Solar Stik 16-0503201 User manual

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
OPERATOR MANUAL FOR
THE 6KW INVERTER
P/N 16-0503201
Version 1.0
Updated:20231128
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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Contents
Important Product Safety Information and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Information Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Limitations on Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Fire Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Recommended Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electric Shock Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Environmental and Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The Inter-Connect System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATING PROCEDURES
Connecting 6kW Inverter to ESMs and VAC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE INSTRUCTIONS
Preventive Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SUPPORTING INFORMATION
Transporting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ABOUT SOLAR STIK, INC.
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section Page(s) Description Date
All Initial release 2023 Nov 20
Revision History

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
Important Product Safety Information and Instructions
This manual contains important safety instructions that must be followed during the installation and
operation of this product. Read all instructions and safety information contained in this manual.
While this product is designed for indoor/outdoor operation, the user interface (control panels) must
not be exposed to rain, snow, moisture, or liquids. Close and latch and/or lock the cases when the
equipment is unattended.
The equipment is eld serviceable to a limited degree. If repair is needed, contact Solar Stik, Inc.
or your eld service representative (FSR) for assistance in diagnosis and identication of the proper
repair and parts.
Exercise caution when handling or operating equipment. Live power may be present.
Safety Information Labels
Your safety and the safety of others is very important.
Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill you or
hurt you and others. All safety messages will follow the safety alert symbol and the word
“DANGER”, “WARNING”, or “CAUTION”. These words are dened as:
DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of
injury, and tell you what can happen if the instructions are not followed.
WARNING

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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Limitations on Liability
Since the use of this manual and the conditions or methods of operation, use, and maintenance of
this product are beyond the control of Solar Stik, this company does not assume responsibility and
expressly disclaims liability for loss, damage, or expense—whether direct, indirect, consequential, or
incidental—arising out of or anyway connected with such operation, use, or maintenance.
Due to continuous improvements and product updates, the images shown in this manual may not
exactly match the unit purchased.
This equipment CAN BE USED FOR CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL
EQUIPMENT or devices; however, without limiting the generality of the foregoing, Solar Stik makes
no representations or warranties regarding the use of the System in connection with life support
systems or other medical equipment devices.
Fire Hazard
Fire Types
Class A fire - Fires in ordinary combustibles such as wood, paper, cloth, trash, and plastics.
Class B fire - Fires in ammable liquids such as gasoline, petroleum, oil, and paint.
Class C fire - Fires involving energized electrical equipment such as motors, transformers, and
appliances. Remove the power source and the class C re becomes a class A or B re.
Recommended Fire Extinguisher
NSN 4210-00-288-7219 Fire Extinguisher, Carbon Dioxide, 10 lb
Carbon dioxide is a liqueed gas, which is highly effective ghting class B and C res. These
extinguishers are ideal for areas where contamination and/or cleanup are a concern, such as data
processing centers, labs, and telecommunication rooms.
WARNING
Only CO2(carbon dioxide) re extinguishers should
be used with Solar Stik equipment.
Using the Fire Extinguisher
When using the extinguisher on a re, remember PASS:
Pull the pin.
Aim the nozzle or hose at the base of the re from a safe distance.
Squeeze the operating lever to discharge the re extinguishing agent.
Sweep the nozzle or hose from side to side until the re is out. Move forward or around the re as
the re diminishes.
Watch the area for reignition until the cause has been xed.

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
Use Sweeping Motion
These additional cautionary steps will ensure
your safety:
• System components should not be operated in
standing water.
• Close and latch the component lids if it is
precipitating.
• System cables should not be routed through
standing water.
• Cable connections should remain dry.
• Unused ports on System components should
be covered when not in use to reduce the
possibility of water intrusion.
WARNING
Standing water around the electrical equipment and/or intrusion of water into the System
components can increase the risk of electrical shock.
WARNING
The [product] is NOT GFCI protected.
Electric Shock Hazard
HIGH VOLTAGE: System components, solar arrays, and generators may produce lethal line voltages.
Extreme care should be taken to protect against electrocution. Always work with another person in
case an emergency occurs. Disconnect power before performing maintenance. Wear safety glasses
whenever working on any part of a System that requires exposure to mechanical or direct electrical
contacts.

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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Environmental and Handling Precautions
All Solar Stik components are ruggedized, yet there are a few things the operator can do to prevent
failures and prolong the operational life of the product.
Water
• All Solar Stik equipment is designed for outdoor
operation, even during periods of inclement weather.
• If outdoor operation is necessary, the lids of all
components should be closed and latched whenever
possible.
• The user interfaces (inside Faceplates or panels) are
NOT waterproof. However, they can withstand light
exposure to moisture for short durations (dew, mist,
light rain).
• Do not operate equipment in or around standing water.
• Do not lay power distribution cords (extension cords)
in standing water.
Impact
• All Solar Stik equipment is ruggedized for punishing
conditions; however, as a general rule, hard impacts
should be avoided.
• Equipment should not be dropped onto hard surfaces
at a height greater than one foot when transporting or
during operation.
Dust
• All Solar Stik equipment is designed for operation in
climates where high levels of dust or other particulates
may exist.
• Air intake lters should be cleaned once per month, or
more frequently when conditions warrant.
• As a general rule, minimize exposure to high levels of
particulates by exercising common-sense placement.
Heat
• Heat and solar loading reduce efciency and life
expectancy. Shade products (except solar panels) to
prevent the negative effects of heat.

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
The Inter-Connect System
The Solar Stik System is comprised of three distinct types of technologies:
• Energy Storage
• Power Management
• Power Generation
All of the individual Solar Stik components that operate in these categories utilize a unique
connection architecture, know as the Inter-Connect Circuit.
The Inter-Connect Circuit is the skeletal backbone of the Solar Stik System’s DC power network, and
it uses a simple, polarized, locking connection that is common throughout the architecture. All Solar
Stik components, including Power Managers, Energy Storage, and Generation are compatible with
the Inter-Connect Circuit.
Using a common, polarized connector allows rapid “Plug & Play” scaling of components, adaptation
of capabilities within the architecture, technology-refreshment, and swapping of components when
conditions warrant.
Communicating Voltage
All Solar Stik components that operate on the Inter-Connect Circuit use one value to successfully
operate in concert – Battery Voltage.
The Inter-Connect Circuit communicates Battery Voltage to all of components on the network,
allowing them to independently coordinate their respective functions. Voltage is used to trigger
actions such as Automatic Generator Start/Stop (AGS) function, renewable power delegation, power
distribution timing, and more.
The Importance Of Proper Setup
While there is no “unsafe” way to make connections using a common polarized connector, proper
setup of the Inter-Connect Circuit is critical in order to properly communicate Voltage to all points in
the System, ensuring all of the components can operate in concert to provide seamless power.
Setup can also directly impact how power is metered in the network. Several Power Management
devices such as Power Hubs and PRO-Verters will meter current as it ows through the circuit,
providing critical real-time data for the operator that can be used to troubleshoot, verify system
performance, and make programming/architectural changes based on evolving conditions. Consult
the System Operator Manual for a connection schematic specic for a particular application.
Circuit Breaker Protections
The Inter-Connect network is protected from overloads and short circuits through a network of circuit
breakers strategically placed throughout the circuit. It ensures that the potential for a reverse polarity
connection within the circuit is minimized. If a problem occurs in a leg of the Inter-Connect Circuit,
the affected leg will disconnect from the primary network, leaving the other circuits functioning. If a
major failure occurs in the circuit, then the entire network will shut down.

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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Figure 1. Inter-Connect Plug
The Inter-Connect Plug
• Polarized
• 100 A maximum current
• 24 VDC connection only
• Mechanically “locks” into place
• Rotate knob clockwise to lock,
counterclockwise to release
• Can be repaired or modied in the eld

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
GENERAL INFORMATION, EQUIPMENT DESCRIPTION,
AND THEORY OF OPERATION
Introduction
The 6 kW Inverter is designed to maximize efciency and minimize energy consumption from the
battery bank by incorporating a Power Saver feature which allows the inverter to draw power only
when it senses a load, therefore signicantly reducing idle consumption. The Inverter has a LCD
display that will communicate battery status including voltage and amperage when the inverter is
not connected to PRO-Verters.
Features and Functions
Description Connector Voltage Amps
A 24 VDC ESM (x3) Inter-Connect Port 24 VDC 100 A
B Automatic pressure release - A
A
A
B
A
Figure 2. 6kW Inverter front exterior
The 6 kW Inverter is a pure sine wave inverter that combines a 6000 kW inverter, battery charger and
an AC auto transfer switch. The unit is equipped with three Inter-Connect ports allowing connection
of Energy Storage Modules (ESMs) and PRO-Verters via an Inter-Connect strip. The Inverter is
equipped with a 230 VAC Output. The unit is set at 50 Hz and has surge rating of 18000 W and a
LCD control panel located on the inside of the module.

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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Description Connector Voltage Amps
A AC OUTPUT 230 VAC (NEMA 5-20R) 230 VAC 25 A
B Intake Vents - -
C Exhaust Vents - -
A
B
B
CC
Figure 3. 6kW Inverter right side exterior
Figure 4. 6kW Inverter left side exterior

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
Figure 5. 6kW Inverter LCD display panel and control
Connecting 6kW Inverter to ESMs and VAC Input
Use the provided Inter-Connect cables P/N 13-1000246 to connect the Inverter to the System.
Connect the Inter-Connect cables via the three 24 VDC ESM ports. Use the Inter-Connect cables
to connect the Inverter to the DC bus via an Inter-Connect strip or a PRO-Verter, depending on the
System. Connect all loads to the 230 VAC Output. Please refer to the System Diagrams provided by
Solar Stik on specic connections.
OPERATING PROCEDURES
The Inverter’s Power Saver Auto setting is factory set to detect loads for 250 ms every 3
seconds.
The Inverter will be powered off when the Unit Off setting is used.
The Inverter’s Power Saver Off setting should be used when Inverter power is desired without a
requirement to conserve battery power.

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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MAINTENANCE INSTRUCTIONS
SUPPORTING INFORMATION
Preventive Care and Maintenance
Note: The function and efciency of all electronic equipment is related to and dependent upon
the temperature at which it is operating. It performs optimally within a narrow temperature
range and less so as the temperature falls outside of that range. Heat will cause the Inverter
to derate. Please use the following measures to mitigate against heat and other environmental
effects:
• Shade the Inverter from direct sun exposure and shelter it from the elements as much as
possible.
• Keep the case lid and Inter-Connect covers closed to prevent water/dust intrusion.
• Check the integrity of electrical connectors on a monthly basis.
• Turn off electrical appliances when they are not in use. This will save power, allowing more power
to be available when it is needed.
• Clean the air lters of the Inverter air intake vents monthly. Wash them with water, dry them
thoroughly, and place them back in the intake vents. The lters must be cleaned more frequently
when high winds are frequent and particulate levels are high. See below.
Maintaining maximum airow in the Inverter is critical for normal operation. Reduced airow
increases internal heat and subsequent reduced performance of all internal components.
There are two (2) air intake vents and lters on the Inverter (Figure 3). The louvered vent cover can
be removed by unscrewing the 4 screws that secure the fan shroud and then gripping and pulling it
away from the case. The provided replacement lter can be pressed and snapped into place.
The lter can also be cleaned if necessary. After exposing the lter, lift them from the vent and
wash thoroughly with water, dry thoroughly and reinstall the lters and louvered vent covers. Ensure
that the leading edge of the louvers are facing downward. Re-attach the fan shroud by securing
with the original four screws.

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
Transporting Components
The 6kW Inverter has wheels and an extendible pull handle, enabling it to roll easily on appropriate
surfaces. There are no transport restrictions for these components, which are safe for all modes of
transportation, including land, sea, and air.
Figure 6. 6kW Inverter left side view of wheels used for transport

Operator and Maintenance Manual for 6kW Inverter
November 2023 |Solar Stik®, Inc.
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GENERAL
Operating Voltage 230 V
Input Battery
Voltage Range 20.0 VDC- 31.0 VDC
Internal cooling Forced Convection
User Interface Remote On/Off Switch with LCD
display
Case Pelican 1600
Warranty 1-year materials and
workmanship
Inverter Specifications @ 77 °F (25 °C)
Nominal AC Output
Voltage 230 V
Rated Current 25 A
Output Frequency
and Accuracy 50 Hz (+/- 0.3%)
Continuous Output
Power 6000 W
Efficiency 88% (Peak)
Transfer time 10 ms (Max)
Waveform Pure Sine Wave
Safety
Breaker(s) 30A
Overvoltage
Protection Yes
Overcurrent
Protection Circuit Breaker
Overtemperature
Protection
Warning alarm and overtemperature
shut down
Connections
Input(s) (2) 24 VDC Inter-Connect port*
Output(s) (1) 230 VAC (NEMA 5-20R)
*Deltran 224-0061-BK
SPECIFICATIONS
Weights and Dimensions (L x W x H)
Weight 113 lb (51.3 kg)
Dimensions 32.1 x 20.5 x 12.3 in (81.5 x
31.2 x 52.1 cm)

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November 2023 |Solar Stik®, Inc.
Operator and Maintenance Manual for 6kW Inverter
ABOUT SOLAR STIK, INC.
Mission Statement
Saving lives across the globe through innovative power solutions
STIKopedia
STIKopedia is a compilation of everything you would ever want to know about portable Hybrid
Power Systems, including the philosophy and mechanics of high-efciency circuits, and the
individual technologies used to create them.
Solar Stik Training and Education
• Solar School (St. Augustine, FL) provides an introduction to the design and support of small-
scale, renewable-energy, power generation systems, with detailed explanation of system
components. Advanced conguration options with hands-on deployment of actual systems will
enhance student understanding.
• Solar Stik New Equipment Training (on site) teaches Hybrid System conguration options with
hands-on deployment of actual systems to enhance student understanding.
Solar Stik Training Courses are tailored to the specic needs of the students. To schedule Solar Stik
Training or to learn more about the curriculum, please contact us.
Contact
Technical Support:
1-800-793-4364 Ext 102
Outside of the US:
[phone] Ext 102
[email protected]
(24 hours a day, 365 days a year)
Address
Solar Stik, Inc.
13 N Leonardi Street
Saint Augustine, Florida 32084
Website
www.solarstik.com
Trademarks and Logos are the property of Solar Stik, Inc. unless otherwise noted.
This manual is subject to revisions without prior notice.
© 2023 Solar Stik, Inc.
All Rights Reserved.