Spaceman 6450 User manual

SPACEMAN FROZEN
BEVERAGE MACHINE
TRAINING
*use this training guide for Spaceman USA models:
6450, 6455H, 6490H, 6650, 6690H, 6695H, 6795H
Spaceman USA Frozen Beverage Training
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NOTES AND FUNCTIONS OF YOUR MACHINE
The machine you have purchased is a non carbonated frozen beverage
machine. It is capable of producing a variety of frozen beverage
products. All Spaceman USA Frozen Beverage machines are capable to
freeze alcoholic beverages.
Product is poured into the hopper (product should be below 41°F)
where it is kept until flowing into the freezing cylinder via the air tube.
On the front of the machine is an analog rocker switch that controls
the function of the machine (off, wash, and cooling). Your machine
may also include a lighted standby button and low mix light.
Inside the freezing cylinder, the beater mixes the product while freezing
to produce the final frozen beverage product.
Most Spaceman beverage machines (except for 6450 and 6650) include
refrigerated hoppers and a standby mode.
Spaceman USA Frozen Beverage Training
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ROUTINE MAINTENANCE OPERATIONS
Clean and Lubricate Daily
Replace Wearable Parts Every
1 to 3 months*
Internal Cleaning Quarterly**
* Based on machine usage and cleaning
intervals; a Tune-Up Kit is available with
all wearable parts (O-rings, gaskets, etc.)
except scraper blades
** Based on cleanliness of location
and proximity to powder-based
machines
For optimal machine performance and
many years of efficiency and reliability
from your machine, Spaceman USA
recommends cleaning and sanitizing the
machine and its parts daily. The machine
comes equipped with a brush kit
specifically designed to efficiently and
properly clean the machine.
Tune-Up Kit
Spaceman USA Frozen Beverage Training
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IMPORTANT:
Cleaning and sanitizing
schedules are governed by state
or local regulatory agencies and
MUST be followed accordingly.
Routine maintenance MUST be
performed a minimum of once
every 3 days.
CAUTIONS:
Do NOT run the machine without properly lubricating
required parts.
Do NOT clean the machine with abrasive or toxic chemicals
and cleaners. Doing so may cause damage to the stainless
steel material.
ONLY use Spaceman-USA-included cleaning brushes and lubrication.
NEVER use metal objects to clean or operate the machine.
ALWAYS replace wearable parts a minimum of every 3 months.
ALWAYS prime machine prior to operating.
ALWAYS inspect parts for excess wear and damage.
ROUTINE MAINTENANCE OPERATIONS
Spaceman USA Frozen Beverage Training
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DRAIN PRODUCT
NOTE CAUTION
To expedite draining, turn off
machine 30 minutes prior to
soften product. To expedite
process, keep a bucket
nearby to temporarily store
removed parts.
NEVER use warm water
when rinsing the machine
to prevent damage.
Spaceman USA Frozen Beverage Training
rev042219

Turn power switch to
WASH
DRAIN PRODUCT
Place a bucket or other
container below draw
valve to capture product
as it drains
2
Remove hopper lid and
agitator (if present)
3
Turn power switch
to OFF Position
41
Spaceman USA Frozen Beverage Training
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DRAIN PRODUCT
Remove product and
dispose or
refrigerate it
Move draw handle to OPEN
position (RIGHT) until all
product runs out
Move draw handle to
CLOSED position (LEFT)
Turn power switch
to OFF
5 6 87
Spaceman USA Frozen Beverage Training
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DRAIN PRODUCT
Place a bucket or other
container below the
draw valve
Fill hopper with a minimum of 2
gallons of COOL water
Use COOL water and the large
brush to scrub the sides and
bottom of the hopper; be VERY
careful not to damage the low-
mix sensor in the hopper
Use the small brush
kit to clean inside the
feed tube at the
bottom of the hopper
910 11 12
Spaceman USA Frozen Beverage Training
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DRAIN PRODUCT
OPEN draw handle to
drain water and
remaining product;
CLOSE when finished
14
Repeat steps 9 to
14 until water
exiting the draw
valve is clear and
free of product
16
Turn power switch
to WASH
13
Turn power switch
to OFF
15
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DISASSEMBLE
NOTE CAUTION
Prepare dishwashing area
prior to disassembly, and
use a bucket to temporarily
store removed parts.
ALWAYS separate O-
rings and gaskets from
metal parts to prevent
damage while washing.
Spaceman USA Frozen Beverage Training
rev042219

DISASSEMBLY
Verify the power
switch is turned
to OFF
Remove the torque arm,
first pulling up out of
the torque assembly
and then down out of
the flat sensor arm; DO
NOT LIFT UP ON
CURVED SENSOR ARM Remove
dispensing door
hand-screws (4)
Remove dispensing door
assembly, torque
assembly (including
torque guide), and beater
assembly
1
2
3
4
Spaceman USA Frozen Beverage Training
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DISASSEMBLY
Remove torque assembly O-ring using O-ring tool;
remove torque guide
“clip-less” blade
Remove scraper blades (2) from beater assembly;
separate scraper blade clips (2) from scraper blades
*some new models will not have blade clips
Remove dispensing door gasket using O-ring tool
Rotate draw valve until the flat part at the top is
perpendicular to the clear face of the dispensing door
(use towel if necessary)
8
7
6
5
Spaceman USA Frozen Beverage Training
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DISASSEMBLY
Remove ice buster
Remove draw valve, twisting it while removing
Unscrew and remove prime plug from dispensing door
Remove draw valve O-rings (2) using O-ring tool
9
10
11
Spaceman USA Frozen Beverage Training
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12

DISASSEMBLY
Use a towel to remove drive
shaft at the back of the cylinder
Separate drive shaft
gasket from drive shaft
Remove front drip tray
and internal drip tray
14 15
15
Spaceman USA Frozen Beverage Training
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13

WASH ALL PARTS
Use the large brush and cool
water to thoroughly clean inside
the cylinder; be sure to scrub the
back of the cylinder and verify
the cylinder is free of ALL
product
2
Verify power switches are
in the OFF position
1
CAUTION:
Never wash parts in a dishwasher. Always hand-wash
components with nontoxic, food-safe cleaners.
Thoroughly clean and dry the
rear of the cylinder with the
supplied black brushes and a
clean, dry towel
3
Gently clean and wipe down the
outside of the machine
4
Spaceman USA Frozen Beverage Training
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WASH ALL PARTS
Carefully and thoroughly
clean all gaskets and O-
rings removed from the
machine; be sure to wipe
gaskets and O-rings to
remove excess lubricant
Carefully and thoroughly wash
all parts removed from the
machine using supplied
brushes, as well as sponges,
and clean towels; when
cleaning the dispensing door,
clean the priming port with a
small brush
Verify all parts are clean and
free of all food
7
5
6
Spaceman USA Frozen Beverage Training
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ASSEMBLE
1. VERIFY MACHINE POWER
SWITCH IS IN THE OFF POSITION
2. INSTALL DRIVE SHAFTS
CAUTION:
NEVER force the installation of any parts. All parts fit correctly without force. If parts don’t seem to fit,
remove all parts and repeat assembly.
Place drive shaft gasket
on drive shaft
Seal gasket open space
with Spaceman lubricant,
extending onto drive shaft
and avoiding the top
square part
Insert drive shaft into rear
shell bearing at the back of
the cylinder, and turn it until
the key engages firmly into
the socket (when inserted
correctly, the drive shaft will
no longer turn 360°)
2a 2b 2b 2c
Spaceman USA Frozen Beverage Training
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1

ASSEMBLE
3.
Install beater
assemblies
Insert assembly into cylinder; turn
assembly until it engages the drive
shaft key and no longer turns 360°
3c
Fit scraper blades onto beater
3b
Install scraper blade clip(s) onto scraper
blade(s)
3a
Spaceman USA Frozen Beverage Training
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ASSEMBLE
Place O-ring on torque
assembly, coating with
Spaceman lubricant
Place torque guide onto the short
end of the torque assembly; DO
NOT lubricate this component
Insert torque assembly into
pilot hole in the center of the
drive shaft (torque guide first),
ensuring that torque guide
DOES NOT fall off
Rotate torque assembly so the
hole for the torque arm is
vertical, facing up and down
4. Install torque assembly
4a
4b
4c
4d
Spaceman USA Frozen Beverage Training
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Important:
Failure to install torque guide (4b) will
Result in machine damage and noise!

ASSEMBLEASSEMBLE
5.
Install
dispensing
door
Place O-rings (2) on draw valve, coating
with Spaceman lubricant
Insert draw valve 7/8 way into the dispensing
door from the top, rotating as you install
Insert ice buster through the dispensing
spout at the bottom of the door and into
the slot on the draw valve
Turn draw valve so the flat portion at the
valve top is perpendicular to the clear face
of the dispensing door
5a
5b
5c
5d
Spaceman USA Frozen Beverage Training
rev042219