Sony HCD-FX10 - Dvd/sacd Component For Dream... User manual

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Engineering Corporation
US Model
Canadian Model
DVD RECEIVER
9-879-623-02
2005K16-1
© 2005.11
Ver. 1.1 2005.11
HCD-FX10
HCD-FX10 is the amplifier, DVD/CD and
tuner section in DAV-FX10.
— Continued on next page —
SPECIFICATIONS
Model Name Using Similar Mechanism NEW
Mechanism Type CDM69EH-DVBU101
Optical Pick-up Name KHM-310CAB/C2NP
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND
TOTAL HARMONIC
DISTORTION: With 3 ohm loads, both
channels driven, from
200 – 20,000 Hz; rated
55 watts per channel
minimum RMS power,
with no more than 0.7 %
total harmonic distortion
from 250 milli watts to
rated output.
Amplifier section
Surround mode (reference) music power output
Front: 143 W + 143 W
(with SS-TS43)
Center*: 143 W
(with SS-CT43)
Surround*: 143 W + 143
W
(with SS-TS43B)
Subwoofer*: 285 W
(with SS-WS42)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
VIDEO 1, VIDEO 2 Sensitivity: 450 mV
Impedance: 50 kilohms
Inputs (Digital)
VIDEO 1 (Coaxial) Impedance: 75 ohms
VIDEO 2 (Optical)
Phones Accepts low-and high-
impedance headphones.
Super Audio CD/DVD system
Laser Semiconductor laser
(Super Audio CD/DVD: λ
= 650 nm)
(CD: λ= 790 nm)
Emission duration:
continuous
Signal format system NTSC
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0
dB)
Tuner section
System PLL quartz-locked digital
synthesizer system
FM tuner section
Tuning range 87.5 – 108.0 MHz
(100 kHz step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range 530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz
Video section
Outputs Video: 1 Vp-p 75 ohms
S video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
75 ohms
Input VIDEO1, VIDEO2: 1 Vp-p
75 ohms
This system incorporates with Dolby*1 Digital and
Dolby Pro Logic (II) adaptive matrix surround decoder
and the DTS*2 Digital Surround System.
*1 Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-Dsymbol are trademarks
of Dolby Laboratories.
*2 Manufacturedunder license fromDigitalTheater Systems,Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.
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2
HCD-FX10
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals,metal trim, “metallized” knobs, screws,
and all other exposed metal parts forAC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. Acommercialleakagetester, such astheSimpson229orRCA
WT-540A. Follow the manufacturers’instructions to use these
instruments.
2. A battery-operatedAC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operatedAC voltmeter.The“limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2VAC range are suitable. (See
Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k Ω 0.15 µ FAC
voltmete
r
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
General
Power requirements 120 V AC, 60 Hz
Power consumption On: 160 W
Standby: 0.3 W (at the
Power Saving Mode)
Dimensions (approx.) 445 ×70 ×375 mm
(17
5
/ 8 ×2
7
/ 8 ×14
7
/ 8
inches) (w/h/d) incl.
projecting parts
Mass (approx.) 5.1 kg (11 lb 4 oz)
Design and specifications are subject to change
without notice.
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3
HCD-FX10
CAUTION
Use of controls or adjustments or performance of procedures
otherthanthosespecifiedhereinmayresultinhazardousradiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the bottom exterior.
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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4
HCD-FX10
TABLE OF CONTENTS
1. SERVICING NOTE ................................................... 5
2. GENERAL ................................................................... 6
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 8
3-2. Top Panel SubAssy ......................................................... 9
3-3. Front Panel Assy.............................................................. 10
3-4. I/O Board, DC Fan .......................................................... 10
3-5. DMB10 Board ................................................................. 11
3-6. MAIN Board, H/P Board................................................. 12
3-7. FL Board, KEY Board, LED Board ................................ 12
3-8. DVD Mechanism Deck (CDM69EH-DVBU101)........... 13
3-9. Base Unit (DVBU101) .................................................... 13
3-10. Optical Pick-up (KHM-310CAB/C2NP) ........................ 14
3-11. SW Board, Bracket (Top) Assy ....................................... 14
3-12. RELAY Board ................................................................. 15
3-13. Motor (Stocker) Assy (Stocker)(M761) .......................... 15
3-14. Motor (Roller) Assy (Roller)(M781)............................... 16
3-15. Motor (Mode) Assy (Mode)(M771) ................................ 16
3-16. Rubber Roller (Slider) Assy ............................................ 17
3-17. Timing Belt (Front/Rear)................................................. 17
3-18. Cam (Gear) ...................................................................... 18
3-19. SENSOR Board ............................................................... 18
4. ASSEMBLY
4-1. How To Install The Cam (Eject Lock) ............................ 19
4-2. How To Install The Cam (Gear) ...................................... 19
4-3. How To Install The Gear (Mode C)................................. 20
4-4. How To Install The Gear (Mode Cam)............................ 20
4-5. How To Install The Rotary Encorder (S702),
Gear (Stocker Communication)....................................... 21
4-6. How To Install The Stocker Assy .................................... 21
5. TEST MODE ............................................................... 22
6. DIAGRAMS
6-1. Block Diagram – RF Section –....................................... 28
– VIDEO Section – .......................................................... 29
– AMP Section –.............................................................. 30
– AUDIO Section –.......................................................... 31
– POWER Section – ........................................................ 32
6-2. Printed Wiring Board – CHANGER Section – ............... 33
6-3. Schematic Diagram – CHANGER Section – ............. 34
6-4. Printed Wiring Board – DMB10 Section (Side A) – ...... 35
6-5. Printed Wiring Board – DMB10 Section (Side B) – ...... 36
6-6. Schematic Diagram – DMB10 Section (1/4) – .............. 37
6-7. Schematic Diagram – DMB10 Section (2/4) – .............. 38
6-8. Schematic Diagram – DMB10 Section (3/4) – .............. 39
6-9. Schematic Diagram – DMB10 Section (4/4) – .............. 40
6-10. Printed Wiring Board – MAIN Section (Side A) – ......... 41
6-11. Printed Wiring Board – MAIN Section (Side B) – ......... 42
6-12. Schematic Diagram – MAIN Section (1/8) – ................. 43
6-13. Schematic Diagram – MAIN Section (2/8) – ................. 44
6-14. Schematic Diagram – MAIN Section (3/8) – ................. 45
6-15. Schematic Diagram – MAIN Section (4/8) – ................. 46
6-16. Schematic Diagram – MAIN Section (5/8) – ................. 47
6-17. Schematic Diagram – MAIN Section (6/8) – ................. 48
6-18. Schematic Diagram – MAIN Section (7/8) – ................. 49
6-19. Schematic Diagram – MAIN Section (8/8) – ................. 50
6-20. Printed Wiring Board – FL/KEY Section –..................... 51
6-21. Schematic Diagram – FL/KEY Section – ...................... 52
6-22. Printed Wiring Board – LED / H/P Section – ................. 53
6-23. Schematic Diagram – LED / H/P Section – ................... 54
6-24. Printed Wiring Board – I/O Section (Side A) – ............... 55
6-25. Printed Wiring Board – I/O Section (Side B) – ............... 56
6-26. Schematic Diagram – I/O Section – ............................... 57
7. EXPLODEDVIEWS
7-1. Overall Section ................................................................ 72
7-2. Front PanelAssy Section................................................. 73
7-3. Chassis Section-1 ............................................................ 74
7-4. Chassis Section-2 ............................................................ 75
7-5. DVD Mechanism Deck Section-1
(CDM69EH-DVBU101) ................................................. 76
7-6. DVD Mechanism Deck Section-2
(CDM69EH-DVBU101) ................................................. 77
7-7. DVD Mechanism Deck Section-3
(CDM69EH-DVBU101) ................................................. 78
7-8. DVD Mechanism Deck Section-4
(CDM69EH-DVBU101) ................................................. 79
7-9. DVD Mechanism Deck Section-5
(CDM69EH-DVBU101) ................................................. 80
7-10. DVD Mechanism Deck Section-6
(CDM69EH-DVBU101) ................................................. 81
7-11. Optical Pick-Up Section (KHM-310CAB/C2NP) .......... 82
8. ELECTRICAL PARTS LIST .................................. 83
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5
HCD-FX10
SECTION 1
SERVICING NOTE
NOTES ON HANDLINGTHE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment”and check
that the S curve waveform is output several times.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the x stick and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the x stick and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the slot is
unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
Note 1: Regarding the notification symbol “R”
Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote commander,
“R” is added to the specific operating procedure in this manual.
Example MENU/NO “R” The MENU/NO button of remote
commander.
Note 2: Incorrect operations may be performed if the test mode ia not
entered properly.
In this case, press the ?/1 button to turn the power off, and
retry to enter the test mode.
Note 3: If the disc tray does not open and the message “LOCKED”
appears, press the x stick and the Abutton simultaneously
for 5 seconds or longer.
Then remove your fingers from the above stick and the button.
The message “UNLOCKED” appears for 2 seconds and the disc
tray opens.
Note on DMB10 board replacement
New part of EEP ROM (IC103) on the DMB10 board cannot be
used. Therefore, if the mounted DMB10 board (A-1104-744-A) is
replaced, exchange new EEP ROM (IC103) with that used before
the replacement.
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
Self-diagnosis Function
(When letters/numbers appear in the
display)
First 3
characters of
the service
number
Cause and/or corrective action
C 13 The disc is dirty.
,Clean the disc with a soft cloth
C 31 The disc is not inserted correctly.
,Restartthe system,then re-insert
the disc correctly.
E XX
(xx is a number) To prevent a malfunction, the
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
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6
HCD-FX10 SECTION 2
GENERAL This section is extracted
from instruction manual.
For more information, refer to the pages indicated in parentheses.
Front panel
ADisc slot (31)
B(remote sensor) (13)
CFront panel display (91)
DPHONES jack (31)
EVOLUME +/– (31)
FFUNCTION (31)
G./>(32)
Hx(stop) (32, 71)
IX(pause) (32)
JH(play) (31)
KA(eject) (31, 71)
LDISC 1-5 (31)
M"/1(on/standby) (27, 31, 71)
Index to Parts and Controls
Rear panel
ASPEAKER jacks (15)
BVIDEO 2 OPTICAL DIGITAL IN jack (25)
CVIDEO 1 COAXIAL IN jack (25)
DVIDEO 1 VIDEO/AUDIO IN jacks (23, 25)
ECOMPONENT VIDEO OUT jacks (21)
FMONITOROUT(VIDEO / S VIDEO)jacks
(21)
GAM terminal (20)
HFM 75ΩCOAXIAL jack (20)
IVIDEO 2 VIDEO/AUDIO IN jacks (23, 25)
COAXIAL IN AUDIO IN
RL
RL
AUDIO IN
VIDEO IN
VIDEO IN
COAXIAL
AM
FM
75
SPEAKER VIDEO 2 VIDEO 2
COMPONENT VIDEO OUT
MONITOR OUT
VIDEO 1
DIGITAL IN
OPTICAL (DVD ONLY) VIDEO
(DVD ONLY)
S VIDEO
YP B /C B P R /C R
FRONT R FRONT L SURR R SURR L CENTER WOOFER
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7
HCD-FX10
Remote
ATV (64)
BDISC SKIP (31)
CSOUND FIELD (55)
D./>PRESET –/+, TV CH –/+ (28,
32, 68)
EH(play) (31)
The Hbutton has a tactile dot.*
FTOP MENU (36)
GC/X/x/c/ENTER (27, 33, 45, 55, 58, 60,
67, 72)
C/X/x/chave tactile dots.*
HORETURN (38)
IALBUM –/+ (32, 65)
JANGLE (59)
KAUDIO (53)
The AUDIO button has a tactile dot.*
LSUBTITLE (59)
MNumber buttons (36, 60, 64)
The number 5 button has a tactile dot.*
NCLEAR, -(28, 33, 65)
OENTER
PPROGRESSIVE, TUNER MENU (22, 68)
QTV [/1(on/standby) (64)
R"/1(on/standby) (27, 31, 68)
STHEATRE SYNC (65)
TTV/VIDEO, SLEEP (64, 70)
UFUNCTION (22, 31, 57, 67)
Vm/M/ SLOW, TUNING –/+ (46,
68)
Wx(stop) (32, 60, 68)
XX(pause) (32)
YMUTING (32)
ZMENU (36)
wj VOLUME, TV VOL +/– (31, 68)
The VOLUME, TV VOL + button has a
tactile dot.*
wk DISPLAY (10, 28, 33, 60, 72)
wl /REPLAY, ADVANCE,
STEP (32)
e; DISPLAY (68)
ea DSGX (58)
es PICTURE NAVI (42)
ed REPEAT (35)
ef FM MODE (68)
Openthe
cover.
eg TV CH –/+ (64)
The TV CH + button has a tactile dot.*
eh TV VOL +/– (64)
ej MULTI/2CH (37)
ek SA-CD/CD (37)
el AMP MENU (27, 45, 58, 67)
*Use the tactile dot as a reference when operating the
system.
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8
HCD-FX10 SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
3-8.DVD MECHANISM DECK
(CDM69EH-DVBU101)
(Page 13)
3-3.FRONT PANEL ASSY
(Page 10)
3-5.DMB10 BOARD
(Page 11) 3-7.FL BOARD, KEY BOARD,
LED BOARD
(Page 12)
3-4.I/O BOARD, DC FAN
(Page 10)
3-6.MAIN BOARD, H/P BOARD
(Page 12)
3-9.BASE UNIT(DVBU101)
(Page 13)
3-2.TOP PANEL SUB ASSY
(Page 9)
3-16.RUBBER ROLLER
(SLIDER) ASSY
(Page 17)
3-17.TIMING BELT
(FRONT/REAR)
(Page 17)
3-18.CAM (GEAR)
(Page 18)
3-19.SENSOR BOARD
(Page 18)
3-11.SW BOARD,
BRACKET (TOP) ASSY
(Page 14)
3-10.OPTICAL PICK-UP
(KHM-310CAB/C2NP)
(Page 14)
3-15.MOTOR (MODE)
ASSY (MODE) (M771)
(Page 16)
3-14.MOTOR (ROLLER)
ASSY (ROLLER) (M781)
(Page 16)
3-13.MOTOR (STOCKER)
ASSY (STOCKER) (M761)
(Page 15)
3-12.RELAY BOARD
(Page 15)
SET
•This set can be disassembled in the order shown below.
•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are
completed.
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9
HCD-FX10
3-2. TOP PANEL SUB ASSY
Note: Follow the disassembly procedure in the numerical order given.
2 two flat head screws (TP)
1 two flat head screws (TP)
5 top panel sub assy
9 chassis (top) sub assy
3 two screws
(+BVTP 3
× 8)
4 three screws
(+BVTP 3
× 6)
8 screw
(+BVTP 3
× 6)
7 two screws
(+BVTP 3
× 6)
6 two screws
(+BVTP 3
× 6)
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10
HCD-FX10
3-4. I/O BOARD, DC FAN
3-3. FRONT PANEL ASSY
6 front panel assy
3 MD cover
5 four screws
(+BVTP 3
× 8)
2 three screws
(+BVTP 3
× 8)
1 screw
(+BVTP 3
× 8)
4 wire (flat type)
19p(CN801)
2 connector
(CN300)
1 connector
(CN901)
7 DC fan
qd tuner
qa I/O board
back panel
5 wire (flat type)
13p(CN201)
0 wire (flat type)
11p(CN101)
4 wire (flat type)
23p(CN601)
9 screw (+BVTP 3 × 8)
8 six screws (+BVTP 3 × 8)
3 three screws (+BVTP 3 × 8)
qs two screws (+BVTP 3 × 8)
6 two screws (+BVTT 4 × 8)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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11
HCD-FX10
3-5. DMB10 BOARD
9 DMB10 board
qa dmb chassis
8 two screws
(+BV 3)
7 two screws
(+BV 3)
0 three screws
(+BVTP 3
× 8)
4 wire (flat type)
11p(CN4501)
6 wire (flat type)
13p(CN106)
5 connector (CN401)
1 connector (CN201)
3 wire (flat type)
13p(CN4802)
2 wire (flat type)
24p(CN101)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

12
HCD-FX10
3-7. FL BOARD, KEY BOARD, LED BOARD
3-6. MAIN BOARD, H/P BOARD
7 LED board
8 disc button sub assy
qs play button sub assy
qa KEY board
4 FL board
6 six screws
(DIA. 2.6
× 8)
5 five screws
(DIA. 2.6
× 8)
0 five screws
(DIA. 2.6
× 8)
9 four screws
(DIA. 2.6
× 8)
1 four screws
(DIA. 2.6
× 8)
2 connector
(CN801)
3 wire (flat type)
15p(CN802)
qf MAIN board
2 H/P board
qa heat sink
qd five screws
(+BV 3)
1 two screws
(+BV 3)
qs four screws
(+BV 3)
9 two screws
(+BV 3)
7 wire (flat type)
23p(CN507)
6 wire (flat type)
27p(CN502)
4 wire (flat type)
19p(CN509)
5 wire (flat type)
11p(CN505)
8 wire (flat type)
11p(CN504)
3 connector (CN309)
0 screw
(+BVTP 3
× 14)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

13
HCD-FX10
3-8. DVD MECHANISM DECK (CDM69EH-DVBU101)
3 boss
5 boss
2 boss
4 boss
1 floating screw (DIA. 12)
6 base unit (DVBU101)
2 two screws
(+BV 3)
1 two screws
(+BV 3)
3 DVD mechanism deck
(CDM69EH-DVBU101)
3-9. BASE UNIT (DVBU101)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

14
HCD-FX10
3-11. SW BOARD, BRACKET (TOP) ASSY
3-10. OPTICAL PICK-UP (KHM-310CAB/C2NP)
3 insulator screw
4 insulator screw
2 insulator screw
1 insulator screw
8 insulator
9 insulator
7 insulator
6 insulator
0 optical pick-up
(KHM-310CAB/C2NP)
5
6 six screws
(+BVTP2.6)
5 SW (4) board
4 SW (3) board
3 SW (2) board
2 SW (1) board
7 bracket (top) assy
1 four screws
(+BTP2.6
× 6)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

15
HCD-FX10
3
1 Remove five solders.
– bottom view –
RELAY board
2 four screws
(+BVTP2.6)
4 connector
(CN710)
5 connector
(CN703)
6 RELAY board
4
5 stocker motor board
3 two screws
(+BVTP2.6)
2 Remove two solders
6 motor (stocker) assy
(stocker) (M761)
1 belt (stocker)
3-12. RELAY BOARD
3-13. MOTOR (STOCKER) ASSY (STOCKER)(M761)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

16
HCD-FX10
1 belt (roller V)
4 ROLLER MOTOR board
2 Remove two solders.
5 motor (roller) assy
(roller)(M781)
3 two screws
(+BVTP2.6)
1 Remove five solders
of rotary encoder.
2 Remove two solders
of motor (M771)
MODE MOTOR
board
4 MODE MOTOR board
5 belt (mode V)
6 motor (mode) assy
(mode) (M771)
3 two screws
(+BVTP2.6)
3-14. MOTOR (ROLLER) ASSY (ROLLER)(M781)
3-15. MOTOR (MODE) ASSY (MODE)(M771)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

17
HCD-FX10
qg sub chassis
qf screw
(BVTP2.6 × 8)
8 step screw
qs step screw
5 step screw
9 tension
spring
(slider 2)
6 tension spring
(slider 4)
0 rubber roller
(slider 4) assy
7 rubber roller
(slider 1) assy
qa rubber roller
(slider 2) assy
qd rubber roller
(slider 1) assy
3 tension spring
(base slider 5)
1 step screw
4 rubber roller
(slider 5) assy
2 rubber roller
(slider S) assy
bracket (top) assy
Note: Refer to assembly (Section 4)
2 gear (mode cam)
: Note
1 screw
(PTPWH2.6
× 8)
3 slider (mode cam) assy
5 two gears
(center)
7 two gears (center)
8 timing belt (rear)
9 timing belt (rear)
4 gear
(timing)
6 timing belt
(front)
timing belt
(rear)
When install three timing belts,
its pass under each claws.
timing belt
(rear)
timing belt (front)
claw
claw
claw
claw
3-16. RUBBER ROLLER (SLIDER) ASSY
3-17. TIMING BELT (FRONT/REAR)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

18
HCD-FX10
qf cam (gear)
: Note
qs gear(mode cam)
0 gear (mode C)
:Note
4 gear (mode 5)
8 gear (mode D)
6 gear (mode 5)
1 screw(PTPWH2.6 × 8)
7 screw (PTPWH2.6 × 8)
9 screw
(PTPWH2.6
× 8)
qa screw
(PTPWH2.6
× 8)
3 screw (PTPWH2.6 × 8)
5 screw (PTPWH2.6 × 8)
2 pulley
(mode deceleration)
qd screw
Note: Refer to assembly
(Section 4).
ql harness
qd gear (eject lock)
q; cam (eject lock)
: Note
qh two claws
qj rotary encoder
(S771)
qf gear
(mode B)
w; screw
(BVTP2.6
× 8)
qg screw
(PTPWH2.6
× 8)
wa SENSOR board
8 shaft
(shutter)
7 compression spring
(shutter)
qs cam (BU U/D)
qa screw
(PTPWH2.6
× 8)
3 screw
(BVTP2.6
× 8)
1 screw
(PTPWH2.6
× 8)
4 two screws
(BVTP2.6
× 8)
2 lever shutter (A)
5 base (shutter) block
6 gear (mode A)
9 screw
(PTPWH2.6
× 8)
qk claw
Note: Refer to assembly (Section 4).
3-18. CAM (GEAR)
3-19. SENSOR BOARD
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

19
HCD-FX10
SECTION 4
ASSEMBLY
4-1. HOWTO INSTALL THE CAM (EJECT LOCK)
•This set can be assembled in the order shown below.
4-2. HOWTO INSTALL THE CAM (GEAR)
mark
cam (BU U/D)
cam (eject lock)
– bottom view • front –
gear (eject lock)
1 Rotate the cam (BU U/D) fully in the direction of arrow.
2 Engage the gear (eject lock) and the gear of the cam (eject lock)
aligning the mark with the center of the gear (eject lock).
boss
cam (gear)
mark
cam (BU U/D)
– bottom view • front –
1 Check that the cam (BU U/D) can not be rotated in the direction of arrow.
2 Align the mark on the cam (gear) with the boss as shown in the figure
and install the cam (gear).
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

20
HCD-FX10
4-4. HOWTO INSTALLTHE GEAR (MODE CAM)
4-3. HOWTO INSTALLTHE GEAR (MODE C)
1 Align the mark on the rotary encoder (S771) with the projection of the assy.
2 Check that the cam (BU U/D) can not be rotated in the direction of arrow.
3 Install the gear ( mode C)
– bottom view • front –
gear (
mode C)
rotary encoder
(S771) cam (BU U/D)
mark projection chassis
mark B
slider (mode cam) assy
shaft
mark
A
mark D
gear (mode cam)
cam (gear)
mark C
1 Slide the shaft in the direction of arrow.
2 Align mark A on the gear (mode cam) with mark B on the slider (mode cam) assy,
then install the gear (mode cam).
3 Check that mark C on the gear (mode cam) is in alignment with mark D on the cam (gear).
– bottom view • front –
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com