Sony Ericsson W580 Walkman User manual

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
Company Internal ©Sony Ericsson Mobile
Communications AB
Working Instruction, Mechanical
Applicable for S500, W580
CONTENTS
1Introduction ..............................................................................3
1.1 View of S500 and W580............................................................3
1.2 Tools and Equipment...............................................................4
1.3 General Cautions......................................................................5
1.4 Adhesives .................................................................................5
1.5 Using Hand and ESD Protection.............................................5
1.6 Protection of Displays, Lenses, and Windows......................5
1.7 Acceptable Pry Tools...............................................................5
2Disassembly .............................................................................6
2.1 Overview ...................................................................................6
2.1.1 Battery Cover Removal.........................................................7
2.1.2 Battery Removal....................................................................7
2.1.3 Label Removal ......................................................................8
2.1.4 Front Cover Removal............................................................9
2.1.5 Camera Cover Removal......................................................11
2.1.6 Front Cover Screw Removal (6 screws)..............................12
2.1.7 Front Frame Removal .........................................................13
2.1.8 Upper Rear Cover Removal................................................18
2.1.9 Rear Frame Screw Removal (4 screws)..............................19
2.1.10 Chin Cover Removal...........................................................20
2.1.11 Hinge Assembly Removal from Rear Frame.......................21
2.1.12 PC Board/Antenna assembly Removal from Rear Frame...22
2.1.13 Antenna/Cable Assembly Removal from PC Board ............23
3Part Replacement...................................................................24
3.1 Bluetooth Antenna.................................................................24
3.2 Bonzer Flex.............................................................................26
3.3 Camera ....................................................................................29
3.4 Camera Cover.........................................................................30
3.5 Chin Cover ..............................................................................30
3.6 Coaxial Cable and Antenna...................................................31
3.7 Front Cover.............................................................................31
3.8 Front Frame ............................................................................32
3.9 Hinge Assembly .....................................................................32
3.10 Keypad ....................................................................................33
3.11 LCD Assembly........................................................................34

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 2(71)
3.12 Liquid Intrusion Indicator......................................................39
3.13 Main Keypad Flex...................................................................40
3.14 Memory Stick Cover...............................................................43
3.15 Microphone.............................................................................45
3.16 Microphone Gasket................................................................46
3.17 Navigation Keypad.................................................................46
3.18 Power Key...............................................................................47
3.19 Rear Frame / Pad....................................................................47
3.20 Receiver and Gasket..............................................................48
3.21 System Connector..................................................................49
3.22 Upper Rear Cover...................................................................50
3.23 Vibrator....................................................................................50
3.24 Volume Key.............................................................................51
3.25 Wear Strips .............................................................................52
4Reassembly ............................................................................53
4.1 Overview .................................................................................53
4.1.1 Antenna/Cable Assembly Installation to PC Board..............54
4.1.2 PC Board and Antenna Installation .....................................55
4.1.3 Hinge Assembly Installation to Rear Frame........................57
4.1.4 Rear Frame Screw Installation (4 Screws)..........................58
4.1.5 Upper Rear Cover Installation.............................................59
4.1.6 Chin Cover Installation........................................................61
4.1.7 Front Frame Installation ......................................................62
4.1.8 Front Frame Screw Installation (6 Screws) .........................66
4.1.9 Camera Cover Installation...................................................67
4.1.10 Front Cover Installation.......................................................68
4.1.11 Label Installation .................................................................69
4.1.12 Battery Installation...............................................................70
4.1.13 Battery Cover Installation....................................................70
5Revision History.....................................................................71

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
Company Internal ©Sony Ericsson Mobile
Communications AB
1 Introduction
1.1 View of S500 and W580
S500 W580

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 4(71)
1.2 Tools and Equipment
The following tools and equipment should be available while performing the procedures.
STANDARD TOOLS
•Style 2A Tweezers – Rounded Tip
•Nylon Pointer
•Torque Driver
•Dental Hook
•Plectrum
PRODUCT SPECIFIC TOOLS
•Coaxial Cable Removal Tool
•JCIS No. 0 Screw Bit
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has
been opened by using:
•ESD-wristband
•ESD-gloves
LABEL EQUIPMENT
The following special equipment is required when replacing
or installing a new label:
•Hot air device
•Zebra printer connected to computer

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 5(71)
1.3 General Cautions
The following cautions are considered to be generic for all products and will not be repeated in the
Disassembly, Reassembly, and Replacements sections:
•SWITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY!
•KEEP ALL CONTACT SURFACES CLEAN!
•BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK,TWEEZERS,PRY TOOLS,ETC.TO AVOID
SCRATCHES OR DAMAGE TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE!
•BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS!
•REMEMBER TO REMOVE THE PROTECTION FILMS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD!
•NEVER TOUCH THE DISPLAY GLASS!
1.4 Adhesives
Use a dentist hook, the tweezers, and/or a nylon pointer to remove old adhesives.
Clean the surface with isopropyl alcohol before attaching new adhesives.
1.5 Using Hand and ESD Protection
When handling this product, keep all surfaces clean of dirt, dust, debris, and hand oil. Use
appropriate ESD precautions when working on this product. The use of finger cots or gloves, an ESD
mat, and an ESD wrist strap are required at minimum.
1.6 Protection of Displays, Lenses, and Windows
Any time the screen portion of a display assembly, the windows of a display cover, or a camera lens
is unprotected and exposed, add a protective film over the exposed part to reduce the amount of
dust, finger prints, debris, and/or damage that the part may obtain.
1.7 Acceptable Pry Tools
Whenever the phrase “pry tool” is used, a nylon pointer or a front opening tool may be used
depending on the user’s preference.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
Company Internal ©Sony Ericsson Mobile
Communications AB
2 Disassembly
2.1 Overview
Perform the disassembly in the following order:
Upper Half of Phone
•Remove Battery Cover (1)
•Remove Battery (2)
•Remove Label (3)
•Remove Front Cover (4)
•Remove Camera Cover (6)
•Remove 6 Front Cover Screws (not shown)
•Separate Front Frame (7) and Rear Frame / Hinge
Assembly (8)
Lower Half of Phone
•Remove Upper Rear Cover (9)
•Remove 4 Rear Frame Screws (not shown)
•Remove Chin Cover (10)
•Remove Hinge Assembly (11) from Rear Frame (12)
•Remove PC Board/Antenna Assembly (13 &14) from
Rear Frame (12)
•Remove Antenna/cable Assembly (14) from
PC Board (13)

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 7(71)
2.1.1 Battery Cover Removal
Use thumbs to push the battery cover down until it stops.
Lift the end of the battery cover to remove it.
2.1.2 Battery Removal
Use a finger to lift the battery up.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 8(71)
Pull the battery out of the battery cavity.
2.1.3 Label Removal
Apply hot air to soften the adhesive.
NOTE: THE USE OF HOT AIR IS OPTIONAL.
Use rounded tip tweezers to start the peeling up of the
label.
Once the peeling of the label is started, use your fingers to
remove the label.
NOTE: BE CAREFUL WHEN PULLING THE LABEL OFF
THE FLEX CONNECTOR.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 9(71)
2.1.4 Front Cover Removal
Insert the plectrum in the front cover/ frame seam directly
beside the upper right navigation key.
Slide the plectrum toward the top corner to release the right
side latch.
Slide the plectrum around the top corner to release the
upper right corner latch.
Continue around the top left corner to release the upper left
corner latch.
Once the top of the volume key is reached remove the
plectrum from the seam. STOP
HERE

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 10(71)
Insert the plectrum in the front cover/ frame seam directly
beside the upper left navigation key.
Slide the plectrum toward the bottom of the volume key to
release the left side latch.
Slide the phone in the open position.
Rotate the upper end of the front cover away from the
phone just enough that the side latches are clear of the
frame
Then slide the cover down towards the keypad and off of
the frame.
NOTE: DO NOT ROTATE THE FRONT COVER TOO FAR
OR THE BOTTOM PEGS WILL BE DAMAGED.
Separate the navigation keypad from the front cover.
STOP
HERE

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 11(71)
2.1.5 Camera Cover Removal
Locate the two tabs that hold the camera cover in place.
Use a rounded tipped tweezers to bend the metal tabs up.
Insert a plectrum between the camera cover and the frame
in the location shown to pry the cover up.
Pull the lifted end of the camera cover as shown to remove
the camera cover.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 12(71)
2.1.6 Front Cover Screw Removal (6 screws)
Slide the hinge into the open position, and then use a
torque wrench and a JCIS-0 bit to remove the 4 visible
screws.
NOTE: DO NOT REUSE THE SCREWS.
Use the magnetism of the wrench to pull the bottom screws
up through the hole in the hinge.
Slide the hinge partially closed until the remaining 2 screws
are visible.
While holding the hinge in the partially closed position,
remove the screws.
NOTE: DO NOT REUSE THE SCREWS.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 13(71)
2.1.7 Front Frame Removal
Slide the phone so that the bottom edge of the phone’s
upper half is aligned with the top edge of the 4, 5,& 6 row of
keys.
NOTE: THE TWO HALVES OF THE PHONE WILL HAVE
TO BE HELD IN PLACE TO MAINTAIN THIS
ALIGNMENT.
Lift the bottom edge of the phone’s upper half
approximately 10-15 mm.
Align

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 14(71)
With the bottom edge the phone’s upper half lifted, locate
the two side latches holding the front frame on the hinge.
One at a time, press inward on the side of the front frame at
each of the latch locations to release the latches.
The front frame is now unlatched from the hinge.
NOTE: THE LCD ASSEMBLY MUST BE DETTACHED
BEFORE DISCONNECTING THE FLEX CONNECTION
BETWEEN THE FRONT HALF OF THE PHONE AND THE
HINGE ASSEMBLY TO REDUCE THE RISK OF FLEX
FILM DAMAGE.
Latch 1
Latch 2
Latches

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 15(71)
Lay the front of the phone loosely on top of the hinge
Insert the tip of the plectrum between the left side of the
LCD assembly and the front frame.
Rotate the plectrum away for the LCD to release the lower
left side retention feature.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 16(71)
Insert the tip of the plectrum between the right side of the
LCD and the front frame.
Rotate the plectrum away for the LCD to release the lower
right side retention feature.
Free the upper two LCD retention features by wiggling to
LCD to the left and right.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 17(71)
Once free, lift the LCD assembly out of the way and detach
its flex connection using a pry tool.
Set the detached LCD assembly aside.
Using a pry tool, carefully disconnect the hinge flex from the
bonzer flex.
NOTE: THERE ARE ADHESIVE STRIPS THAT HOLD
THIS CONNECTION TOGETHER. BE CAREFUL NOT
THE DAMAGE THE BONZER FLEX OF THE HINGE FLEX
WHEN TRYING THE SEPARATE THE CONNECTION.
Once the hinge flex is disconnected, remove the front
frame.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 18(71)
2.1.8 Upper Rear Cover Removal
Insert a pry tool between the rear cover and the rear frame
at the location shown.
Push the pry tool into the seam and toward the left side of
the cover so that latch holding the left corner of the cover
releases.
Lift up on the rear cover to release the middle and right side
latches.
Pull the rear cover down and rotate the lifted end of the
cover away from the rear frame.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 19(71)
2.1.9 Rear Frame Screw Removal (4 screws)
Use a torque wrench and a JCIS-0 bit to remove the 4
screws.
NOTE: DO NOT REUSE THE SCREWS.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/603 C
©Sony Ericsson Mobile Communications AB 20(71)
2.1.10 Chin Cover Removal
Insert the plectrum between the keypad and the left end of
the chin cover.
Using the plectrum, lift up of the left end of the chin cover to
get the chin cover to unsnap from the rear frame.
Remove the microphone gasket using your fingers.