Sony Ericsson K610m User manual

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB Approved according to 1/109 41-FCP 119 00
06
Working Instruction, Mechanical
Applicable for K610i, K610m, and V630i
CONTENTS
1 Introduction ..............................................................................3
1.1 Equipment.................................................................................4
1.2 General cautions......................................................................5
2 Disassembly.............................................................................6
2.1 Overview ...................................................................................6
2.1.1 Sub Assembly Lid (Battery) & Battery...................................7
2.1.2 Cover (Rear) .........................................................................8
2.1.3 Sub Assembly Case (Front)..................................................9
2.1.4 Key (Main)...........................................................................11
2.1.5 Sub Assembly Case (Rear).................................................12
3 Replacements.........................................................................13
3.1 Sub Assembly Lid (Battery) ..................................................14
3.2 Cover (Rear)............................................................................14
3.3 Sub Assembly Case (Front) ..................................................14
3.4 Key (Main) ...............................................................................14
3.5 Cap (RF) ..................................................................................15
3.6 Co-Branding Label.................................................................16
3.7 M2 Cover (MS) ........................................................................17
3.8 Plate (LCD)..............................................................................18
3.9 TFT LCD Module 176 x 220....................................................20
3.10 Key Flex Module.....................................................................22
3.11 Frame (PWB)...........................................................................25
3.12 Receiver ..................................................................................27
3.13 Cushion (Frame).....................................................................28
3.14 Water Indicator.......................................................................29
3.15 Key (Power).............................................................................30
3.16 Key (Volume) ..........................................................................31
3.17 Key (Music) .............................................................................32
3.18 Key (Cam)................................................................................33
3.19 Vibrator....................................................................................34
3.20 Loudspeaker...........................................................................35
3.21 Cushion (Speaker)..................................................................36
3.22 Sub Assembly Case (Rear)....................................................37
3.23 System Connector..................................................................38
3.24 Main Antenna..........................................................................39
3.25 Camera Shield ........................................................................41
3.26 Camera, 2M Pixel....................................................................43
3.27 Label........................................................................................45

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 2(53)
4 Reassembly............................................................................46
4.1 Overview .................................................................................46
4.1.1 Sub Assembly Case (Rear).................................................47
4.1.2 Key (Main)...........................................................................48
4.1.3 Sub Assembly Case (Front)................................................49
4.1.4 Cover (Rear) .......................................................................50
4.1.5 Battery & Sub Assembly Lid (Battery).................................52
5 Revision history.....................................................................53

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 3(53)
1 Introduction
K610
V630i

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 4(53)
1.1 Equipment
SPECIAL TOOLS
•NTZ 112 459 Torque screwdriver (or equivalent)
•NTZ 112 288 Torx bit no. 6
•NTZ 112 1052 JCIS bit
•NTZ 112 1067 Mega camera removal tool
•NTZ 112 521 Flex film assembly tool
•NTZ 112 302/2 Front opening tool
STANDARD TOOLS
•Dentist hook
•Blunt pair of tweezers
•Guitar pick
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has
been opened by using:
•ESD-wristband
•ESD-gloves
LABEL EQUIPMENT
The following special equipment is required when replacing
or installing a new label:
•Hot air flow solder station
•Zebra printer connected to computer

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 5(53)
1.2 General cautions
The following cautions are considered to be generic for all phone models and will not be repeated in
the Disassembly, Replacements and Reassembly sections:
•
KEEP ALL CONTACT SURFACES CLEAN !
•
BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK , TWEEZERS , OPENING TOOLS , GUITAR PICK
ETC . TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE !
•
BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS !
•
NEVER TOUCH THE DISPLAY GLASS !
•
USE AIR BLOW EQUIPMENT TO KEEP THE DISPLAY MODULE DUST FREE !
Press the On/Off button to turn off the phone.
Check that the memory stick has been removed.
How to open a board-to-board connector with the front
opening tool.
How to open and close a FPC connector (often done with a
dentist hook).

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 6(53)
2 Disassembly
When you are going to replace a part being listed in Replacements, the instruction of that section
usually begins by directing you to this Disassembly section with a specification of the instructions you
have to carry out in order to disassemble the phone as far as needed before returning to
Replacements for the actual replacement.
2.1 Overview
The disassembly is done in the following sequence:
1. Sub Assembly Lid (Battery) (a) & Battery (b)
2. Cover (Rear)
3. Sub Assembly Case (Front)
4. Key (Main)
5. Sub Assembly Case (Rear)
Start
Done
REPLACEMENTS
DISASSEMBLY REASSEMBLY
Contents
page

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 7(53)
2.1.1 Sub Assembly Lid (Battery) & Battery
Press (quite hard) on the battery lid until you get a gap –
use your thumb at the arrow (1).
Slide down the lid from its mounted position towards the
bottom of the phone and remove it.
Lift the battery straight up at the bottom to release it.
If not released, turning the phone around at the same time
will make it become released.
Remove the battery from the phone.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 8(53)
2.1.2 Cover (Rear)
Carefully insert the front opening tool where the music key
is located.
B E VERY CAREFUL WITH THE SMALL PLASTIC LOCKS INSIDE
THE COVER
(1) – THEY MIGHT EASILY BREAK !
Gently bend with the front opening tool until the rear cover
starts to become loose from the rear case.
S OMETIMES THE REAR COVER “ POPS ” AWAY FROM THE
PHONE WHEN DISASSEMBLED !
Move the guitar pick along the gap (start at the corner) until
the rear cover is loose.
Remove the rear cover.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 9(53)
2.1.3 Sub Assembly Case (Front)
Remove the four inside screws from the rear case by using
torx bit no. 6.
R
EPLACE THE SCREWS IF THEY ARE DAMAGED , OTHERWISE
THEY CAN BE REUSED
!
Gently but firmly move the guitar pick along the gap,
starting at the camera key.
Continue forward with the guitar pick until the front case is
loose on this side.
The snap hooks to be released are located as indicated by
the black arrows.
Continue up and around the corner and forward on to the
opposite side, starting at the system connector, and repeat
the two steps above.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 10(53)
Sub Assembly Case (Front) continued
D ON ’ T BEND THE FRONT CASE TOO MUCH SINCE IT CAN CAUSE
SERIOUS DAMAGE TO THE FRONT
!
Gently wiggle the front case slightly side to side to make the
entire front become loose.
Gently lift up the front case and remove it.
Front case removed.

Working Instruction, Mechanical
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© Sony Ericsson Mobile Communications AB 11(53)
2.1.4 Key (Main)
Remove the main key by hand.
Sometimes the main key stays in the front, sometimes it
falls out.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 12(53)
2.1.5 Sub Assembly Case (Rear)
Gently bend with the front opening tool at the centre of the
top under the frame/PBA unit until it is released from the
rear case.
Remove the frame/PBA unit completely from the rear case.
Rear case removed.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 13(53)
3 Replacements
Search for the part to be replaced on the Contents page and go to that instruction to be found in this
Replacements section.
The instruction usually begins by directing you to the Disassembly section with a specification of the
instructions you have to carry out in order to disassemble the phone as far as needed before the
actual replacement.
Go back to this Replacements section and carry out the instruction.
The instruction usually ends by directing you to the Reassembly section with a specification of the
instructions you have to carry out in order to reassemble the phone.
Start
Done
REPLACEMENTS
DISASSEMBLY REASSEMBLY
Contents
page

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 14(53)
3.1 Sub Assembly Lid (Battery)
Follow the 2.1.1 Disassembly instructions!
Prepare the new battery lid.
Follow the 4.1.5 Reassembly instructions!
3.2 Cover (Rear)
Follow the 2.1.1 - 2.1.2 Disassembly instructions!
Prepare the new rear cover.
Follow the 4.1.4 - 4.1.5 Reassembly instructions!
3.3 Sub Assembly Case (Front)
Follow the 2.1.1 - 2.1.3 Disassembly instructions!
Prepare the new front case.
Follow the 4.1.3 - 4.1.5 Reassembly instructions!
3.4 Key (Main)
Follow the 2.1.1 - 2.1.4 Disassembly instructions!
Prepare the new main key.
Follow the 4.1.2 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 15(53)
3.5 Cap (RF)
REMOVAL
Remove the RF cap with a dentist hook.
INSTALLATION
Insert a new RF cap with your fingers.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 16(53)
3.6 Co-Branding Label
REMOVAL
Gently remove the co-branding label with a dentist hook.
INSTALLATION
Attach a new co-branding label with the tweezers or by
hand.
Keep the pressure on for a few seconds to secure a good
attachment.

Working Instruction, Mechanical
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© Sony Ericsson Mobile Communications AB 17(53)
3.7 M2 Cover (MS)
T HIS INSTRUCTION IS VALID FOR K618 ONLY !
REMOVAL
Remove the M2 cover with your fingers.
INSTALLATION
Mount a new M2 cover with your fingers.
Correctly mounted M2 cover.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 18(53)
3.8 Plate (LCD)
REMOVAL
Follow the 2.1.1 – 2.1.4 Disassembly instructions!
Gently turn back the upper part of the key flex module by
using your fingers or the front opening tool.
B E CAREFUL WITH THE DENTIST HOOK !
Start to remove the LCD plate with a dentist hook.
Remove the LCD plate from the phone.
INSTALLATION
Put the LCD plate in its proper position.

Working Instruction, Mechanical
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© Sony Ericsson Mobile Communications AB 19(53)
Plate (LCD) continued
Press on the plate with your fingers to secure it to the
phone.
Start by pushing the key flex module under the two hooks
(by the arrows), and then press it down against the LCD
plate.
Properly mounted LCD plate and key flex module.
Follow the 4.1.2 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/109 B
© Sony Ericsson Mobile Communications AB 20(53)
3.9 TFT LCD Module 176 x 220
REMOVAL
Follow the 2.1.1 – 2.1.4 Disassembly instructions!
Follow the 3.8 Removal instructions!
Put the front opening tool into the cavity on the right hand
side of the TFT LCD module and gently bend until it starts
to become loose.
Turn the TFT LCD module upwards.
B E CAREFUL WITH THE LCD FLEX FILM!
Gently bend with the front opening tool under the TFT LCD
module’s board-to-board connector like the picture shows
until the connector becomes loose from the main PBA.
TFT LCD module 176 x 220 removed.