Sonny's APP100P2 User manual

Applicator Arches
Foaming & Non-Foaming
Owner’s Manual
Sonny's Enterprises LLC
5605 Hiatus Road
Tamarac, Florida 33321

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 2 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
*Table of Contents*
WARNING *SAFETY REQUIREMENTS* WARNING..................................................................3
*INTRODUCTION*.......................................................................................................................5
Optional Related Equipment .....................................................................................................6
*INSTALLATION* ......................................................................................................................15
Utilities Requirements .............................................................................................................15
Equipment Installation.............................................................................................................21
Applicator Arches.................................................................................................................21
Adjustments and Testing.........................................................................................................22
*GENERAL OPERATION*.........................................................................................................24
*PREVENTIVE MAINTENANCE*...............................................................................................25
*PARTS LIST*............................................................................................................................26
*WARRANTY*............................................................................................................................32
*CUSTOMER SERVICE* ...........................................................................................................33
Sonny’s and Sonny’s The CarWash Factory are Registered trademarks of Sonny’s Enterprises LLC
Make CarWashing Easy and OneWash are trademarks of Sonny’s Enterprises LLC
Designed here. Built here. Backed here. is a trademark of Sonny’s Enterprises LLC
Products mentioned herein are for identification purposes only and may be registered trademarks of their respective companies.
All other brand names, trademarks or registered trademarks are the property of their respective owners.

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 3 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
WARNING *SAFETY REQUIREMENTS* WARNING
1. All employees must be thoroughly trained in safe operation and standard
maintenance practices. All employees must review this entire manual monthly.
2. Do not enter the wash tunnel when the equipment is operating. Death or
dismemberment may occur.
3. Do not wear loose fitting clothing or jewelry around moving equipment. Do not allow
any part of your body or other objects (including ladders, hoses, or tools) to come in
contact with moving equipment. Entanglement may result causing death or
dismemberment.
4. Do not leave a ladder or any other items such as wash down hoses or tools in the
wash tunnel while equipment is running. Vehicle damage and injury, including death,
can occur.
5. Always exercise caution when walking (never run) through the wash tunnel as there
may be slippery conditions. Be careful so you do not bump into or trip over equipment.
6. Only those employees specifically instructed and trained by the location management
are permitted to enter the wash tunnel to perform inspections or maintenance. At least
two qualified maintenance people must be present when performing equipment
repairs or preventive maintenance.
7. Do not perform any maintenance or work on equipment unless you first perform Lock-
Out Safety Precautions. All electrically powered equipment must have manually
operated disconnects capable of being locked in the “OFF” position. Equipment that
has been “locked out” for any reason must be restarted only by the person who
performed the “lock out” operation.
8. When working on any equipment that is higher than your shoulders, always use a
fiberglass ladder that is in good condition.
9. Do not attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe
or fitting while that equipment is in operation.
10. Electrical connections and repairs must be performed by a Licensed Electrician Only.
11. Emergency “STOP” buttons must be well marked and their location and proper use
reviewed with all personnel. Any activated “STOP” button must be reset only by the
person who activated it. Clear the wash tunnel of any people, ladders, hoses, tools,
and other loose items before restarting the equipment. An audible device must sound
to warn people that the equipment is starting.
12. Do not operate any piece of equipment that requires safety covers with those covers
removed or improperly installed. Do not operate any piece of equipment if any
component of that piece is suspected to be defective or malfunctioning.

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 4 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
13. Store all cleaning and washing solutions and oils in a well-ventilated area. Clean up
fluid spills immediately to prevent hazardous safety conditions. Be certain to follow all
safety procedures on MSDS Sheets for each chemical product used.
14. All hydraulic and electric systems in the wash tunnel equipped with a torque relief or
overload should be checked and set at the minimum amount that will allow for proper
functionality under normal washing conditions.
15. No unauthorized people should ever be permitted in the wash tunnel or near the
equipment at any time. * * *
! ! CAUTION ! !
When a piece of equipment must be in operation during inspection or maintenance, one
qualified technician must stay at the power disconnect switch while another qualified
technician performs the inspection or maintenance.

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 5 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
*INTRODUCTION*
This Manual contains information that is vital to the successful installation,
operation and maintenance of your SONNY’S vehicle washing equipment.
Please read, and understand, the full contents of this manual before
installation and operation of the equipment. Keep this booklet in a location
where it may be used for ongoing reference.
Should you have any questions on the operation or servicing of this
equipment please contact
TECHNICAL SERVICES DEPT.
SONNY’S ENTERPRISES, INC.
5605 Hiatus Road
TAMARAC, FLORIDA 33321
TELEPHONE: [phone] FAX: [phone]
THANK YOU FOR YOUR CONFIDENCE IN SONNY’S !!!!!
Designed here. Built here. Backed here.™

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 6 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
Optional Related Equipment

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 7 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 8 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 9 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 10 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 11 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 12 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 13 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 14 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 15 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
*INSTALLATION*
Utilities Requirements
Utilities interconnection and the materials required for interconnection to Sonny’s
equipment are the responsibility of the customer!
Perform all trades work to all applicable local and national codes!
Water
•The Customer's Plumber is to provide and install a ½” city water line @60PSI (nominal)
to the solenoid valve on the chemical distribution system.
•Additionally, the customer’s plumber is to install the Sonny’s supplied liquid solenoid
valve and any specified solution injector valve, at the arch inlet pipe fitting. For the ease
of maintenance the customer’s plumber should provide and install a ball type shut-off
valve upstream of the liquid solenoid valve.
Arch inlet pipe size by arch Style and Model number:
oModel #APP100P2, Dual Applicator Arch, 1/2 inch FPT inlet
oModel #APAP3FOAM Foaming Applicator
oModel #FMR100, Single Foam Arch, 3/4 inch FPT inlet
oModel #FLD100, Flood Arch, 3/4 inch inlet
oModel #SLR100, Sealer Wax Arch, 1/2 inch FPT inlet
oModel #RNS100, Rinse Arch, 3/4 inch FPT inlet
oModel #RAIN100 or 101, 102 “Rain” Arch , dual ½ inch FPT inlets through a ¾
inch solenoid valve
oModel # HAL101, 201, 102, 202 Halo Arch
oModel # APATBP100 Total Body Protectant
•The Customer’s Plumber is to provide materials and install 3/8 inch diameter
interconnecting plumbing (including a ball valve for air shut-off) from the Customer’s air
compressor to the SONNY’S supplied air regulator and air solenoid valve.
Compressed Air
•The customer’s plumber is to provide materials and install a ½” diameter compressed air
line from the customer’s air compressor to the air solenoid valve on the air inlet fitting of
the arch.

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 16 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
Electrical
•The Customer's Electrician is to provide and install single phase power from the (24 or
110 VAC as determined at time of order) from the Customer’s Controller system to the
liquid solenoid valve for the brush spray bars and, if required, the motor starter coil for the
hydraulic power pack feeding the two brushes and any pump motor for the chemical
distribution system.

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 17 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A
Dimensions

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 18 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 19 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A

Owner’s Manual
Applicator Arches
Foaming & Non-Foaming
© 2021 SONNY’S The CarWash Factory®. All Rights Reserved SonnysDirect.com
This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 20 of 33
published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021
QUICK FIX - Applicator Arches.docx –Rev 2021-A