Sony SAL1118 - DT 11-18mm f/4.5-5.6 Aspherical ED Super Wide Angle Zoom... User manual

SERVICE NOTE
SPECIFICATIONS
REPAIR PARTS LIST
DISASSEMBLY ADJUSTMENTS
SERVICE MANUAL
Link
Link
Revision History
Revision History
How to use
Acrobat Reader
How to use
Acrobat Reader
Sony EMCS Co.
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
Ver 1.3 2007.04
LENS FOR DSLR CAMERA
2007D0800-1
© 2007.04
Published by KohdaTEC9-852-104-12
US Model
Canadian Model
AEP Model
Chinese Model
SAL1118
(4.5-5.6/11-18) (DT 11-18mm F4.5-5.5)
• About the Lens Test Projector

— 2 —
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
SPECIFICATIONS
• This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.
• Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused
at infinity.
Equivalent 35mm-format focal length*1(mm)
16.5-27
Lens groups elements
12-15
Angle of view*1
104°-76°
*1The values for equivalent 35mm-format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS-
C sized image sensor.
Minimum focus*2(m (feet))
0.25 (0.8)
*2Minimum focus is the shortest distance from the image sensor to the subject.
Maximum magnification (X)
0.125
Minimum f-stop
f/22-29
Filter diameter (mm)
77
Dimensions (maximum diameter ××
××
×height) (mm (in.))
Approx. 83 ×80.5 (3 3/8 ×3 1/4)
Mass (g (oz.))
Approx. 360 (12 11/16)
Included items
Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Set of printed documentation
Designs and specifications are subject to change without notice.

—3 —
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
TABLE OF CONTENTS
Section Title Page
1. SERVICE NOTE
1-1. Chemicals ·······································································1-1
1-2. Exterior Parts··································································1-1
1-3. Unleaded Solder ·····························································1-1
1-4. Safety check-out·····························································1-2
1-5. Troubleshooting ·····························································1-3
2. DISASSEMBLY
2-1. Disassembly ···································································2-2
3. REPAIR PARTS LIST
3-1. Exploded Views ······························································3-1
3-2. Supplied Accessories······················································3-4
4. ADJUSTMENTS
4-1. Preparations····································································4-1
4-2. Aperture Diameter Check/Adjustment···························4-4
4-3. Projective Resolving Power Check ································4-8
4-4. Focus-Shift/Flange Back (f’F) and
Optical Axis Check/Adjustment···································4-12
4-5. Lens ROM Check·························································4-17
4-6. Zoom Brush Position Check/Adjustment and
Pattern Check ·······························································4-18
4-7. Focus Brush Position and Pattern Check ·····················4-20
4-8. Error Code List·····························································4-22

1-1
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
1. SERVICE NOTE
1-1. Chemicals
Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your health and environment, and wastes resources.
Manage the chemicals carefully as follows.
•Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.
•Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.
•Keep containers sealed to avoid natural evaporation when chemicals are not in use.
•Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and
use up it.
1-2. Exterior Parts
Be careful to the following points for exterior parts used in this unit.
•Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts.Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, don’t use paint thinner, ketone, nor alcohol.
•Insert the specific screws vertically to the part when installing a exterior part.
Be careful not to tighten screws too much.
1-3. Unleaded Solder
This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
•Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high temperature for a short time.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing
unleaded solder and leaded solder will cause detachment phenomenon.

1-2
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
1-4. SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C during repairing.
•Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION
Dangerofexplosionif batteryisincorrectly replaced.
Replace only with the same or equivalent type.

1-3
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
1-5. TROUBLESHOOTING
1-5-1. ApertureTrouble
NG
Check operation of
the preset ring.
Replace the mount assy.
Replace the mount assy.
Perform the aperture
diameter adjustment.
(See page 4-7.)
Perform the aperture
diameter check.
(See page 4-4.)
NG
Check operation
of the diaphragm.
OK OK
OK
Function NG F No. NG
Aperture trouble
Replace the lens assy
with diaphragm.
NG
NGNG
END
OK
Perform the aperture
diameter check.
(See page 4-4.)

1-4
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
1-5-2. ZoomTrouble
NG
OK
OK
OK
OK
Function NG Position NG
Check the position
and deformation
at the tip of
the zoom brush.
Adjust the position, or
replace the zoom brush.
Check board pattern
of the zoom flex pattern.
Clean the board pattern
of
zoom flex pattern.
Zoom trouble
Replace the main pcb
assy.
Perform the
zoom brush position
check/adjustment.
(See page 4-17.)
NG
NG
NG
NG
END
OK
Disassembly and check
the zoom relation parts.
Replace the defective part
or apply the grease.
Check the operation
again.

1-5
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
1-5-3. FocusTrouble
Check the operation
again.
Replace the defective part
or apply the grease.
OK
NG
OK
OK
OK
OK
Function NG Position NG
Focus trouble
Replace the defective part
or apply the grease.
Check the coupler and
gear shaft of the rear
lens barrel assy.
Check the focus gear
barrel and
focus coupling barrel.
NGNG
NG
NG
NG
END
OK
Check the position
and deformation
at the tip of
the focus brush.
Check the position, or
replace the focus brush.
Check board pattern
of the focus flex pattern.
Clean the board pattern.
Replace the main pcb
assy.
Perform the
focus brush position
check/pattern check.
(See page 4-19.)

2-1
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
2. DISASSEMBLY
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
NOTE FOR REPAIR
• Make sure that the flat cable and flexible board are not cracked of bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
• When remove a connector, dont’pull at wire of connector.It is possible that a wire is snapped.
• When installing a connector, dont’press down at wire of connector.
It is possible that a wire is snapped.
• Do not apply excessive load to the gilded flexible board.
UNIVERSALWRENCH
In case of the following notches or holes are located in the lens block, etc during disassembling/
assembling the lens, Use the universal wrench.
How to Use
Attach the chip-A or chip-B to the universal wrench.
For the notches: chip-A
For the holes: chip-B
Match the universal wrench to the holes or notches of the lens block, etc.
Notches Holes
Universal wrench
J-6082-609-A
Chip-A for
universal wrench:
J-6082-609-1
Chip-B for
universal wrench:
J-6082-609-2
Notches
Chip-A
Chip-A
Chip-B
Chip-B
Chip
Chip
Match the universal wrench
to the width of holes or notches. Universal wrench
Holes

2-2
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
2-1. DISASSEMBLY
2-1-1. REAR LIGHT SHIELD BARREL, MOUNT SET AND REAR LENS BARREL ASSY
B
A
B
A
HELP01
HELP02
HELP03
HELP08
HELP06
HELP05
HELP04
HELP07
EXPLODEDVIEW
(See Page 2-3.)
Focus Rubber
Rear Lens Barrel Assy
Gear Base Plate Assy
Decorating Ring
1st Lens Barrel Assy
Filter Screw Frame
Main PCB Assy
Zoom Rubber
Rear Light
Shield Barrel
Mount Assy
Back Adjustment Washer (T=0.03mm)
FLANGE BACK (f F) ADJUSTMENT
FOCUS-SHIFT ADJUSTMENT
APERTURE
DIAMETER
ADJUSTMENT
ZOOM BRUSH POSITION ADJUSTMENT/
PATTERN CHECK

2-3
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
2-1-2. FOCUS/ZOOM RING SET, 2ND LENS BARREL ASSY AND 5TH LENS BARREL ASSY
C
C
D
D
HELP16
HELP15
HELP14
HELP14
HELP13
HELP11
EXPLODEDVIEW
HELP10
HELP12
HELP09
Zoom Ring
Focus Brush
Support Barrel Assy
Focus Gear Barrel
Outer Barrel Assy
2nd Lens Barre Assy
5th Lens Barre Assy
Focus Couplig Barrel
Focus and Zoom Ring Assy
FOCUS BRUSH POSITION/PATTERN CHECK

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP
Note for assembling and grease applying positions are shown.
HELP01
Attach the filter screw frame and 1st lens washer, and then align the indexes of the filter screw frame and outer barrel block. Tighten them
with three screws and three adjustment springs.
Screws
Filter Screw Frame
1st Lens Washer
Outer Barrel Block
Adjustment Spring
Filter Screw Frame
Indexes
Outer Barrel Block
Ver 1.2 2007.03

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP02
Apply grease (G-85) to the gear and shaft of the gear base plate assy.
Grease (G-85): J-6082-626-A
Gear Base Plate Assy
Apply grease (G-85) (all circumference of gear)
Apply grease (G-85) (all circumference of shaft)

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP03
Adhesive bond (LOCTITE 460) (Note)
Note: Use adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
Grease (G-15): J-6082-619-A
1. Apply adhesive bond ((LOCTITE 460) to the back side of the mount index mark, and attach it to the rear lens barrel assy.
2. Apply grease (G-15) to the instruction portion of the rear lens barrel assy.
3. Pass the flexible board through the hole on the rear lens barrel assy, and fix the rear lens barrel assy with five screws as shown in the
figure.
Apply grease (G-15) (Side edge)
Apply adhesive bond
(LOCTITE 460)
(Back side)
Rear Lens Barrel Assy
Screws
Hole
Flexible Board
Rear Lens Barrel Assy

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP04
1. Attach the main pcb assy, and fix it with two screws.
2. Connect the flexible board to the connector on the main pcb assy.
HELP05
Grease (G-35): J-6082-621-A
Grease (G-85): J-6082-626-A
1. Apply grease (G-85) to the two instruction portions of the coupler.
2. Apply grease (G-35) to both sides of the coupler receive.
3. Pass the coupler to the coupler receive, and fit the shaft of the coupler to the notch of the back adjustment washer(s).
Note: Be sure to use the gold color one for the back adjustment washer that comes in contact with the coupler.
Flexible Board
Main Pcb Assy
Connector
Apply grease (G-85) (all circumference of gear)
Coupler
Apply grease (G-85) (all circumference of shaft)
Apply grease (G-35) (Both sides)
Coupler Receive
Back Adjustment Washer

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP06
Note: About the adhesive sheet in the sentence. When shipping it, Double faced tape (2-886-793-01) is used.
1. Affix a sheet of the adhesive sheet to the instruction portion of the zoom ring as shown in the figure.
2. Affix the zoom brush to the adhesive sheet so that tips of the zoom brush contact to the zoom flex patterns.
3. Perform “4-6. Zoom Brush Position Check/Adjustment and Patter Check”.
4. Affix the three adhesive sheets to the instruction portions as shown in the figure.
5. Attach the brush cover as shown in the figure.
Brush Cover
Adhesive Sheet
Zoom Ring
Adhesive Sheet
Zoom Brush Zoom flex pattern

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP07
Attach the main pcb assy, and fix it with two screws as shown in the figure.
Note: Be careful not to tighten the two screws too much.
HELP08
Note: About the insulating tape in the sentence. When shipping it, Mending tape (2-886-794-01) is used.
1. Set the focus gear barrel to the over infinity position (infinity end) while maintaining the support barrel assy so as not to rotate it.
2. Affix the two insulating tapes.
3. Perform “4-4-3. Focus-shift Adjustment”.
Screws
Main Pcb Assy
Support Barrel Assy Insulating Tape (Two areas)
Focus Gear Barrel

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP09
Apply grease (G-15) to the instruction portions of the length groove barrel as shown in the figure.
Grease (G-15): J-6082-619-A
HELP10
Apply grease (G-15) to the instruction portions of the cam barrel as shown in the figure.
Grease (G-15): J-6082-619-A
Apply grease (G-15)
Apply grease (G-15)

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP11
Anti-diffusion agent (A-20): J-6082-611-A
Grease (G-15): J-6082-619-A
Grease (G-85): J-6082-626-A
Apply anti-diffusion agent (A-20) and grease (G-15 and G-85) to the instruction portions of the 1st lens slip barrel.
Apply anti-diffusion
agent (A-20)
(all circumference)
Apply grease (G-85)
Apply grease (G-15)

HELP
SAL1118 (4.5-5.6/11-18) (DT 11-18mm F4.5-5.6)
HELP12
Assemble the 5th lens slip barrel, length groove barrel, cam barrel, 1st lens slip barrel, 3rd lens barrel assy and 4th lens barrel assy as
shown in the figure, and fix them with each three COMA-A (A-C) and COMA screw-As, COMA-B (A-K) and COMA screw-Cs, and
COMA-C (A-U) and COMA screw-Cs.
Note: Select the COMA-A, COMA-B, and COMA-C of a proper diameter from the following table.
Part No. Description Diameter
2-886-797-01 COMA-A-A 6.01
Part No. Description Diameter
D1 D2
2-886-842-01 COMA-B-A 4.51 5.01
2-886-850-01 COMA-B-J 4.53 5.03
2-886-851-01 COMA-B-K 4.50 5.01
Part No. Description Diameter
D1 D2 D3
2-886-800-01 COMA-C-A 4.51 5.01 6.015
2-886-818-01 COMA-C-U 4.50 5.01 6.015
Ver 1.1 2006.12