Sony HCD-ZX70DVD User manual

SERVICE MANUAL
Amplifier section
AUDIO POWER SPECIFICATIONS:
(U.S.A. modelonly)
POWER OUTPUTAND TOTAL HARMONIC
DISTORTION:
with 8 ohm loads both channels driven, from 120-
10,000 Hz; rates 90 watts per channel minimum RMS
power, with no more than 10% total harmonic
distortion from 250 milliwatts to rated output.
Total harmonics distortion Less than 0.07%
(8 ohms at 1 kHz, 50 W)
CenterSpeaker:
Continuous RMS power output
40 watts
(8 ohms at 1 kHz,
10% THD)
Rear Speaker:
Continuous RMS power output
40 + 40 watts
(8 ohms at 1 kHz,
10% THD)
Canadianmodel:
FrontSpeaker:
Continuous RMS power output
100 + 100 watts
(8 ohms at 1 kHz,
10% THD)
Total harmonics distortion Less than 0.07%
(8 ohms at 1 kHz, 50 W)
CenterSpeaker:
Continuous RMS power output
40 watts
(8 ohms at 1 kHz,
10% THD)
Rear Speaker:
Continuous RMS power output
40 + 40 watts
(8 ohms at 1 kHz,
10% THD)
European model:
FrontSpeaker:
DIN power output (rated) 80 + 80 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
100 + 100 watts
(8 ohms at 1 kHz,
10% THD)
Music power output (reference)
170 + 170 watts
(8 ohms at 1 kHz,
10% THD)
CenterSpeaker:
DIN power output (rated) 30 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
40 watts
(8 ohms at 1 kHz,
10% THD)
Music power output (reference)
60 watts
(8 ohms at 1 kHz,
10% THD)
COMPACT DISC DECK RECEIVER
SPECIFICATIONS
HCD-ZX70DVD
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Chinese Model
HCD-ZX70DVD is the Amplifier, DVD/CD
player, Tape Deck and Tuner section in
MHC-ZX70DVD.
– Continued on next page –
Model Name Using Similar Mechanism NEW
DVD DVD Mechanism Type CDM53J-DVBU1
Section Base Unit Name DVBU1
Optical Pick-up Name KHM-220AAA
TAPE Model Name Using Similar Mechanism HCD-ZX30AV
Section Tape Transport Mechanism Type TCM-230AWR12
This stereo system is equipped with the Dolby B-type noise
reduction system*.
* Manufactured under license from Dolby Laboratories
Licensing Corporation.
DOLBY and the double-D symbol ;are trademarks of
Dolby Laboratories Licensing Corporation.
This system incorporates Dolby * Digital and Pro Logic
Surround.
* Manufactured under license from Dolby Laboratories.
“Dolby”, “AC-3”, “Pro Logic” and the double-D symbol ;
are trademarks of Dolby Laboratories.
Confidential unpublished Works. © 1992-1997 Dolby
Laboratories, Inc. All rights reserved.
9-929-264-15 Sony Corporation
2004I05-1 Audio Group
© 2004.09 Published by Sony Engineering Corporation
Ver 1.4 2004.09

2
Inputs
VIDEO (AUDIO) IN: voltage 250 mV,
(phono jacks) impedance 47 kilohms
MD IN: voltage 450 mV,
(phono jacks) impedance 47 kilohms
MIC: sensitivity 1 mV,
(mini jack) impedance 10 kilohms
(Asian model only)
Outputs
MD OUT: voltage 250 mV
(phono jacks) impedance 1 kilohms
VIDEO OUT: max. output level
(phono jack) 1Vp-p, unbalanced,
Sync negative, load impedance
75 ohms
S-VIDEO OUT: Y: 1Vp-p, unbalanced,
(4-pin/mini-DIN jack) Sync negative,
C: 0.286Vp-p,
load impedance 75 ohms
PHONES: accepts headphones of
(stereo mini jack) 8 ohms or more
FRONT SPEAKER: accepts impedance of 8 to 16 ohms
REAR SPEAKER: accepts impedance of 8 to 16 ohms
CENTER SPEAKER: accepts impedance of 8 to 16 ohms
WOOFER OUT: Voltage 1 V, impedance 1 kilohms
DVD player section
Laser Semiconductor laser
Frequency response DVD (PCM 48 kHz):
2 Hz –22 kHz = (±1 dB)
CD: 2Hz –20 kHz = (±1 dB)
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
Video color system format NTSC, PAL
DIGITAL OUT OPTICAL
(Square optical connector jack, rear panel)
Wavelength 660 nm
Output Level –18 dBm
Tape playersection
Recording system 4-track 2-channel stereo
Frequency response 40 –13,000 Hz (±3 dB),
(DOLBY NR OFF) using Sony TYPE I cassette
40 –14,000 Hz (±3 dB),
using Sony TYPE II cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
North American model: 87.5 –108.0 MHz (100 kHz step)
Other models: 87.5 –108.0 MHz (50 kHz step)
Antenna FM antenna
Antenna terminals 75 ohm unbalanced
Intermediate frequency 10.7 MHz
AM tunersection
Tuning range
North American model: 530 –1,710 kHz
(with the interval set at
10 kHz)
531 –1,710 kHz
(with the interval set at
9 kHz)
European and Middle Eastern models:
531 –1,602 kHz
(with the interval set at
9 kHz)
Other models: 531 –1,602 kHz
(with the interval set at
9 kHz)
530 –1,710 kHz
(with the interval set at
10 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz
Music power output (reference)
60 + 60 watts
(8 ohms at 1 kHz,
10% THD)
Othermodels:
The following measured at AC 120/220/240 V,
50/60 Hz
FrontSpeaker:
DIN power output (rated) 95 + 95 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
120 + 120 watts
(8 ohms at 1 kHz,
10% THD)
CenterSpeaker:
DIN power output (rated) 30 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
40 watts
(8 ohms at 1 kHz,
10% THD)
Rear Speaker:
DIN power output (rated) 30 + 30 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
40 + 40 watts
(8 ohms at 1 kHz,
10% THD)
General
Power requirements
North American model: 120 V AC, 60 Hz
European model: 230 V AC, 50/60 Hz
Australian model: 230 –240 V AC, 50/60 Hz
Mexican model: 120 V AC, 60 Hz
Thai and Chinese models: 220 V AC, 50/60 Hz
Other models: 120 V, 220 V or
230 –240 V AC, 50/60 Hz
Adjustable with voltage selector
Power consumption
North American model: 220 watts
European model: 220 watts
Other models: 230 watts
Dimensions (w/h/d) Approx. 250 x 375 x 395 mm
Mass
North American model: Approx. 13.2 kg
European model: Approx. 13.0 kg
Other models: Approx. 13.5 kg
Design and specifications are subject to change
without notice.
Rear Speaker:
DIN power output (rated) 30 + 30 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
40 + 40 watts
(8 ohms at 1 kHz,
10% THD)

3
1. SERVICING NOTES ............................................... 5
2. GENERAL ................................................................... 7
3. DISASSEMBLY ......................................................... 9
4. ASSEMBLY................................................................. 18
5. MECHANICAL ADJUSTMENT.......................... 21
6. DIAGRAMS
6-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 23
6-2. Printed Wiring Board –TK Board –............................... 24
6-3. Schematic Diagram –TK Board –................................. 25
6-4. Printed Wiring Board –MB Board (Side A) –............... 26
6-5. Printed Wiring Board –MB Board (Side B) –............... 27
6-6. Schematic Diagram –MB Board (1/10) –...................... 28
6-7. Schematic Diagram –MB Board (2/10) –...................... 29
6-8. Schematic Diagram –MB Board (3/10) –...................... 30
6-9. Schematic Diagram –MB Board (4/10) –...................... 31
6-10. Schematic Diagram –MB Board (5/10) –...................... 32
6-11. Schematic Diagram –MB Board (6/10) –...................... 33
6-12. Schematic Diagram –MB Board (7/10) –...................... 34
6-13. Schematic Diagram –MB Board (8/10) –...................... 35
6-14. Schematic Diagram –MB Board (9/10) –...................... 36
6-15. Schematic Diagram –MB Board (10/10) –................... 37
6-16. Printed Wiring Board –IF Board –................................ 38
6-17. Schematic Diagram –IF Board –................................... 39
6-18. Printed Wiring Boards –CDM Section –....................... 40
6-19. Schematic Diagram –CDM Section –........................... 41
6-20. Printed Wiring Board –AUDIO Board –....................... 42
6-21. Schematic Diagram –AUDIO Board –.......................... 43
6-22. Printed Wiring Board –LEAF SW Board –................... 44
6-23. Schematic Diagram –LEAF SW Board –...................... 44
6-24. Printed Wiring Board –MAIN Board –......................... 45
6-25. Schematic Diagram –MAIN Board (1/5) –................... 46
6-26. Schematic Diagram –MAIN Board (2/5) –................... 47
6-27. Schematic Diagram –MAIN Board (3/5) –................... 48
6-28. Schematic Diagram –MAIN Board (4/5) –................... 49
6-29. Schematic Diagram –MAIN Board (5/5) –................... 50
6-30. Printed Wiring Board –MIC Board –............................ 51
TABLE OF CONTENTS
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
6-31. Schematic Diagram –MIC Board –............................... 51
6-32. Printed Wiring Boards –FRONT AMP/HP Boards –.... 52
6-33. Schematic Diagram –FRONT AMP/HP Boards –........ 53
6-34. Printed Wiring Board –SURR AMP Board –................ 54
6-35. Schematic Diagram –SURR AMP Board –................... 55
6-36. Printed Wiring Boards –PANEL/CD SW Boards –...... 56
6-37. Schematic Diagram –PANEL/CD SW Boards –........... 57
6-38. Printed Wiring Board –SUB PANEL Board –.............. 58
6-39. Schematic Diagram –SUB PANEL Board –................. 59
6-40. Printed Wiring Boards
–TRANS/SUB TRANS Boards –.................................. 60
6-41. Schematic Diagram
–TRANS/SUB TRANS Boards –.................................. 61
7. EXPLODED VIEWS................................................ 65
8. ELECTRICAL PARTS LIST ............................... 73

4
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized”knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit”indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are
suitable. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k Ω 0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.

5
PART No.
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
MODEL IDENTIFICATION
– Back Panel –
MODEL PART No.
US model 4-227-558-0[]
Canadian model 4-227-558-1[]
AEP, UK, German and
North European models 4-227-558-2[]
Saudi Arabia model 4-227-559-0[]
Malaysia and Singapore models 4-227-559-1[]
E model 4-227-559-2[]
Mexican model 4-227-559-3[]
Hong Kong model 4-227-559-4[]
Australian model 4-227-559-5[]
Thai model 4-227-559-6[]
Argentine model 4-227-559-7[]
Chinese model 4-227-559-8[]
Taiwan model 4-227-559-9[]

6
IF board
MB board
Connect jig (extension cable J-2501-198-A)
to the IF board
(
CN10
)
and CONNECT board
(
CN701
)
.
CONNECT board
heat sink
Heat sink gets heated up to a high temperature.
Be careful not to get burnt.
NOTE ON TEMPERATURE OF HEAT SINK
SERVICE POSITION
In checking the DVD block, prepare jig (extension cable J-2501-198-A: 700 mm 17 cores).

7
1
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rd
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rg
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ta
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2 3 456 789 q; qa
qs
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ws
wd
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SECTION 2
GENERAL
LOCATION OF CONTROLS
• Front View
1I/1button and indicator
2CD SYNC button
3TAPE A n/Nbuttons and indicators
4TAPE B n/Nbuttons and indicators
5Fluorescent indicator tube
6xbutton
7DVD ubutton and indicator
8TUNER/BAND button
9SET UP MODE indicator
0Remote sensor
qa SOUND MODE indicator
qs DSP button and indicator
qd V-GROOVE button and indicator
qf MODE SELECT button
qg PUSH ENTER multi stick
qh TITLE button
qj DVD MENU button
qk m, M buttons
ql ., > buttons
w; VOLUME knob
wa GROOVE button and indicator
ws GROOVE-EX button and indicator
wd ZB button
wf Tape B deck
wg Disc 1 indicator
wh Disc 2 indicator
wj Disc 3 indicator
wk Disc 4 indicator
wl Disc 5 indicator
e; TIMER SELECT indicator
ea DISPLAY button
es FUNCTION button
ed SELECT button
ef RETURN button
eg HI-DUB button
eh NEXT button
ej PREVIOUS button
ek PHONES jack
el REC PAUSE/START button and indicator
r; PRO LOGIC button and indicator
ra DVD 5.1CH button and indicator
rs ZA button
rd Tape A deck
rf MIC VOL knob
(EA, MY, SP, HK, TH, TW, CH)
rg MIC jack (EA, MY, SP, HK, TH, TW, CH)
rh DISC 1 button
rj DISC 2 button
rk DISC 3 button
rl DISC 4 button
t; DISC 5 button
ta Disc tray
ts Z1 button
td Z2 button
tf Z3 button
tg Z4 button
th Z5 button
• Abbreviation
CH : Chinese model
EA : Saudi Arabia model
MY : Malaysia model
HK : Hong Kong model
SP : Singapore model
TH : Thai model
TW : Taiwan model

8
4
Move the multi stick toward b.
The minute indication flashes.
5
Move the multi stick toward Vor v
repeatedly to set the minute.
6
Press PUSH
To cancel the menu operation
Press MODE SELECT.
Tips
•Refer to the illustration to use the multi stick. Place
your finger on the center of the multi stick and
move in the direction you want (up/down or left/
right shown V/vor B/bin this manual).
PUSH
ENTER
•All of the functions that use the multi stick can also
be performed using V/v/B/band ENTER on the
remote.
•If you’ve made a mistake, start over from step 1.
To change the time
The previous explanation shows you how to set
the time while the power is off. To change the
time while the power is on, do the following:
1Press MODE SELECT repeatedly to select “Set
Up Mode”, then press PUSH ENTER.
2Move the multi stick toward Bor brepeatedly
to select “Timer Set Up ?”, then press PUSH
ENTER.
3Move the multi stick toward Bor brepeatedly
to select “Clock Set ?”, then press PUSH
ENTER.
4Perform steps 3 through 6 on this page.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
Step 3: Setting the time
You must set the time before using the timer
functions.
The clock is on a 24-hour system for the European
model, and on a 12-hour system for other models.
For illustration purposes, the 12-hour system
model is used.
1
Press MODE SELECT when the system
is turned off.
“Clock Set ?”appears.
When the system is in the Power Saving
Mode, “Clock Set ?”will not appear. Either
set Power Saving Mode off, or follow the
steps on this page (“To change the time”)
after turning the power on.
2
Press PUSH ENTER.
The hour indication flashes.
3
Move the multi stick toward Vor v
repeatedly to set the hour.
?/1
(Power) 12,3,4,5,6
Up (V)
Right (b)
Left (B)
Down (v
)
Parts Identification for
the remote
You can also operate the system with the supplied
remote.
* You can operate with the remote only.
**These buttons do not operate when the function
is set to “DVD”.
TV
Remote
Button(s)
TV ?/1*
TV/VIDEO*
TV CH +/–*
TV VOL +/–*
TUNER
Remote
Button(s)
TUNER/BAND
./> (+, –)
m/M
numeric buttons
>10*
Function
Turn the TV on or off.
Switch the TV's video input.
Change the TV channels.
Adjusts the volume of the TV
speaker(s).
Function
Selects FM or AM.
Selects a preset number.
Scans for a station or selects a
preset station.
Select a preset number.
continued
DVD/VIDEO CD/CD
Remote
Button(s)
DVD N
x
X
./>
(PREV/NEXT)
m/M
STEP c/C*
SLOW t/T*
D.SKIP
Numeric buttons*
DVD SETUP*
RETURNO
AUDIO*
ANGLE*
SUBTITLE*
TITLE
DVD MENU
DVD DISPLAY*
DISPLAY
Function
Starts playback.
Stops playback.
Pauses playback.
Selects a chapter or track.
For VIDEO CD, use NEXT to see
the rest of the menu, and use
PREV to go back to the top of the
menu.
Locates a desired point in a track.
Performs frame by frame playback
of DVD and VIDEO CD.
Performs slow playback of DVD
and VIDEO CD.
Exchanges discs.
Use for the menu operations.
Displays the setup display on the
TV screen.
Returns to previously selected
screen.
Changes the audio sound track.
Changes the angles when playing
a DVD.
Changes the subtitle language.
Displays the title menu on the TV
screen.
Displays the DVD menu on the
TV screen.
Displays the control menu screens.
Changes the front panel display.
TAPE
Remote
Button(s)
TAPE A nN
TAPE B nN
x
./>
m/M
TIMER
Remote
Button(s)
SLEEP*
OTHERS
Remote
Button(s)
?/1
VOL +/–
B/b/V/v
ENTER
FUNCTION
CLEAR*
MODE SELECT
FILE SELECT
MD*
VIDEO*
MULTI/2CH
PRO LOGIC
ON/OFF
T.TONE
ON/OFF*,**
DSP
CENTER
LEVEL +/–*,**
REAR
LEVEL +/–*,**
Function
Starts playback.
Each time you press this button,
the tape reverses direction.
Stops playback.
Searches for the beginning of a
Track (AMS:Automatic Music
Sensor).
Fast-forwards or rewinds.
Function
Selects a sleep timer.
Function
Turns the system on or off.
Adjusts the volume.
Use to select menu and adjust the
settings.
Selects the function.
Restores a setting to the factory
preset.
Enters the menu mode.
Selects the preset audio effect file.
Press to listen to the connected
MD deck.
Press to listen to the connected
VCR.
Press to switch between multi
channel and stereo audio.
Activates the Pro Logic effects.
Use to test each speaker’s volume.
Activates the surround effects.
Adjusts the center speaker level.
Adjusts the rear speaker level.
Parts Identification for the
remote (continued)
This section is extracted from
instruction manual.

9
SECTION 3
DISASSEMBLY
• This set can be disassembled in the order shown below.
UPPER CASE
(Page 10)
FRONT PANEL SECTION
(Page 10)
BACK PANEL SECTION
(Page 11)
MAIN BOARD
(Page 11)
POWER TRANSFORMER
(T902) (Page 12) IF BOARD
(Page 12)
FRONT AMP BOARD
(Page 13)
MB BOARD
(Page 13)
DVD MECHANISM DECK
(CDM5J-DVBU)
(Page 14)
TAPE MECHANISM DECK
(TCM-230AWR12)
(Page 17)
FITTING BASE (GUIDE) ASS’Y,
BRACKET (CHASSIS)
AND MAGNET ASS’Y
(Page 14)
MAGNET ASS’Y,
DVD BASE UNIT (DVBU1)
(Page 15)
TRAY (SUB)
(Page 16)
CHASSIS (MOLD B) SECTION,
STOCKER SECTION
AND SLIDER (SELECTION)
(Page 16)
OPTICAL PICK-UP, TK BOARD
(KHM-220AAA) (Page 15)

10
7 two screws
(BVTT 3 × 6)
6 connector
(CN691)
8 screw(P 3 × 8)
9 front panel section
5 connector
(CN914)
2 wire (flat type)
(15 core) (CN305)
1 connector
(CN504)
4 wire (flat type)
(17 core) (CN503)
3 wire (flat type)
(11 core) (CN304)
3 five screws
(BVTT 3
× 8)
4 upper case
1 three screws
(CASE3 TP2)
2 three screws
(CASE3 TP2)
UPPER CASE
FRONT PANEL SECTION
Note: Follow the disassembly procedure in the numerical order given.

11
6 connector
(CN941)
1 wire (flat type)
(13 core) or(15 core)
(CN502)
2 connector
(CN901)
2 connector
(CN902)
2 connector
(CN903)
5
3 connector
(CN201)
4 three screws
(BVTP 3
× 8)
4 fifteen screws
(BVTP 3
× 8)
4 screw
(BVTP 3
× 8)
7 Remove the back panel
to direction of the arrow.
BACK PANEL SECTION
MAIN BOARD
3 screw
(BVTP 3
× 8)
3 screw
(BVTP 3
× 8)
5 MAIN board
1 connector
(CN1001)
4 connector
(CN902)
4 connector
(CN901)
2 wire (flat type) (23 core)
(CN6)
2 wire (flat type) (13 core)
(CN8)

12
3 two screws
(BVTP 3 × 8)
1 wire (flat type) (17 core)
(CN10)
1 wire (flat type) (10 core)
(CN1)
1 wire (flat type) (23 core)
(CN5)
1 wire (flat type) (13 core)
(CN7)
1 wire (flat type) (17 core
)
(CN9)
2 connector
(CN11)
2 connector
(CN13)
3 screws
(BVTP 3 × 8)
4 IF board
3 four screws
(BVTP 4 × 6)
1 connector
(CN801)
2 connector
(CN913)
4 Power transforme (T902)
POWER TRANSFORMER (T902)
IF BOARD

13
3 screw
(BVTP 3
× 8)
7 three screws
(BVTT 3
× 8)
4 chassis
9 screw
(BVTP 3
× 8)
2 two screws
(BVTP 3
× 8)
5 wire (flat type) (18 core)
(CN002)
6 connector
(CN013)
5 wire (flat type) (18 core)
(CN003)
8 MB board
qa bracket
1 three screws
(BVTP 3
× 8)
0 screw
(BVTP 2.6
× 8)
9 two screws
(BVTP 3
× 8)
2 two screws
(BVTP 3
× 8)
3 two screws
(BVTP 3
× 16)
7 two screws
(BVTP 3
× 16)
8 front amp board
6 two screws
(BVTP 3
× 8)
5 surrund amp board
4 bracket
1 connector
(CN1002)
0 heat sink
FRONT AMP BOARD
MB BOARD

14
1 two connectors
(CN709, 715)
7 connector
(CN710)
9 magnet ass’y
2 four screws
(BTTP M2.6)
8 four screws
(BTTP M2.6)
4 two screws
(BTTP M2.6)
6 Bracket
(chassis)
5 three screws
(BTTP M2.6)
3 fitting base
(guide) ass’y
DVD MECHANISM DECK (CDM5J-DVBU)
FITTING BASE (GUIDE) ASS’Y, BRACKET (CHASSIS) AND MAGNET ASS’Y
1 four screws
(BVTP 3 × 8)
2 Remove the DVD mechanism
deck section.

15
5 DVD base unit
(DVBU1)
4 two screws
(PTPWH M2.6)
1 connector
(CN710)
3 magnet ass’y
2 four screws
(BVTP M2.6)
5 three step screws
7 insulator
7 insulator
7 insulator
6
8 optical pick-up
(KHM-220AAA)
2 wire (flat type) (21 core) (CN002
)
1 wire (flat type) (13 core) (CN001)
3 two screws
(BVTP 2.6)
4 TK board
MAGNET ASS’Y, DVD BASE UNIT (DVBU1)
OPTICAL PICK-UP (KHM-220AAA), TK BOARD

16
5 stocker
section
1 three screws
(BVTP M2.6)
2 chassis (mold B) section
3 gear (eject)
4 two step screws
4 two step
screws
6 two screws
(PTPWH M2.6)
7 slider (selection)
8 washer
9 compression
spring
Pully (LD)
Note: Rotating the pully (LD),
shift the slider (selection)
to the left.
TRAY (SUB)
CHASSIS (MOLD B) SECTION, STOCKER SECTION AND SLIDER (SELECTION)
A
B
pully (LD)
stocker section
tray (sub)
slider (selection)
pully (mode)
1 Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2 Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3 Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4 Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.

17
1 two screws
(BVTP 3
× 8)
2 two screws
(BVTP 3
× 8
)
3 Remove the tape mechanism
deck section.
FRONT PANEL
- BACKVIEW -
When connecting the cable from PANEL board (CN704) to CD board (CN754),
set it as shown in the figure.
CN704
CN754
PANEL board
cable
CD board
TAPE MECHANISM DECK (TCM-230AWR12)
CABLE SETTING

18
GEARS INSTALLATION
(Page 18)
SLIDER (SELECTION) INSTALLATION
(Page 19)
STOCKER SECTION INSTALLATION
(Page 19)
CHASSIS (MOLD B) SECTION
INSTALLATION (Page 20)
1 Slide the slider (u/d)
fully in the arrow
direction.
3 gear (gear B)
2 gear (U/D slider)
4 gear (gear A)
portion A
Adjust the gear (gear B) with the
portion A as shown.
slider (U/D) gear
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
gear
(gear B) linearly
Adjust so as to be aligned with
gear B linearly, as shown.
GEARS INSTALLATION
Note: Follow the assembly procedure in the numerical order given.
SECTION 4
ASSEMBLY

19
2 portion A of tray (sub)
1 stocker section
3 two step screws
3 two step screws
Hook the portion A of tray (sub)
to the slider (selection).
portion A
of tray (sub) sticking of
slider (selection)
2 gear (chuking)
6 two screws
(PTPWH M2.6)
5 washer
3 convex portion of
slider (selection)
4 compression spring
7 Insert the slider (selection)
into the portion A.
1 rotary encoder
rotary encoder
Align with the slot of
rotary encoder.
align marking
portion A
Gear (chuking)
Insert a convex portion into
a groove of gear (chuking).
SLIDER (SELECTION) INSTALLATION
STOCKER SECTION INSTALLATION

20
3 three screws
(BVTP M2.6)
2 Insert the gear (eject0
under the gear (LD
deceleration).
1 Insert the portion A of
chassis (mold B) section
into the portion B of
slider (selection).
gear (LD deceleration)
portion A
portion B of
slider (selection)
CHASSIS (MOLD B) SECTION INSTALLATION