Sony DVS-9000-C User manual

SWITCHER PROCESSOR PACK
DVS-9000-C
DVS9000SF-C
INSTALLATION MANUAL
1st Edition
HK-PSU04
BKDS-9160
BKDS-9161
BKDS-9162
BKDS-9210
MKS-8110SD
MKS-8111SD
DVS-9000
DVS-9000SF
PRODUCTION SWITCHER PROCESSOR

DVS-9000/9000SF
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
DVS-9000 Serial No. 10001 and Higher
DVS-9000SF Serial No. 10001 and Higher
BKDS-9160 Serial No. 10001 and Higher
BKDS-9161 Serial No. 10001 and Higher
BKDS-9162 Serial No. 10001 and Higher
BKDS-9210 Serial No. 10001 and Higher
MKS-8110SD Serial No. 10001 and Higher
MKS-8111SD Serial No. 10001 and Higher
HK-PSU04 Serial No. 10001 and Higher

DVS-9000/9000SF
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the rear of
the unit 10 cm (4 inches) or more away from walls
in order to obtain proper exhaust and radiation of
heat.
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
1 (P)

1
DVS-9000/9000SF
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 3
Related manuals ......................................................................................................... 3
Contents ..................................................................................................................... 3
1. Installation
1-1. Operating Environment ............................................................................... 1-1
1-2. Power Supply .............................................................................................. 1-1
1-2-1. Power Specifications .................................................................. 1-1
1-2-2. Recommended Power Cord ........................................................ 1-1
1-3. Installation Space (External dimensions) .................................................... 1-2
1-3-1. DVS-9000 .................................................................................. 1-2
1-3-2. DVS-9000SF .............................................................................. 1-3
1-4. Installing the Options .................................................................................. 1-4
1-4-1. Installing the Plug-in Boards ...................................................... 1-4
1-4-2. Installing the Connector Board .................................................. 1-6
1-4-3. Installing the HK-PSU04 ........................................................... 1-7
1-5. Rack Mounting ............................................................................................ 1-8
1-6. Matching Connectors ................................................................................ 1-11
1-7. Input/Output Signals of Connectors .......................................................... 1-12
1-8. Checks on Completion of Installation ....................................................... 1-14
1-8-1. Description of On-board Switches and LEDs .......................... 1-14
1-9. System Connection.................................................................................... 1-26
2. Service Overview
2-1. Troubleshooting .......................................................................................... 2-1
2-2. Periodic Inspection and Maintenance ......................................................... 2-2
2-2-1. Cleaning ..................................................................................... 2-2
2-3. About the Data Backup Capacitor ............................................................... 2-3

3
DVS-9000/9000SF
Purpose of this manual
This manual is the installation manual of Switcher Processor Pack DVS-9000-C/
DVS9000SF-C and their optional boards and units.
This manual is intended for use by trained system and service engineers, and
describes the information on installing the DVS-9000-C/DVS9000SF-C system.
Related manuals
The following manuals are prepared for DVS-9000-C/DVS9000SF-C and their
optional boards and units.
..
..
.Operation Manual (Supplied with DVS-9000-C/DVS9000SF-C)
This manual describes the application and operation of DVS-9000-C/
DVS9000SF-C system.
..
..
.Maintenance Manual (Available on request)
This manual describes the detailed service information.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
maintenance manual for the corresponding unit. The maintenance manual contains
a complete list of all semiconductors and their ID Nos., and thus should be used
together with the CD-ROM.
Part number: 9-968-546-XX
Contents
This manual is organized by following sections.
Section 1 Installation
This section describes the operating environment, power supply, installation space,
installation of optional boards and units, rack mounting, connectors, input and
output signals of connectors, checking upon completion of installation, and system
configuration.
Section 2 Service Overview
This section describes the troubleshooting and periodic inspection and maintenance.
Manual Structure

1-1
DVS-9000/9000SF
Section 1
Installation
1-1. Operating Environment
Operating guaranteed temperature : +5 dC to +40 dC
Performance guaranteed temperature : +10 dC to +35 dC
Operating humidity : 10 % to 90 %
(relative humidity)
Storage temperature : _20 dC to +60 dC
Mass (when all options are installed) :
DVS-9000 : Approx. 43 kg
DVS-9000SF : Approx. 25 kg
Prohibited locations for installation
.Areas where the unit will be exposed do direct sunlight
or any other strong lights.
.Dusty areas
.Areas subject to vibration.
.Areas with strong electric or magnetic fields.
.Areas near heat sources.
.Areas subject to electrical noise.
.Areas subject where is subjected to static electricity.
Ventilation
The inside of the DVS-9000-C/DVS9000SF-C (DVS-9000
series hereafter) is cooled by a fan (both sides).
The power supply can be damaged if the exhaust vent
(both sides) and air intake (front panel) are blocked or the
fan is stopped.
Therefore, leave a blank space of more than 10 cm in the
front and both sides of the DVS-9000 series).
1-2. Power Supply
1-2-1. Power Specifications
A switching regulator is used for the power supply of this
unit. The voltage within the range of 100 V to 240 V can
be used without changing the supply voltage.
Power requirements : AC 100 to 240 V ±10 %
Power frequency : 50/60 Hz
Current consumption (when all options are installed) :
DVS-9000 : 8.6 to 4.2 A
DVS-9000SF : 5.5 to 2.5 A
m
.As the inrush current at turn-on is a maximum 60 A (at
100 V)/110 A (at 230 V), the capacity of the AC power
source must be commensurate with this load.
If the capacity of the AC power is not adequately large,
the AC power source braker will operate or the unit will
abnormally operate.
.The DVS-9000 contains the two power supply units as
the standard configuration. A maximum of four power
supply units may be installed. When starting up the
DVS-9000, be sure to turn on the power of two or more
power supply units.
.The DVS-9000SF contains the single power supply unit
as the standard configuration. A maximum of two power
supply units may be installed. When starting up the
DVS-9000, be sure to turn on the power of one or more
power supply units.
1-2-2. Recommended Power Cord
w
.The power cord is not supplied with the DVS-9000
series.
Be sure to use the power cord that is applicable to places
in the area.
To avoid a fire or an electric shock, be sure to use the
designated power cord.
.Do not damage the power cord otherwise a fire or
electric shock may result.
For customers in the U.S.A. and Canada
1Power cord, 125 V 10 A (2.4 m) : !1-557-377-11
AC inlet
1
For customers in the all European countries
1Power cord, 250 V 10 A (2.4 m) : !1-782-929-21
1
AC inlet

1-2 DVS-9000/9000SF
1-3. Installation Space (External dimensions)
Unit : mm
1-3. Installation Space (External dimensions)
1-3-1. DVS-9000
35
7
520
375
61 370
144.5 115.5 115.5
35
279.4
354(8U)
37.6
17.5
482
339
465
440

1-3
DVS-9000/9000SF
1-3. Installation Space (External dimensions)
375
61 380
144.5 115.5 115.5
17.5
482
37.2
101.6
176(4U)
161
465
440
35
7
520
1-3-2. DVS-9000SF
Unit : mm

1-4 DVS-9000/9000SF
1-4. Installing the Options
The DVS-9000-C/DVS9000SF-C is shipped from the
factory with the necessary option boards (refer to the
following table) already installed in accordance with the
specified system configuration.
The following options are available for the DVS-9000/
9000SF.
DVS-9000/9000SF Option List
Model name
Plug-in board Connector board
BKDS-9160 (DVS-9000 only) OUT-26 board CNO-19 board
24 Output Board
BKDS-9161 (DVS-9000 only) _CNO-20 board
8 Monitor Output Board
BKDS-9162 (DVS-9000SF only) _CNO-19 board
12 Output Board
BKDS-9210 MIX-46 board _
Mix/Effect Board
MKS-8110SD _CNI-10 board
17 Input Board
MKS-8111SD (DVS-9000 only) _CNI-17 board
Additional 12 Input Board
HK-PSU04 __
Power Supply Unit
1-4-1. Installing the Plug-in Boards
Each plug-in board of the Production Switcher Processor
DVS-9000/9000SF is allocated to a specific slot into which
they must be installed. Check to see that the respective
plug-in boards are installed in their respective slots.
The name of the board is shown near the eject lever at the
left-most end of each plug-in board.
Names of the plug-in boards and the slot numbers, to
which the plug-in boards are allocated, are shown on the
Extract PWB stopper assembly inside the front panel of the
DVS-9000/9000SF. Install the respective plug-in boards
according to this instruction.
n
Check to see that connectors of the plug-in boards are
securely inserted into the mother board (DVS-9000 : MB-
985 board, DVS-9000SF : MB-986 board) without loose
contact.
If any plug-in board is inserted into the incorrect slot, it
causes a system error and the system will not work correct-
ly.
c
Be sure to turn off the POWER switch before starting
installation work.
If installation work is started with the POWER switch left
on, it may cause electrical shock or damage to printed
circuit boards.
1-4. Installing the Options

1-5
DVS-9000/9000SF
Installation Procedure
1. Turn off the main power of the DVS-9000/9000SF and
disconnect the AC power cord from the wall outlet.
2. Loosen the four screws (with drop-safe) and remove
the front panel to the arrow.
3. Remove the screws (DVS-9000: 6 screws, DVS-9000SF:
4 screws) and remove the Extract PWB stopper assembly.
Screws (with drop-safe)
Front panel
Screws
(with drop-safe)
4. While the eject levers are opened as shown in the
illustration, insert the plug-in board into the board
guide rail.
Extract PWB stopper
assembly
B3 x 5
B3 x 5
Eject levers
1-4. Installing the Options
(The illustration shows the DVS-9000.)
(The illustration shows
the DVS-9000.)
(The illustration shows the DVS-9000.)

1-6 DVS-9000/9000SF
1-4-2. Installing the Connector Board
1. Remove the two screws and remove the blank panel.
m
.To install the connector board into the slot in which
the other board is installed already, loosen the two
fixing screws and remove the connector board that is
installed already.
.Store the removed blank panel in a safe place.
Blank panel
B3 x 5
B3 x 5
5. While closing the eject levers in the direction of arrow
1, push in the plug-in board.
6. Attach the plug-in board loose-proof assembly and the
front panel by reversing the installation steps of 2, 3.
DVS-9000 option
Name of option Name of board Slot on the front side
BKDS-9160 OUT-26 board 16
BKDS-9210 MIX-46 board 6, 7
DVS-9000SF option
Name of option Name of board Slot on the front side
BKDS-9210 MIX-46 board 6
Eject lever Eject lever
1
1
1-4. Installing the Options
(The illustration shows the DVS-9000.) (The illustration shows the DVS-9000.)

1-7
DVS-9000/9000SF
2. Insert the connector board horizontally level and
secure it with the two fixing screws.
DVS-9000 option
Name of option Name of board Slot on the rear side
BKDS-9160 CNO-19 board 16, 17
BKDS-9161 CNO-20 board 8
MKS-8110SD CNI-10 board 11, 12, 13
MKS-8111SD CNI-17 board 9
DVS-9000SF option
Name of option Name of board Slot on the rear side
MKS-8110SD CNI-10 board 8
BKDS-9162 CNO-19 board 6
Connector board
Screws
(with drop-safe)
Screws
(with drop-safe)
1-4. Installing the Options
1-4-3. Installing the HK-PSU04
The HK-PSU04 is used after it is installed in the DVS-
9000/9000SF.
n
Before installing the HK-PSU04, be sure to turn off the
main power. If the HK-PSU04 is installed while the main
power is turned on, it can result in electrical shock or
damage to printed circuit boards.
Installation procedure
1. Remove the front panel of the DVS-9000/9000SF.
(Refer to Section 1-4-1.)
2. Remove the two screws (B3 x5) fixing the PS cover,
and remove the PS cover.
3. Remove the two screws (PSW3 x6) fixing the blank
panel to the location where the HK-PSU04 is going to
be installed. Then remove the blank panel.
n
Store the removed blank panel in a safe place.
Blank panel
PS cover
PSW
3 x6
B3 x5
B3 x5
(The illustration shows the DVS-9000.)
(The illustration shows the DVS-9000.)

1-8 DVS-9000/9000SF
1-5. Rack Mounting
The DVS-9000/9000SF is mounted in the 19-inch standard
rack. To mount the DVS-9000/9000SF in the rack, use the
specified rack mount kit and follow the procedure described
below.
Specified rack mount kit : RMM-10
n
If other than the specified rack mount kit is used, the unit
may not be mounted in the 19-inch standard rack.
Parts of the RMM-10
.Rack tool 2 pcs
.Right rack mount adapter 1 pc
.Left rack mount adapter 1 pc
.Rack tool attaching screw 6 pcs
(B4 x6 : 7-682-560-09)
.Rack tool attaching screw 6 pcs
(B4 x10 : 7-682-560-10)
Other required parts
To mount in the rack, the rack mount kit RMM-10 and the
following part are required.
.Screw for rack mounting 4 pcs
(B5 x12 : 7-682-576-04)
1. Precautions for Rack Mounting
w
. To prevent the rack from falling or moving, fix the rack on
a flat and steady floor and the like using bolts or others.
If the rack falls due to the weight of the equipment, it may
cause death or serious injury.
.Be sure to use the specified rack mount kit.
If not, injury may result and the equipment may fall due
to insufficient strength.
.After rack mounting, be sure to tighten the screws on the
rack angle and fix the unit in the rack.
If the screws on the rack angle are not tightened, the unit
may slip from the rack and fall, causing injury.
c
When mounting the unit in the rack, note the following:
.Be sure to mount in the rack with two persons or more.
.Be careful not to catch your fingers or hands in the rack
mount rail or others.
.Mount in the rack in a stable position.
n
If several units are mounted in a rack, it is recommended to
install a ventilation fan to prevent temperature rise inside
the rack.
4. Push the portion of the HK-PSU04 marked by the
arrow and insert the HK-PSU04 into deep end as far as
it will go.
5. Secure the HK-PSU04 with the two screws removed in
step 3.
6. Attach the PS cover and the front panel by reversing
the installation steps of 1, 2.
1-4. Installing the Options
1-5. Rack Mounting
HK-PSU04
PSW3 x6
PSW3 x6
(The illustration shows the DVS-9000.)

1-9
DVS-9000/9000SF
1-5. Rack Mounting
2. Rack Mounting Procedure
This section describes the rack mounting procedure using
the RMM-10 rack mount kit.
n
Tighten the screws to the following torque.
Tightening torque : 120 x10_2N.m {12.2 kgf.cm}
1. Attach the rack tool to the side of the equipment using
the specified six screws.
n
Use B4 x6 screws.
B4 x6
B4 x6
Rack tool
Rack tool
2. Loosen the screws on the rear of the right and left
adapters and adjust the length of the adapter according
to the depth of the rack.
(The illustration below shows the left adapter.)
n
Maximum depth of adapter : 750 mm
Minimum depth of adapter : 595 mm
3. Attach the right and left adapters to the rack complete-
ly using the specified six screws.
(The illustration below shows the left adapter.)
4. Tighten the screws (B4 x6 : two screws each on the
right and left) for adjusting the length of the adapter
completely (the screws that were loosened in step 2).
5. Remove the front panel of the equipment.
(Refer to Section 1-4-1.)
B4 x6
B4 x6
Portion of
the rail
Adapter
B4 x10
B4 x10
31.75
31.75
1U
4U
8U
Unit : mm
(The illustration shows the DVS-9000.)

1-10 DVS-9000/9000SF
1-5. Rack Mounting
6. Align the groove of the rack tool at the side of the
equipment with the rail, and slide the equipment to the
rear.
n
The rack tools are hooked on the rails as shown below.
7. Fix the rack angle in the rack using the specified
screws.
8. Attach the front panel to the equipment.
(Refer to Section 1-4-1.)
Rack tool Rack tool
Rail Rail
B5 x12
B5 x12
(The illustration shows the DVS-9000.)

1-11
DVS-9000/9000SF
1-6. Matching Connectors
1-6. Matching Connectors
Use the following connectors, cables or equivalents when connecting cables to the unit.
Model name Panel indication Connector name Matching connector and cable
Name Sony part No.
MKS-8110SD PRIMARY INPUTS BNC, 75 ZBelden 8281 coaxial _
1 to 17 cable
MKS-8111SD PRIMARY INPUTS
69 to 80
BKDS-9160 OUTPUTS 1 to 12
BKDS-9162
BKDS-9161 MONITOR OUTPUTS
49 to 56
DVS-9000 REF IN BNC, 75 ZBelden 8281 coaxial _
DVS-9000SF REF OUT cable
EXT
REMOTE 1 to 4 D-sub 9-pin, Female D-sub 9-pin, Male
TERMINAL Connector 9-pin, Male 1-560-651-00*1
Junction Shell 9-pin 1-561-749-00
GPI D-sub 25-pin, Female D-sub 25-pin, Male
Connector 25-pin, Male 1-560-904-11*1
Junction Shell 25-pin 1-563-377-11
DATA RJ-45 modular jack*2__
CTRL
*1 : The following crimp contact is required for the plug.
AWG#18 to #22 : 1-566-493-21
AWG#22 to #24 : 1-564-774-11
AWG#24 to #30 : 1-564-775-11
*2 : Conforms to the IEEE 802.3 Ethernet 100BASE-TX standards.

1-12 DVS-9000/9000SF
1-7. Input/Output Signals of Connectors
_ EXT VIEW _
1
5
69
1
13
14
25
_ EXT VIEW _
+V
GPI OUT xB
GPI OUT xA
GPI OUT 5-8
GPI OUT COM
x: 1-4
<Relay>
<Open collector output>
(*3)
(*4)
1-7. Input/Output Signals of Connectors
The input/output signals of the connectors at the rear panel
are as follows.
TERMINAL : RS-232C (D-sub 9-pin, Female)
to Terminal
Pin No. Signal Name Function
1 DCD Data Carrier detect (*1)
2 RXD Received data
3 TXD Transmitted data
4 DTR Data terminal ready (*1)
5 GND Ground
6 DSR Data set ready (*1)
7 RTS Request to send (*2)
8 CTS Clear to send (*2)
9__
(*1) :Pins 1, 4 and 6 are internally connected together on the CN-2345
board.
(*2) :Pins 7 and 8 are internally connected together on the CN-2345 board.
GPI : (D-sub 25-pin, Female)
INPUT x8, TTL
OUTPUT x4, relay contacts 30 V 0.1 A
(resistive load)
OUTPUT x4, open collector, 30 V rated voltage
Pin No. Signal Name Function
1 GND Ground
2 GND Ground
3 GPI IN 2 General-purpose input
4 GPI IN 4
5 GPI IN 6
6 GPI IN 8
7 GPI OUT 1B General-purpose relay
8 GPI OUT 2B output (B) (*3)
9 GPI OUT 3B
10 GPI OUT 4B
Pin No. Signal Name Function
11 GPI OUT 6 General-purpose open collector
12 GPI OUT 8
output
(*4)
13 GPI OUT COM Ground for open collector
output
14 GND Ground
15 GPI IN 1 General-purpose input
16 GPI IN 3
17 GPI IN 5
18 GPI IN 7
19 GPI OUT 1A General-purpose relay
20 GPI OUT 2A output (A) (*3)
21 GPI OUT 3A
22 GPI OUT 4A
23 GPI OUT 5 General-purpose open
24 GPI OUT 7 collector output (*4)
25 GPI OUT COM Ground for open collector
output
n
A and B of the same number constitute a pair of relay
contacts.