Sparky Group HP10 Series User manual

HP10 Series 1-Phase
AC EV Charging Station User Manual
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About this User Manual
Read carefully before installation, maintenance and operation!
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Failure to read this manual carefully may lead to improper operation.
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Failure to follow the safety notes may lead to a danger of death, injury and damage
to the device, supplier cannot accept any liability for claims resulting from this.
Thank you very much to use our AC EV Charging Station.
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This manual describes the installation, use and maintenance of AC EV Charging
station. This manual is intended for installation and maintenance personnel.
Article
Model Number
1-phase, 3.5kW, with charging cable
HP10116
1-phase, 7kW, with charging cable
HP10132
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The text and illustrations in this user manual are general explanations of these
type of equipment, and the actual product may be inconsistent with this manual
in detail.
All rights reserved.

HP10 Series 1-Phase
AC EV Charging Station User Manual
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CONTENTS
1. ABBREVIATIONS.........................................................................................................................................4
2. SAFETY NOTES........................................................................................................................................... 5
2.1. Safety signs used......................................................................................................................................... 5
2.2. Environment..................................................................................................................................................... 6
2.3. Installation................................................................................................................................................... 7
2.4. Operation.........................................................................................................................................................7
2.5. Maintenance..................................................................................................................................................... 8
3. STANDARDS COMPLIANCE.......................................................................................................................... 9
3.1. Charging mode................................................................................................................................................. 9
3.2. Charging connection..................................................................................................................................... 9
3.3. Charging interface..................................................................................................................................... 10
4. PRODUCT INFORMATION.......................................................................................................................... 11
4.1. General......................................................................................................................................................... 11
4.2. Model number definition........................................................................................................................... 12
4.3. Specifications............................................................................................................................................. 12
4.3.4. Mechanical parameters.................................................................................................................13
4.4. Nameplate....................................................................................................................................................... 14
5. INSTALLATION.........................................................................................................................................15
5.1. Unpacking....................................................................................................................................................... 15
5.2. Prepare......................................................................................................................................................... 16
5.3. Power supply system................................................................................................................................... 18
5.4. Installation steps..................................................................................................................................... 19
5.5. Empty socket................................................................................................................................................. 21
6. OPERATION............................................................................................................................................... 22
6.1. Power on.........................................................................................................................................................22
6.2. Human-Machine Interface........................................................................................................................... 22
6.3. Configure parameters................................................................................................................................. 24
6.4. Start Charging............................................................................................................................................. 25

HP10 Series 1-Phase
AC EV Charging Station User Manual
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6.5. Normally stop charging............................................................................................................................. 26
6.6. Abnormally stop charging..........................................................................................................................27
7. FAULT HANDLING AND MAINTENANCE................................................................................................... 28
7.1. Fault Handling............................................................................................................................................. 28
7.2. Maintenance................................................................................................................................................... 30
WARRANTY AGREEMENT.................................................................................................................................... 31
DECLARATION OF CONFORMITY(DOC)........................................................................................................... 31
COMPLIANCE STATEMENT OF WEEE................................................................................................................33

HP10 Series 1-Phase
AC EV Charging Station User Manual
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1. ABBREVIATIONS
S/N
Abbreviations
Description
1
IEC
International Electrotechnical Commission
2
EV
Electrical Vehicle, this can be BEV (battery EV) or PHEV (plug-in hybrid
EV)
3
EVSE
Electric Vehicle Supply Equipment [IEC61851-1]
4
OBC
On-board charger (of an EV)
5
LCD
Liquid Crystal Display
6
LED
Light-emitting Diode
7
RFID
Radio Frequency Identification
8
CMS
Central Management System
9
OCPP
Open Charge Point Protocol
10
IP
Ingress Protection
11
HMI
Human-Machine Interface
12
RCMU
Residual Current Monitoring Unit
13
MCB
Miniature Circuit Breaker
14
TN
"T" — indicates the connection between earth and the power supply is
direct connection of a point with earth (French: Terre).
"N" — the earth connection is supplied by the electricity supply
network, either separately to the neutral conductor (TN-S), combined
with the neutral conductor (TN-C), or both (TN-C-S).
15
PE
Protective Earth. The conductor that connects the exposed metallic
parts of the consumer's electrical installation
16
PEN
PEN line is to accurately and well ground the original neutral line,

HP10 Series 1-Phase
AC EV Charging Station User Manual
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2. SAFETY NOTES
2.1. Safety signs used
The following warning signs, mandatory signs and information signs are used in this manual, on and
in the AC EV Charging station.
CAUTION: Warning of electrical hazards.
This sign is intended to alert the user that severe personal injury or substantial
property damage can result if the device is not operated as requested.
ATTENTION: Warning of a danger spot or dangerous situation.
This sign is intended to alert the user that minor personal injury or material damage
can result, if the device is not operated as requested.
CAUTION: Do not touch by hands in case of ESD.
Indicates the possible consequences of touching electrostatically sensitive
components.
CAUTION: Warning of combustion.
No access for unauthorized persons.
No access for persons wearing pacemakers.
Use protective footwear.
Must wear a safety helmet.
and connect the shell of the equipment to be protected to the PEN line

HP10 Series 1-Phase
AC EV Charging Station User Manual
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Indicates important texts, notes or tips.
Indicates recycling information.
Indicates assemblies or parts that must be disposed of properly.
Do not dispose of them in the household waste.
2.2. Environment
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EV Charging station should be installed on the incombustible such as concrete;
otherwise, hazardous fire may result.
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EV Charging station should not be installed in the area that contains explosive
gas; otherwise, hazardous blast may result.
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Leave no inflammable or explosive substances near the EV Charging station;
otherwise, hazardous blast may result.
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EV Charging station should be installed in a place with no conductive dust and
insulation-destructive gas or vapor.
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EV Charging station should be installed in a place with no violent vibration
and impact; for good ventilation, mount the charging station vertically.
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The installation foundation shall be higher than the ground level, and drainage
ditch shall be set around the EV Charging station, otherwise the equipment may
be damaged.

HP10 Series 1-Phase
AC EV Charging Station User Manual
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2.3. Installation
2.4. Operation
Safety protection must be done when installing the EV Charging
station.
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Installation and wiring should be done by personnel with professional
qualification, otherwise, hazardous electric shock may result.
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Make sure input power supply is entirely disconnected before wiring; otherwise,
hazardous electric shock may result.
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PE terminal of the EV Charging station must be grounded securely; otherwise,
hazardous electric shock may result.
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The lead nose of the charging station must be securely attached or there is
a risk of damaging the equipment.
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Leave no metals such as bolts, gaskets into the inside of the EV Charging
station; otherwise, hazardous blast and fire may result.
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Main loop terminal of the EV Charging station should be firmly connected with
the wiring ends; otherwise, damage to property may result.
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Bare parts of wiring ends of electrical cables must be wrapped with insulating
tape; otherwise, hazardous fire and property loss may result.
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Strictly forbidden for minors or persons of restricted capacity to approach
the charging station to avoid injury.
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Forced charging is strictly forbidden when the electric vehicle or charging
station fails.

HP10 Series 1-Phase
AC EV Charging Station User Manual
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2.5. Maintenance
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It is strictly prohibited to use the charging station when the charging adapter
or charging cables are defective, cracked, worn, broken or the charging cables
is exposed. If you find any, please contact the supplier in time.
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EV can only be charged with the engine off and stationary.
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Do not charge in rainy and thunderous weather.
Personnel must always use protective footwear when maintenance work.
Caution ESD to avoid damaging electronic devices, especially to
protect microchips on PCBA.
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Accessory replacement must be done by qualified personnel, thrums or metals
are prohibited to be left in the controller; otherwise, hazardous blast and
fire may result.
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After replacing main PCBA, parameters must be adjusted and matched before
operation; otherwise, property loss may result.
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It is recommended that routine safety inspection visits to charging station
be conducted at least once a week.
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Keep the charging connector clean and dry and wipe with a clean, dry cloth if
soiled.