Sole Fitness SB700 User manual

SB700 Service Manual
Unit Outline
SeatCushion TubeInsert BrakeTensionKnob
Stabilizer End Cap Quick Release Pulley Cover Flywheel Fender
Outer Chain Cover Stabilizer End Cap
Rear Stabilizer Cover Bottom End cap Pedal Eye Tube End Cap

Skeleton
Seat Post
Sliding Seat Mount Main Frame Handlebar Post Sliding Handlebar Mount
Handlebar
Rear Stabilizer Drive Pulley Inner Chain Cover Flywheel Leather Brake Pad
Front Stabilizer
Crank Arm IdlerAxle HUB PULLEY

Contents
I. Replacing Parts
1. Outer Chain Cover
2. Flywheel Fender, Brake Tension Knob and Leather Brake Pad
3. Flywheel and FlywheelAxle
4. Clank Arms and Pedal Set and Drive Pulley, Crank Axle and Pulley
Cover
5. IdlerAxle and IdlerAdjustment Carriage Bolt
6. Seat Post and Sliding Seat Mount
7. Handlebar, Sliding Handlebar Mount and Handlebar post
II. Q&A
1. Slipping Belt or Belt falling off
2. Noises
3. Sliding Seat Mount or Handlebar Loose
4. Display Blank (with Console Option)
5. Others

Model SB700 Work Replacing Parts
Part 1. Outer Chain Cover Rev
Steps：
1. Use Combinational M5 Allen Wrench &
Phillips Head Screwdriver (86) to unscrew two
5×16m/m Tapping Screws
(
29
)
and three
3.5×12m/m Sheet Metal Screws to take a
p
art
Outer Chain Cover (60).
2. Reverse above step to resume Outer Chain
Cover (60).

Model SB700 Work Replacing Parts
Part 2. Flywheel Fender, Brake Tension Knob and
Leather Pad Brake
Rev
Steps：
1. Use Combinational M5 Allen Wrench &
Phillips Head Screwdriver
(
86
)
to unscrew
four M6×15mm Phillips Head Screws and
take apart Flywheel Fender (62).
2. Use 30 m/m o
p
en wrench to release
34.5×15L-M30×P1.25 Nut (12) and Brake
Tension Knob (16).
3. Use hex wrench and 14/15m/m Wrench
(
85
)
to release M8 Nylock Nut which secures
Brake Pad Bracket (9) to take it apart.
4. Use Combinational M5 Allen Wrench &
Phillips Head Screwdriver
(
86
)
to unscrew two
M5 × 10m/m Tapping Screws
(
93
)
and take
apart Leather Brake Pad (10).
5. Reverse above steps to resume.

Model SB700 Work Replacing Parts
Part 3. Flywheel and Flywheel Axle Rev
Steps：
1. Follow procedure 2 to remove Fl
y
wheel
Fender (62), Brake Tension Knob (16) and
Leather Pad Brake (10).
2. Use 11m/m o
p
en wrench to loosen
(
turn
clockwise) 1/4" × 3"L Hex Head Bolt
,
which
is on Idler Axle
(
74
),
and take a
p
art the Belt
(40).
3. Use Combinational M5 Allen Wrench &
Phillips Head Screwdriver
(
86
)
to unscrew
5/16"×3/4" Button Head Socket Bolt
(
36
)
and use the tool as shown in the
p
icture to take
Hub Pulley (35) apart.

Model SB700 Work Replacing Parts
Part 3. Flywheel and Flywheel Axle Rev
Steps：
4. Use Wrench (86) to unscrew six M6×10L
Phillips Head Screws
(
39
)
and take a
p
art
Flywheel (31) and together with Axle (33).
5. Us e the tool as shown in the
p
icture to
p
ull
out both left and right Bearing Housing (32)
6. Use C-ring pliers to releaseφ20 C Ring (68).
7. Use Wrench (86) to unscrew six 5/16"×3/4"L
Button Head Socket Bolts
(
38
)
to take a
p
art
Flywheel Axle (33).
8. Reverse above steps to resume.
9. Move Idler Axle
(
74
)
downward b
y
turnin
g
1/4" × 3"L Hex Head Bolt
(
69
)
counterclockwise and tighten the Belt (40
)
until belt tension reads 700~750 Newton.
Note: Bearing Housing (32) and 6004 Bearin
g
(
66
)
were
g
lued to
g
ether durin
g
p
roduction. If
re
p
lacin
g
the bearin
g
is re
q
uired
,
re
p
lace the
whole set.

Model SB700 Work Replacing Parts
Part 4. Clank Arms and Pedal Set and Drive Pulley,
Crank Axle and Pulley Cover
Rev
Steps：
1. Follow procedures 1 and 3 to remove Outer
Chain Cover (60) and Belt (40), respectively.
2. Use 14/15m/m Wrench (85) to take apart left
Pedals (25).
3. Remove Crank Arm Dust Cap
(
44
)
which is
on left Crank Arm
(
42
)
and use 14 m/m
p
lu
g
wrench to release M10×P1.25×7T Nut
(
80
)
and take left Crank Arm (42) apart.
4. Use C-Ring pliers to removeφ20 C Ring
(
68
)
to take apart Crank Axle
(
45
),
Drive Pulle
y
(41) and Pulley Cover (63) respectively.

Model SB700 Work Replacing Parts
Part 4. Clank Arms and Pedal Set and Drive Pulley,
Crank Axle and Pulley Cover
Rev
Steps：
5. Use C-ring pliers to release anotherφ20_C
Ring (68).
6. Remove Crank Arm Dust Cap
(
44
)
which is
on ri
g
ht Crank Arm
(
43
)
and use 14 m/m
plug wrench to release M10×P1.25×7T Nut
(80) and take right Crank Arm (43) apart.
7. Use Wrench (86) to unscrew ψ 5 ×
10m/m_Tapping Screw
(
90
)
and take a
p
art
Pulley Cover (63).
8. Use Wrench (86) to unscrew 5/16" ×
1/2"L_Button Head Socket Bolt
(
46
)
and
separate Crank Axle
(
45
)
a
p
art from Drive
Pulley (41).
9. Reverse above ste
p
s to resume. Follow
Procedure 3 to adjust belt tension.

Model SB700 Work Replacing Parts
Part 5. Idler Axle and Idler Adjustment Carriage Bolt Rev
Steps：
1. Follow
p
rocedures 1 and 3 to remove Outer
Chain Cover (60) and Belt (40), respectively.
2. Use M6 hex wrench to take apart Idler Axle
(74).
3. Take apart Idler Adjustment Carriage Bolt
(
75
)
together with 1/4" × 3"L Hex Head Bolt (69).
4. Use C-Ring pliers to remove φ17 C Ring
(67) and take 6203 Bearing apart from Idler
Axle (74).
5. Reverse above ste
p
s to resume. Follow
Procedure 3 to adjust belt tension.

Model SB700 Work Replacing Parts
Part 6. Seat Post and Sliding Seat Mount Rev
Steps：
1. Remove End Cap, Eye Tube (56).
2. Use M4 hex wrench to release M5 × 10m/m
Socket Head Cap Screw (89) which is on Seat
Post (5) and pull out Seat Post (5).
3. Release 8×25m/m_Quick Release Lever
(
20
)
by hand and take it apart. Separate Seat Post
(5) and Sliding Seat Mount (7) apart.
4. Reverse above steps to resume.

Model SB700 Work Replacing Parts
Part 7. Handlebar, Sliding Handlebar Mount and Handlebar
post
Rev
Steps：
1. Like procedure 6, separate Handlebar (6) and
Sliding Handlebar Mount (8) from Handlebar
Post (4).
2. Use M5 hex wrench to unscrew 5/16" ×
5/8"_Button Head Socket Bolt
(
88
)
and
separate Handlebar (6) from Slidin
g
Handlebar
Mount (8).
3. Reverse above steps to resume.

Model SB700 Work Q&A
Problem 1. Slippage and falling off of Belt Rev
Solution：
1. If Belt (40) slips, follow procedure 3 to move
Idler Axle (74) downward by turning 1/4" ×
3"L Hex Head Bolt
(
69
)
counterclockwise and
tighten the Belt (40) until belt tension reads
700~750 Newton.
2. If Belt (40) falls off, move Idler Axle
(
74
)
upward by turning 1/4" × 3"L Hex Head Bolt
(69) clockwise and resume Belt
(
40
)
an ad
j
ust
Belt tension. While adjusting, make sure 6203
Bearing (65), Drive Pulley (41) and Hub
Pulley (35) ali
g
n well in a strai
g
ht line. Run
the belt for 5 minutes and resume Outer Chain
Cover (60) when there is no problem.

Model SB700 Work Q&A
Problem 2. Noises Rev
Solution：
1. Most noise is caused b
y
rubbin
g
between
Flywheel (31) and Leather Brake Pad
(
10
)
which is normal.

Model SB700 Work Q&A
Problem 3. Sliding Seat Mount or Handlebar Loose Rev
Solution：
1. If Sliding Seat Mount (7) or Handlebar loose
during workout, tighten 8×40m/m_
Q
uick
Release lever (19).

Model SB700 Work Q&A
Problem 4. Display Blank or No Speed Displayed Rev
Solution：
1. Make sure there is power for the unit.
2. Make sure Speed Sensor and ma
g
net are well
installed.
3. Verify input/output of transmitter signal.
4. If ever
y
thin
g
is normal
,
chan
g
e the transmitter
p
osition. Some location ma
y
cause the si
g
nal
harder to receive.

Model SB700 Work Q&A
Problem 5. Other Rev
Solution：
Most of the problems are explained in above
sections. Due to various factors of the root cause
,
more details of how to solve the
p
roblems will be
carried out based on the product situation in the
field. Dyaco has commitments to do the best to
offer technical support.