventila-
tion.
9. Fuel is highly ammable, handle with care.
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is not adjusted
correctly. Shut engine o󰀨 and readjust so the machine does not move when in neutral position.
13. Never use your hands to search for oil leaks. Hydraulic uid under pressure can penetrate the skin and cause seri-
ous injury.
14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not operate on a slope greater than 10°. Pay careful attention to the inclinometer on you machine.
C. Do not stop or start suddenly on sloped surfaces.
D. Reduce speed on slopes and in all turns. Use caution when changing directions on all surfaces.
E. Do not change directions of travel on any slope.
F. Do not operate debris hopper lift or tailgate while on slopes.
G. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position for any reason:
A. Disengage all drives.
B. Lower all attachments to the ground.
C. Set park brake.
D. Shut engine o󰀨 and remove the ignition key.
16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or
service the machine.
17. Keep the area of operation clear of all bystanders.
18. Never carry passengers.
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.
21. Do not remove the radiator cap when the engine is hot. When cooled, loosen cap slightly to the stop to relieve any
pressure before removing the cap completely.
These machines are intended for operation by well trained persons performing professional maintenance on golf
courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the
suitability for any task is expressed or implied.

3
Introduction
SPECIFICATIONS FOR SWEEP STAR 60 GAS & DIESEL
WEIGHTS AND DIMENSIONS
Length 129" (328 cm)
Width 74.5" (179 cm)
Height with Hopper Down 82" (208 cm)
Height with Hopper Up 127" (323 cm)
Wheel Base 68.5" (174 cm)
Weight 2200 lbs (998 kg)
ROLL OVER PROTECTION BAR
Standard on all Machines
SOUND LEVEL GAS ENGINE DIESEL ENGINE
At ear level 92 dB 98 dB
At 3 ft (0.914 m) 86 dB 96 dB
At 30 ft (9.14 m) 64 dB 74 dB
ENGINE GAS DIESEL
Make Briggs & Stratton Kubota
Model# 603477 D 722 B1
Type / Spec# 0171-J1
Horsepower 35 Hp (26 kw) 19Hp (14 kw)
Fuel Unleaded 87 Octane No. 2 Diesel
Gasoline Minimum
Cooling System Air Cooled Liquid Cooled
Lubrication System Full Pressure Full Pressure
Alternator 24 Amp 40 Amp
Tire & Wheels Front: One 18 x 9.50 x 8 Multi-rib (20 psi; 1.4 bar)
Front tire and wheel uid lled to 50 lbs. total. 28 pints of windshield washer
uid or equivalent.
Rear: Two 24 x 13.00 x 12 Super Soft (18 psi; 1.3 bar)
Castor: 9 x 3.5 - 4 (20 psi; 1.4 bar)
SPEED
Forward Speed 0 to 12 m.p.h. (0-19 kph)
Reverse Speed 0 to 4 m.p.h. (0-6 kph)
BATTERY Automotive type 45 -12 volt
BCI Group Size 45
Cold Cranking Amps 480 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 9" (23 cm)
Maximum Width 5.38" (14 cm)
Maximum Height 9" (23 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual See Engine Manual
Fuel 6 gallon (22,7 liters) 5 gallon (19 liters)
Hydraulic Fluid 5 gallon (19 liters) 5 gallon (19 liters)
Cooling Kubota approximately 1 gallon
(3.8 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil
OPTIONAL EQUIPMENT
77-328 60" Brush Kit
76-329 60" Finger Reel Kit
76-271 Filtration Pack
77-218 Triple Castor Wheel Kit

4
Service
MAINTENANCE
LUBRICATION
Use No. 2 General Purpose Lithium Base Grease and lubricate every 100 hours. The Sweep Star 60 has
eleven grease ttings.
A. One on the outside of each tower.
B. One on hydrostatic forward and reverse relay.
C. One on the center of park brake relay on rear axle.
D. One on hydrostatic pedal under the oorboard.
E. One on each castor wheel mount bracket.
F. One on rear skid pivot.
G. One on each pillow block bearing on end of nger reel.
H. One on rod end of the tailgate cylinder.
Every 500 hours of operation, separate the hydrostatic
pump from the engine. Clean the splined areas and lightly
grease the male portion of the pump spline. Use either
Dow Corning® G-N Metal Assembly Paste or #77 Assembly
Paste (Kohler # 25 357 12-s).
As you remount the pump to the engine, be certain the mat-
ing surface are clean and free of any foreign material and
that the pump is correctly aligned.
HYDRAULIC OIL
1. Use SAE 10W-40 API Service SJ or higher motor oil.
2. For proper warranty, change oil every 500 hours or annually, which ever is rst and change the lter
after the rst 50 hours, then every 250 hours thereafter.
3. The oil level should be 2" to 21/2" from top of the tank when uid is cold. Do not overll.
4. After changing oil and/or lter, run the machine for a few minutes. Check oil level and for leaks.
5. Always use caution when lling hydraulic oil tank or checking level to keep system free of contaminants.
Check and service more frequently when operating in extremely cold, hot or dusty conditions.
6. If natural color of uid is now black or smells burnt, it is possible that an overheating problem exists.
7. If uid becomes milky, water contamination may be a problem.
8. If either of the above conditions happen, change oil and lter immediately after uid is cool and nd
cause. Take uid level readings when system is cold.
9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SJ or
higher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F
(0°C)) ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. Mark tank ll area as to
which type you put in.
SWEEPING
While sweeping close tailgate frequently to ensure tailgate does not creep open. While operating the sweeper
head it is important to disengage the head before raising. If the sweeper head is raised while engaged, it can
cause the belt to slip o󰀨 the pulleys. This can result in belt failure and engine crankshaft failure.
DISENGAGE THE SWEEPER HEAD BEFORE RAISING.
FILTER PACK
Filter pack may be cleaned by shaking or spraying o󰀨 with low pressure water. Filter will disintegrate if high
pressure is used on it.

5
Service
MAINTENANCE (CONTINUED)
ENGINE OIL
Change and add oil according to charts below. Do not overll. Use a high quality detergent oil. For Briggs
engine use oil classied “For Service SJ or higher” SAE 30 oil. For Kubota Diesel engine use oil classied
“For Service CC, CD or CE” API oil. Use no special additives with recommended oils. Do not mix oil with gas-
oline. If the CF-4 or CG-4 lubrication oil is used with high-sulfur fuel, change the lubricating oil more often.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to
inadequate lubrication.
The use of non-synthetic multi-viscosity oils in temperatures above 80°F (27° C) will result in higher than nor-
mal oil consumption. Check oil level more frequently when using a multi-viscosity oil.
SAE Viscosity Grades
Starting Temperature Range Anticipated Before Next Oil Change
TOWING
When it is necessary to move the Sweep Star 60 without engine running, the bypass valve built into hydro-
static pump must be “open” by turning it counterclockwise. The valve is located on bottom left of pump. An
“open” valve allows uid to pass through the wheels freely. When normal, driven, operation is desired, valve
should be closed by turning it clockwise. Failure to “close” the valve with engine running means no power to
wheels.
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow ames, sparks or
any ignited object to come near the battery. When charging or working near battery, always shield your eyes
and always provide proper ventilation.
Battery cable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended
charging rate. If electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp rst and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas im-
mediately with liberal amounts of water. Get medical attention immediately.

6
Service
MAINTENANCE (CONTINUED)
WHEEL MOUNTING PROCEDURE
REAR WHEELS
1. Set park brake. Turn machine o󰀨 and remove key.
2. Block one of the other wheels.
3. Loosen nuts slightly on wheel to be removed.
4. Jack up machine being careful not to damage underside of machine.
5. Remove nuts, remove wheel.
5. Place new wheel on hub lining up bolt holes.
6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Torque again after rst 8 hours and every
200 hours thereafter.
7. Lower machine to ground and remove blocks and jack.
FRONT WHEEL
1. Set park brake. Turn machine o󰀨 and remove key.
2. Block one of the other wheels.
3. Remove cotter pins from each end of the axle.
4. Remove axle nuts, machine bushings and axle locks.
5. Jack up front of machine being careful not to damage underside of machine.
6. Wheel and axle will come out of slots in the u-bracket, pull wheel forward.
7. Place new wheel on hub lining up bolt holes.
8. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Torque again after rst 10 hours and every
200 hours thereafter.
9. Lower machine to ground and remove blocks and jack.
TIRE PRESSURE
Caution must be used when inating a low tire to recommended pressure. Over inating can cause tires to ex-
plode. Front tires and castor wheel should be 20 psi (1.4 bar), rear tires should be 18 psi (1.3 bar) maximum.
Improper ination will reduce tire life considerably.
JUMP STARTING
Use of booster battery and
jumper cables. Particular
care should be used when
connecting a booster battery. Use proper
polarity in order to prevent sparks.
To jump start (negative grounded battery):
1. Shield eyes.
2. Connect ends of one cable to positive (+) termi-
nals of each battery, rst (A) then (B).
3. Connect one end of other cable to negative (-) terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of
battery)
To prevent damage to other electrical components on unit being started, make certain that engine is at idle
speed before disconnecting jumper cables.

7
Service
SERVICE CHART GAS
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
The suggested maintenance checklist is not o󰀨ered as a replacement for the manufacturer’s engine manual
but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty cover-
age. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and ttings.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Every 100 hours Clean or change air lter.1&2
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Service exhaust system.
Check belt tension .
Every 250 hours Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydraulic oil lter.
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Replace air lter2
Replace fuel lter
Clean air cooling system.1
Check safety lter in remote air cleaner.
1 In dusty conditions or when airborne debris is present, clean more oen.
2 Every third air lter change, replace the inner safety lter.

8
Service
SERVICE CHART DIESEL
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
The suggested maintenance checklist is not o󰀨ered as a replacement for the manufacturer’s engine manual
but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty cover-
age. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check and clean Debris Filter Pack1
Check condition of hydraulic hoses and ttings.
Check for oil or water leaks.
Proper function of glow lamp timer.
Color of exhaust fumes.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Change Engine oil and lter.
Every 100 hours Clean or change air lter.1
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Check belt tension .
Every 200 hours Check radiator hoses and clamp bands.
Check idle speed.
Replace oil lter cartridge.
Change hydraulic oil lter.
Check air intake line
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Clean air cooling system.1
Change radiator coolant.

9
Service
END USER SERVICE CHART
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information

10
Service
END USER SERVICE CHART
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information

11
Service
ADJUSTMENTS
PARK BRAKE ADJUSTMENT
By turning knob on end of park brake lever you can tighten or loosen brake a
small amount. To tighten turn the knob clockwise. To loosen turn counter clock-
wise. If this is not enough turn clevis on brake cable to adjust length of cable.
STEERING CHAIN ADJUSTMENT
Steering Sprockets (A) should be level with each other. Check with straight
edge. Make any adjustments. Slide Idler Pulley (B) so that it is snug onto the
chain. Tighten all nuts and bolts in place.
WHEEL 'CREEP' ADJUSTMENT
‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but
due to inadequate alignment, wheels still move. Do the following procedures to
stop this motion.
1. Lift up and support the unit so rear wheels are o󰀨 the ground and can turn
freely.
2. On the side of hydrostatic transmission is the Shift Arm (C) . In the ‘V’
shaped notch of shift arm rests and Idler Pulley (D). This Pulley is mounted
on an Idler Arm (E).
3. Loosen bolt and nut holding Pulley to Idler Arm. Leave nger tight.
4. With engine running, slide the Pulley in Idler Arm slot until it centers on
Shift Arm on hydrostatic and wheel ‘creep’ stops.
5. Tighten all fasteners and test by using foot pedal linkage to see that the
‘creep’ is removed.
6. Turn the engine o󰀨 and lower the machine.
Do not lift reel head while engage. Disengage reel before lifting or lowering.
STORAGE
When storing, remove the key from the key switch to avoid unauthorized persons from operating machine.
1. Before storing clean machine thoroughly.
2. Check bolts and nuts, tighten as necessary.
3. Make all repairs that are needed and remove any debris.
4. Remove the battery, adjust the electrolyte level and recharge it. Store the battery in a dry, dark place.
5. Store in a clean and dry area, but NOT near a stove, furnace or water heater which uses a pilot light or
any device that can create a spark.
6. Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a
fuel system or on essential carburetor parts. Check the engine manual and follow the instructions for
the storage of the engine.

12
Diagrams
DIESEL WIRING DIAGRAM
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White

13
Diagrams
DIESEL WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 22-073 Battery 1
48-166 Battery Holddown 1
2 48-147 Black Battery Cable 1
3 48-157 Red Battery Cable 1
8892-46.5 Hose Wrap 1/4 x 46.5 1
4 50-359 Warning Indicator Lights 3
5 77-209 Hour Meter to Ground Wire 1
6 12-804 Hour Meter 1
7 76-337 Electric Clutch 1
17-271 Pigtail 1
8 15-314 Toggle Switch 1
15-472 Boot 1
9 77-226 Wire 17 to 19 Ignition Switch 1
10 17-068 Key Switch 1
17-079 Key Set 1
11 77-223 Glow Lamp Timer 1
12 50-359 Glow Plug Indicator Light 1
8875 Bullet Terminal 1
8874 Line Connector 1
8963 Heat Shrink 2
13* 77-208-05 Air Pack Switch (part of engine) 1
14 77-208-01 Temperature Sender (part of engine) 1
15 77-207 Buzzer 1
16 77-261 40 Amp Circuit Breaker 1
8977 Circuit Breaker Boot 1
17 Oil Sender (part of engine) 1
18* 77-234 Thermostat Wire Harness 1
19* 77-233 Bosch Power Relay 1
20 77-201 Electric Fan 1
8844-9 Light Blue Wire 1
8849-14 Black Wire 1
8900-14 Flex Loom 1
8854 Fork terminal 1
8860 Butt Connector 2
8933 Ring terminal 1
21 48-144 Circuit Breaker Wire 1
22 14-292 Seat Switch 1
23 9016 Weather Pack 1
9017 Weather Pack Terminal 2
9018 Seal 2
77-262 Wire Harness (contains all wires except # 5 & 15 ) 1
* 77-235 Thermostat Kit
22-065 Axillary Ground 1

14
Diagrams
Color Code Chart
Bl Blue
Br Brown
Y Yellow
Grn Green
O Orange
R Red
B Black
P Purple
W White
GAS WIRING DIAGRAM
Engine Harness
Yellow Start
Green Oil Light
Brown Ground
Red Rectier
Black Magneto
Gray Fuel Solenoid

15
Diagrams
GAS WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 13-488 Key Switch with Hardware 1
2 14-292 Seat Switch 1
3 77-261 Circuit Breaker 40 AMP 1
8977 Circuit Breaker Boot 1
4 48-144 Circuit Breaker Wire 1
5 76-636 Briggs & Stratton 35hp Gas Engine 1
6 48-157 Red Battery Cable 1
8892-46.5 Hose Wrap 1/4 x 46.5 1
7 22-073 Battery 1
8 48-147 Black Battery Cable 1
9 76-757 Fuel Pump with connectors 1
9027 Terminal Tap 1
10 76-472 Fuel Pump Wire Harness 1
11 30-042-06 Relay 1
12 15-314 Toggle Switch 1
15-472 Switch Boot 1
13 76-412 Electric Clutch 1
14 76-397 Voltmeter 1
15 12-804 Hour Meter 1
16 50-359 Warning Indicator Light 1
76-394 Wire Harness 1

16
Diagrams
HYDRAULIC DIAGRAM
76-023 Hydraulic Valve
Relief Valve set at 2000 psi (137.93 bar)
Hydrostatic Pump
Displacement Variable to 1.44 in3/R (23.6 cm3/R)
22.44 gpm (84.94 lpm) at 3600 rpm
Max Operating Speed 3600 rpm
Rated Pressure 3000 psi (206.8 bar)
Max Pressure 5000 psi (344.7 bar)
Max Inlet Vacuum 6 in Hg (.203 bar)
Max Inlet Temperature 225°F (107°C)
Max Allowable Case Pressure 25 psi (1.72 bar)
76-197 Gear Pump
Displacement .40 in3/R (6.6 cm3/R) 6.23 gpm (25.39 lpm)

17
Diagrams
HYDRAULIC DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 76-627 Hydraulic Cylinder 2
2 76-115 Hydraulic Hose 1
3 76-114 Hydraulic Hose 1
4 76-238 Wheel Motor 2
5 34-057 Tee 2
6 76-208 Hydraulic Hose 4
7 8832-18.5 Suction Hose (gas) 1
8832-24 Suction Hose (diesel) 1
18-040 Hose Clamp 2
8 76-209 Hydraulic Hose 2
8895-48 1" Hose Wrap 2
9 76-638 Hydrostatic Pump (Gas) 1
77-266 Hydrostatic Pump (Diesel)
10 76-207 Hydraulic Hose 1
8892-21 1/4" Hose Wrap 1
11 76-197 Gear Pump 1
12 76-104 Hydraulic Hose 1
8892-29 1/4" Hose Wrap 1
13 23-006 Oil Filter 1
23-031 Filter Element (Replacement Only) 1
14 18-190 Tee 1
15 8917-38 Suction Hose 5/8 ID 1
18-040 Hose Clamp 2
16 60-473 Oil Tank 1
17 76-202 Hydraulic Hose 2
18 76-204 Hydraulic Hose 1
8892-26 1/4" Hose Wrap 1
19 76-023 Hydraulic Valve 1
20 76-205 Hydraulic Hose 1
8892-31 1/4" Hose Wrap 1
21 76-206 Hydraulic Hose 1
8892-27 1/4" Hose Wrap 1
22 76-478 Hydraulic Cylinder 1
23 18-173 Tee
3/8 Junction Union 2
24 76-117 Hydraulic Hose 1
25 77-263 Hydraulic Cylinder 1
26 76-203 Hydraulic Hose 1
8892-26 1/4" Hose Wrap 1
27 76-116 Hydraulic Hose 1
28 8832-17.5 Suction Hose (gas) 1
8832-17 Suction Hose (diesel) 1
18-040 Hose Clamp 2
29 23-172 Cooler 1
76-458 Cooler Mount Kit 1
30 76-459 Hydraulic Hose, 75" 1
8892-44 Hose Wrap 1
31 76-460 Hydraulic Hose, 63" 1
8892-44 Hose Wrap 1
32 18-190 Tee 1
8892 1/4" Hose Wrap

18
Parts
BODY AND FRAME DRAWING
When Filtration System is to be installed, Ref. 9 Hopper Screen Cover is to be removed.
When Filters are used, 76-262 Tailgate Screen is replaced by 76-249 Tailgate Filter Screen. 76-261 Hopper
Screen is replaced by 76-248 Hopper Filter Screen.