Speck pumps EasyFit 1.65 THP Setup guide

Installation, Operating,
and Service Manual
EasyFit® 1.65 THP
Swimming Pool Pump

Table of Contents
1 Pump Manual 3-11
2 Motor Manual 12-43
Rev 02/2015 SAVE THESE INSTRUCTIONS!
Technical Support:
Address: Speck Pumps
8125 Bayberry Road
Jacksonville, FL. 32256
USA
Hours: (Monday - Friday) 8:00 am to 5:00 pm EST
Toll Free: 800-223-8538
Phone: [phone]
Fax: [phone]
Website: www.usa.speck-pumps.com
Email: [email protected]
Manufactured by Speck Pumps, Jacksonville Florida USA, ©All Rights Reserved.
This document is subject to change without notice.
Date of Installation:
Installed by:
Serial Number:
For Service Call:

OWNER’S MANUAL
Swimming Pool Pump
READ THIS MANUAL CAREFULLY
BEFORE USING THE SPECK PUMP
Important Notice: This manual contains important information about the installation, operation and safe
use of this product. This information should be given to the owner and/or operator of this equipment.
WARNING: This product must be installed and serviced by a qualied pool professional, and must conform to all
national, state, and local codes.
WARNING: Before installing this product, read and follow all warning notices and instructions which are included.
Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call
[phone] or visit www.usa.speck-pumps.com for additional copies of these instructions.
IMPORTANT SAFETY INSTRUCTIONS
1. READ AND FOLLOW
ALL INSTRUCTIONS.
7. The unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter
(GFCI). Such a GFCI should be provided by the
installer and should be tested on a routine basis. To
test the GFCI, push the test button. The GFCI should
interrupt power. Push the reset button. Power should
be restored. If the GFCI fails to operate in this manner,
the GFCI is defective. If the GFCI interrupts power
to the pump without the test button being pushed, a
ground current is owing, indicating the possibility of an
electric shock. Do not use this pump. Disconnect the
pump and have the problem corrected by a qualied
service representative before using.
8. TO REDUCE RISK OF ELECTRICAL SHOCK,
A copper bonding connector (8 AWG) is provided for
bonding the motor to all metal parts of the swimming
pool, spa, or hot tub structure and to all electrical
equipment, metal conduit, and metal piping within 5
feet of the inside walls of a swimming pool, spa, or
hot tub, when the motor is installed within 5 feet of the
inside walls of the swimming pool, spa, or hot tub.
NOTE: To installer and/or operator of the Speck
Swimming Pool Pump; the manufacturer’s warranty
will be voided if the pump is improperly installed and/
or operated.
9. SAVE THESE
INSTRUCTIONS!
2. WARNING - To reduce the risk of injury, do not
permit children to use this product unless they are
closely supervised at all times.
3. WARNING - Risk of Electrical Shock. Connect only
to a branch circuit protected by a ground-fault circuit
interrupter (GFCI). Contact a qualied electrician if
you cannot verify that a circuit is protected by a GFCI.
4. WARNING - To reduce the risk of electric shock,
replace any damaged cord immediately.
5. DO NOT install within an outer enclosure or beneath
the skirt of a hot tub or spa.
6. CAUTION - This pump is for use with permanently-
installed pools and may also be used with hot tubs
and spas if so marked. DO NOT use with storable
pools. A permanently-installed pool is constructed in
or on the ground or in a building such that it cannot
be readily disassembled for storage. A storable pool
is constructed so that it is capable of being readily
disassembled for storage and reassembled to its
original integrity.
When installing and using this electrical equipment,
basic safety precautions should always be followed,
including the following:

2999999319 - Rev. 0215 - EasyFit
SECTION 1 EQUIPMENT OPERATION AND MAINTENANCE
1/1 LOCATION
1. Locate the pump as close to the pool as practical.
Consult local codes for minimum distance between pool
and pump.
2. The piping should be as direct and free from turns or
bends as possible, as elbows and other ttings greatly
increase friction losses.
3. Place pump on a solid foundation which provides a rigid
and vibration-free support so that it is readily accessible for
service and maintenance.
4. Though the pump is designed for outdoor use, it is
advised to protect the pump from continuous direct heat.
Install the pump in a well ventilated location protected from
excessive moisture (ooding, sprinklers, rain downspouts,
etc.).
5. Protect the pump against ooding and excess moisture,
prevent foreign objects from clogging air circulation around
motor. All motors generate heat that must be removed by
providing proper ventilation.
6. DO NOT store or use gasoline or other ammable
vapors or liquids in the vicinity of this pump. DO NOT store
pool chemicals near the pump.
7. DO NOT remove any safety alert labels such as
DANGER, WARNING, or CAUTION. Keep safety labels
in good condition and replace missing or damaged labels.
8. Provide access for future services by leaving a clear
area around the pump. Allow plenty of space above the
pump to remove lid and basket for cleaning.
1/2 INSTALLATION
1. This pump is designed as a direct replacement for pumps
made by several manufacturers. It can also be installed as
a new pump with easy to connect unions. Refer to Figure
1 & Table 1 for various connection options.
2. Use Figure 1 to select the appropriate suction tting
(part# 153), discharge tting (part# 156), pump risers
(part# 182.1 & 182.2), and motor supports (part# 920/921).
3. Install the 76 x 6mm o-ring (part #918) on the back of
suction tting. Secure the suction tting to the front of the
pump casing (part #101) using four (4) 6 x 22mm tapping
screws (part #917).
CAUTION: Screws should be HAND TIGHT. DO NOT
use drills or pneumatic tools. DO NOT over tighten!
4. Install the 70 x 6mm o-ring (part# 919) on the back of
the discharge tting. Secure the discharge tting to the top
of the pump casing (part# 101) using four (4) 6 x 22mm
tapping screws (part# 917). CAUTION: Screws should
be HAND TIGHT. DO NOT use drills or pneumatic tools.
DO NOT over tighten!
5. Insert the pump risers (part# 182.1 & 182.2) into base
plate (part# 894). See Exploded View.
6. Insert the motor supports (part #920/921) into the base
plate (part #894). See Exploded View.
7. When connecting pipework to pump with threaded ports
it is recommended that thread seal tape be used. If the
suction pipe is not sealed correctly, the pump will not prime
properly and will pump small volumes of water or none at
all.
8. When installing the pump, care should be taken to
see that the suction line is below water level to a point
immediately beneath and the pump to ensure quick priming
via a ooded suction line. The height between the pump
and the water level should not be more than ve (5) feet.
BONDING: As required by National Electrical Code Article
680-22, the pump motor must be electrically bonded to
the pool structure (reinforced bars, etc.) by a solid copper
conductor not smaller than #8 AWG (8.4 mm2) wire via the
external copper bonding lug on the pump motor.
GROUNDING: Permanently ground the pump motor
using a conductor of appropriate size. Connect to the #10
green headed ground screw provided inside the motor
terminal box.
For more information about the motor operation
refer to the motor manual.
NOTE: DO NOT connect to electric power supply until the
unit is permanently grounded
Figure 1.0 - Replacement Pump Connection Options
4: W78.50.008
1: W78.50.006
2: W78.50.007
3: W78.50.005
6: W78.50.019
2“ NPT
1 1/2“ NPT
6: W78.50.020
1: l = 2.85”
2: l = 1.97”
3: l = N/A
4: l = 3.13”
6: l = 1.97”
1: l = 6.08”
2: l = 5.10”
3: l = 3.72”
4: l = 6.32”
6: l = 5.10”

2999999319 - Rev. 0215 - EasyFit
SECTION 1 EQUIPMENT OPERATION AND MAINTENANCE
Table 1.0 - Replacement Pump Connection Options
1/3 MAINTENANCE
The pump requires little or no service other than reasonable
care and periodic cleaning of the strainer basket. DO NOT
strike basket to clean. When cleaning the basket inspect
the lid o-ring for damage and replace if necessary.
NOTE: It is normal for a few drops of water to escape from
the mechanical seal from time to time. This is especially
true during the break-in period.
The mechanical seal may come worn and/or loose during
the course of time, depending on the running time and water
quality. If water continually leaks out, a new mechanical
seal should be tted. After long periods of NOT operational
(seasonal storage, etc.), the pump must be checked for
ease of rotation while it is switched off.
WARNING: Before servicing the pump, switch off the
circuit breakers at the power source. Severe personal
injury or death may occur if the pump starts while your
hand is inside the pump.
Place a screwdriver, allen wrench or appropriate tool in the
end of the motor shaft and turn it clockwise. OR Remove
the fan cover and turn the fan in a clockwise direction
manually. This may require removal of the cover at the rear
of the motor or small circular cap at the rear center of the
motor.
To Replace the Mechanical Seal
To replace the mechanical seal, remove the sixteen (16)
bolts holding the casing to the seal housing. Slide the
motor part including the seal housing out. Remove the
terminal cover from the rear of the motor and secure the
center motor shaft with a 1/2” wrench. Remove impeller
nut by turning it counter-clockwise when facing it. Pull the
impeller from the motor shaft noting the position of the seal.
Remove the seal from the impeller shaft. To re-assemble,
reverse the process. Use only water as a lubricant to
install both sides of the seal. Make sure both sides of the
seal (ceramic and spring portion) are clean. Gently wipe
polished faces with soft and dry cotton cloth. Surfaces can
easily be damaged by dirt and scratching. (Use a drop of
loc-tite to secure the impeller nut.)
1/4 WINTERIZING
CAUTION: The pump must be protected when freezing
temperatures are expected. Allowing the pump to freeze
will cause severe damage and void the warranty.
There are two options when winterizing the pump:
Option 1:
Drain all the water from the pump, system equipment, and
piping. Remove drain plug(s). DO NOT replace plug(s).
Store plug(s) in the strainer basket for winter. Keep the
motor covered and dry.
Option 2:
Drain all the water from the pump, system equipment, and
piping. Remove the pump and motor from the plumbing
and store indoors in a warm and dry location.
NOTE: When the winter season is over the pump will need
to be check and primed prior to start.
CAUTION: DO NOT run the pump dry. If the pump is run
dry, the mechanical seal will be damaged and the pump
will start to leak at the seal. If this occurs, the mechanical
seal will need to be replaced. ALWAYS maintain the proper
water level in your pool. Continued operation in this manner
could cause a loss of pressure, resulting in damage to the
pump casing, impeller, and mechanical seal.
Figure 2.0
Option # Suction Fitting Discharge Fitting Replaces Pump Model(s)
1 W78.50.006 1.5” or 2” NPT Pentair®Ultra-Flow®
2 W78.50.007 1.5” or 2” NPT Pentair®WhisperFlo®& IntelliFlo®
3 W78.50.005 1.5” or 2” NPT Hayward®Super Pump®& Super Pump VS®, Pentair®SuperFlo®
4 W78.50.008 1.5” or 2” NPT STA-RITE®Dura-Glas & Max-E-Glas™
6 W78.50.019 W78.50.020 STA-RITE®Dyna-Glas™
Pump Seal Housing
Sealing
Surfaces
Rubber Collar
Spring
Assembly
Ceramic Ring
Impeller
Shaft
Hayward® and Super Pump® are registered trademarks of Hayward Industries, Inc.
Pentair®, SuperFlo®, WhisperFlo®, IntelliFlo®, Ultra-Flow®, Sta-Rite®, Dyna-GlasTM, Dyna-Pro®, Dura-Glas, and Max-E-GlasTM are trademarks and/or registered trademarks of Pentair Water Pool and
Spa, Inc. and/or its afliated companies.

2999999319 - Rev. 0215 - EasyFit
PROBLEM POSSIBLE CAUSES SOLUTION
1. Pump will not prime. a. Suction air leak.
b. No water in pump.
c. Closed valves or blocked lines.
d. Low voltage to motor.
Make sure the see-through lid and o-ring are clean
and properly positioned. Tighten see-through lid (hand
tight). Tighten all pipes and ttings on suction side of
the pump. Be sure water in the pool is high enough to
ow through skimmer.
Make sure strainer tank is full of water.
Open all valves in system. Clean skimmer and strainer
tank. Open pump and check for clogging of impeller.
Check voltage at motor. If low, pump will not come up
to speed.
2. Motor does not turn. a. No power to motor.
b. Pump jammed.
Check that all power switches are on. Be sure fuse
or circuit breaker is properly set. Time set properly?
Check motor wiring at terminals.
With power off, turn shaft. It should spin freely. If not,
disassemble and repair.
3. Low ow. a. Dirty lter.
b. No skimmer basket.
c. Closed valves or blocked lines.
d. Suction air leak.
Back wash lter when lter pressure is high, or clean
cartridges.
Clean skimmer and pump strainer basket.
See problem 1.
See problem 1.
4. Noisy operation of motor. a. Bad bearings. Noise when shaft is turned up by hand. Motor is hot in
bearing area when running. Replace bearing.
5. Motor runs hot. These motors will run hot to the touch, however, this is normal. They are designed that
way. Thermal overload protector will function to turn them off if there is an overload or high
temperature problem. Excessive heat can be cause by:
a. Low voltage.
b. Installed in direct sun.
c. Poor ventilation.
Increase size of electrical wire. Be sure motor is
operating on correct voltage.
Shield motor from sun’s rays.
Do not tighten cover or enclosure motor.
6. Noisy operation of pump. a. Air leak in suction line. Bubbles
in water returning to pool at inlet.
b. Restricted suction line due
to blockage or under size pipe.
Indicated by high vacuum reading
at pump suction.
c. Foreign matter (gravel, metal,
etc.) in pump impeller.
d. Cavitation.
Repair leak. Check suction pipe, see-through lid in
place? O-ring clean?
Remove blockage or increase suction pipe size. Make
sure strainer tank is clean. Are all suction valves fully
open?
Disassemble pump and remove foreign matter from
impeller.
Improve suction conditions. (Reduce suction life,
reduce number of ttings, increase pipe size.) Increase
discharge pressure and reduce ow by throttling
discharge valve.
SECTION 2 TROUBLESHOOTING GUIDE

2999999319 - Rev. 0215 - EasyFit
SECTION 3 SERVICING INFORMATION
When calling the manufacturer regarding a question or
problem with your pump, please have the serial number
available.
The serial number is located on the pump either on the
casing and/or motor. Replacement parts may be available
from your installer.
PROBLEM POSSIBLE CAUSES SOLUTION
7. Motor overload protection
“kicks out”.
a. Motor is not connected properly.
b. Low voltage due to under size
wire or low incoming voltage.
c. Wrong size heaters in protective
device.
d. Overload due to binding in pump
or wrong size impeller.
Check wiring diagram on motor.
Check with volt meter. Increase size of supply wire.
Reports low supply voltage to power company. Voltage
at motor must be within 10% of motor nameplate
voltage.
Heaters should be one size larger than full load amps
shown on motor nameplate.
Indicated by high amperage readings on motor,
binding shaft. Disassemble unit and correct.
SECTION 2 TROUBLESHOOTING GUIDE - continued
SECTION 4 LIMITED WARRANTY
Speck Pumps-Pool Products, Inc. grants solely to the original consumer purchaser (“Buyer”) of the pump and motor the
following personal, non-transferable and limited warranty on the following terms and conditions (the “Limited Warranty”): the
pump and motor is warranted to be free of material defects in materials or workmanship under normal use for a period of two
(2) year beginning on the date of the Buyer’s purchase of the pump and motor. Not withstanding any provisions herein to the
contrary, the warranties and obligations hereunder shall not in any event extend for more than three (3) years beyond the
date of shipment of the pump and motor from the factory (the “Limited Warranty Period”). The Limited Warranty is subject to
each of the following additional terms and conditions:
1. IN THE EVENT OF ANY BREACH OF THE LIMITED WARRANTY, SPECK PUMPS - POOL PRODUCTS, INC.’S
ENTIRE OBLIGATION AND LIABILITY TO BUYER, AND BUYER’S SOLE AND EXCLUSIVE REMEDY SHALL BE AS
FOLLOWS: Speck Pumps - Pool Products, Inc. will, at its option, either repair or replace the pump and motor or refund to
Buyer the purchase price actually paid by Buyer for the pump and motor subject to the Limited Warranty. Speck Pumps
- Pool Products, Inc. shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to
Speck Pumps - Pool Products, Inc. of the Limited Warranty claim within the Limited Warranty Period and returns the pump
and motor to Speck Pumps - Pool Products, Inc. if requested. To the fullest extent permitted by law, Speck Pumps - Pool
Products, Inc. expressly disclaims any liability for, and the Limited Warranty does not include or cover, any labor, costs or
other expenses in connection with the removal, transportation, shipment, insurance, replacement, repair, or installation of
repaired or replaced parts or for any other costs or expenses or damages to property or things including, but not limited to,
those arising in connection with the use of, or inability to use, the pump and motor.
2. To the fullest extent permitted by law, the Limited Warranty will be void and of no force or effect and Speck Pumps - Pool
Products, Inc. will have no liability, responsibilities or obligations to Buyer or with respect to the pump and motor in the event
of the occurrence of any one or more of the following:
(a)
(b)
(c)
Any damage to the pump and motor caused by Buyer, any third party, ground movement, other natural forces, acts of
God or any other sources or causes not arising from a breach of the Limited Warranty, excluding ordinary wear and
tear;
Any replacement, modication, alteration or repair of any parts or components of the pump and motor by anyone
other than Speck Pumps - Pool Products, Inc.;
Any abuse, misuse, accident, tampering with, improper installation or modication of the pump and motor or any other
actions, inactions or failures to act that violate the terms and conditions of this Limited Warranty;

2999999319 - Rev. 0215 - EasyFit
SECTION 4 LIMITED WARRANTY - continued
(d)
(e)
Buyer’s failure or inability to present an invoice, bill, receipt or other documentation clearly evidencing that the pump
and motor was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely
submitted within the Limited Warranty Period; and/or
Buyer’s failure to comply with the conditions and contingencies set forth in paragraph 3 below.
3. The Limited Warranty is expressly conditioned and contingent upon Buyer’s strict compliance with each of the following:
(a)
(b)
Installation of the pump and motor by an experienced and qualied pool industry professional and a licensed electrician
who is licensed within the jurisdiction in which the pump and motor is installed and will be used; and
Buyer’s operation and maintenance of the pump and motor in strict accordance with Speck Pumps - Pool Products,
Inc.’s printed operator/maintenance manuals delivered with the pump and motor.
4. DISCLAIMER: THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER
WARRANTIES, AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, THE IMPLIED
WARRANTY AGAINST INFRINGEMENT, AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A
PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE TWO YEAR TERM
OF THE LIMITED WARRANTY SET FORTH HEREIN. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG
AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER.
5. TO THE FULLEST EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SPECK PUMPS - POOL PRODUCTS, INC.
OR ITS OFFICERS, DIRECTORS, EMPLOYEES, SHAREHOLDERS, AGENTS, OR REPRESENTATIVES BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS, INCLUDING
TIME, MONEY, GOODWILL, AND LOST PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE
USE OF OR INABILITY TO USE THE PUMP AND MOTOR OR THE PERFORMANCE OR NONPERFORMANCE OF
ANY OBLIGATION UNDER THIS LIMITED WARRANTY. THIS PARAGRAPH, THE WARRANTY DISCLAIMERS
IN PARAGRAPH 4 ABOVE, AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE
SHALL APPLY EVEN IF SPECK PUMPS - POOL PRODUCTS, INC. HAS BEEN NOTIFIED OF THE POSSIBILITY OR
LIKELIHOOD OF SUCH DAMAGES OCCURRING, WHETHER SUCH LIABILITY IS BASED ON CONTRACT, TORT,
NEGLIGENCE, STRICT LIABILITY, PRODUCTS LIABILITY OR OTHERWISE, AND EVEN IF ANY REMEDY STATED
HEREIN FAILS OF ITS ESSENTIAL PURPOSE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION
OF SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS, SO THE ABOVE
EXCLUSIONS AND LIMITATIONS MAY NOT APPLY.
6. This Limited Warranty gives the Buyer specic legal rights, and the Buyer may also have other rights, which vary from
state to state.
7. A return merchandise authorization (“RMA”) must be obtained from Speck Pumps - Pool Products, Inc. before returning
any product. Products returned without an RMA will be refused and returned, unopened, to the Buyer. All returned products
are to be sent freight prepaid and insured for Buyer’s protection to the manufacturer at 8125 Bayberry Road, Jacksonville,
Florida 32256. Under no condition will products be accepted after the expiration of the Limited Warranty Period. Speck
Pumps - Pool Products, Inc. shall not bear any costs or risks incurred by Buyer in shipping a defective pump and motor to
Speck Pumps - Pool Products, Inc. or in shipping a repaired or replaced pump and motor to Buyer.
Technical Support:
Address: Speck Pumps
8125 Bayberry Road
Jacksonville, FL. 32256 USA
Hours: (M-F) 8:00 am - 5:00 pm EST
Toll Free: 800-223-8538
Phone: [phone]
Fax: [phone]
Website: www.usa.speck-pumps.com
Date of Installation:
Installed by:
Serial Number:
For Service Call:
Manufactured by Speck Pumps, Jacksonville Florida USA, ©All Rights Reserved.
This document is subject to change without notice.

2999999319 - Rev. 0215 - EasyFit
SECTION 5 REPLACEMENT PARTS & EXPLODED VIEW
153.1
153.2
153.3
153.4
153.6
917
Alternate Suction Fittings
Alternate Discharge Fittings
156.1
156.2
156.3
919
917
917
161.2
412.2
412.5
554.2
174.2
230
800
914.2
182.1
182.2
507
900
920
894
433
113
143
101
130
153
160.1
160.2
721
412.4
412.1
903
917
918
AUF
ZU
OUVRIR
FERMER
OPEN
CLOSE
502
921
156
721
919
917

2999999319 - Rev. 0215 - EasyFit
SECTION 5 REPLACEMENT PARTS & EXPLODED VIEW - continued
OPTIONAL PARTS
PART
NUMBER
DRAWING
NUMBER
QTY
REQUIRED
DESCRIPTION
2921116022
2901410122
2901413002
2901411304
2901489400
2901416102
2901416103
2901417421
2921317421
2901417422
2901417420
2920750200
2901450700
TBD
2901423015
2901423009R
2901423009
2901423016
2901423017
2901423013
2923591201
2920141240
2921141210
2901441210
2920141210
2991000091
2901116010
2920343310
2920110200
2991400028
2901414303
5879006022
2901441270
2901441282
2902089420
2920889410
2901415300A
2901415600A
2901418213
2901418223
2901415306
2901415316
2901415307
2901415317
2901415305
2901415315
2901415308
2901415318
2901415323
2901415602
2901415612
2901415623
2901418212
2901418213
2901418214
2901418222
2901418223
2901418221
2901418224
160.2
101
130
113
894
161.2
161.2
174.2
174.2
174.2
174.2
502
502
230
230
230
230
230
230
230
903
412.4
412.1
412.2
412.5
900
160.1
433
598
914.2
143
917
918
919
920
921
153
156
182.1
182.2
153.1
153.1
153.2
153.2
153.3
153.3
153.4
153.4
153.6
156.1
156.2
156.3
182.1
182.1
182.1
182.2
182.2
182.2
182.2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
4
1
8
1
1
1
7
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
LOCK RING WITH HANDLES - LID
CASING
NAME PLATE - ORANGE
FLANGE
BASE
SEAL HOUSING (-I, -II, -IV, -V, -VI)
SEAL HOUSING (1.65, -III)
DIFFUSER (-I, -II)
DIFFUSER (1.65, -III)
DIFFUSER (-IV, -V)
DIFFUSER (-VI)
FLOATING EYE SEAL (-I, -II)
FLOATING EYE SEAL (-IV, -V)
IMPELLER (-I)
IMPELLER (-II)113 / 5.3mm
IMPELLER (-III)118 / 5.0mm
IMPELLER (1.65 THP) 124 / 5.0mm
IMPELLER (-IV)120 / 8.7mm
IMPELLER (-V)120 / 10.0mm
IMPELLER (-VI)120 / 7.8mm
PLUG - CASING DRAIN (1/4”)
O-RING - DRAIN PLUG 11 x 2.5mm
O-RING - LID 137 x 5mm
O-RING - CASING 206 x 6mm
O-RING - DIFFUSER 90 x 5mm
SCREW - CASING HEX/SLOT M7 x 48mm SS
LID - CLEAR
MECHANICAL SEAL (20mm) COMPLETE
MOTOR FLANGE - 56 FRAME
SCREW - 3/8”-16 x 2”
BASKET - ONE PIECE
SCREW - 6 x 22mm, A2
O-RING - SUCTION FITTING (ALL) 76 x 6mm
O-RING - DISCHARGE FITTING (ALL) 67 x 6mm
ADAPTER
LEGO SPACER
FITTING - STANDARD SUCTION KIT
FITTING - STANDARD DISCHARGE KIT
RISER - FRONT
RISER - REAR
FITTINGS - 1.5” NPT SUCTION (Ultra-Flow®)
FITTINGS - 2” NPT SUCTION (Ultra-Flow®)
FITTINGS - 1.5” NPT SUCTION (WhisperFlo® / IntelliFlo®)
FITTINGS - 2” NPT SUCTION (WhisperFlo® / IntelliFlo®)
FITTINGS - 1.5” NPT SUCTION (Super Pump®/ SuperFlo®)
FITTINGS - 2” NPT SUCTION (Super Pump®/ SuperFlo®)
FITTINGS - 1.5” NPT SUCTION (Dura-Glas / Max-E-GlasTM)
FITTINGS - 2” NPT SUCTION (Dura-Glas / Max-E-GlasTM)
FITTINGS - 2” NPT SUCTION (Dyna-GlasTM)
FITTINGS - 1.5” NPT DISCHARGE (Pentair®, Hayward®, STA-RITE®)
FITTINGS - 2” NPT DISCHARGE (Pentair®, Hayward®, STA-RITE®)
FITTINGS - 2” NPT DISCHARGE (STA-RITE®Dyna-GlasTM)
RISER - FRONT (Ultra-Flow®)
RISER - FRONT (WhisperFlo® / IntelliFlo® / Dyna-GlasTM)
RISER - FRONT (Dura-Glas / Max-E-GlasTM)
RISER - REAR (Ultra-Flow®)
RISER - REAR (WhisperFlo® / IntelliFlo® / Dyna-GlasTM)
RISER - REAR (Super Pump®/ SuperFlo®)
RISER - REAR (Dura-Glas / Dyna-GlasTM)
Hayward® and Super Pump® are registered trademarks of Hayward Industries, Inc.
Pentair®, SuperFlo®, WhisperFlo®, IntelliFlo®, Ultra-Flow®, Sta-Rite®, Dyna-GlasTM, Dyna-Pro®, Dura-Glas, and Max-E-GlasTM are trademarks
and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its afliated companies.

2999999319 - Rev. 0215 - EasyFit

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165
VARIABLE SPEED USER MANUAL
Premium Efficiency Variable Speed Motor

COPYRIGHT
Copyright 2013, Regal Beloit America, Inc.
Tipp City, Ohio. All rights reserved.
TRADEMARKS
All trademarks and registered trademarks® are the property of their
respective companies. The information in this document incorporates
proprietary rights and is not to be duplicated wholly or in part without
the express written permission of Regal Beloit Corporation and / or
Regal Beloit America, Inc.
June 2013/USA

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Table of Contents
Safety ..................................................................................................... 2
1. Introduction ................................................................................... 3
2. Navigation Overview ..................................................................... 3
3. Quick Start Instruction ................................................................. 5
   3.1 QuickStartGuide(UsingFactoryDefaultSchedule) ........................ 5
   3.2 QuickStartGuide(UserDenedCustomSchedule) ........................ 6
4. Overview ........................................................................................ 8
5. Wiring ............................................................................................ 9
6. User Interface Operation ............................................................ 12
   6.1 LEDandFunctionOverview ..................................................... 12
   6.2 UserInterfaceKeyPadOverview .............................................. 13
   6.3 SettheSchedule ................................................................... 13
   6.4 RunningV-Green165fromKeyPad .......................................... 15
   6.5 OVERRIDE .......................................................................... 1 7
   6.6 ScheduleAdvance ................................................................. 18
   6.7 KeyLockout ......................................................................... 20
   6.8 MotorPause ......................................................................... 21
   6.9 TemporaryStopwithDigital/SerialInput .................................... 21
   6.10 ResetFactoryDefaults ............................................................ 22
7. Priming ......................................................................................... 22
8. Freeze Protection ........................................................................ 22
9. Control with Digital Inputs ......................................................... 23
10. DIP Switches ................................................................................ 24
11. Care and Maintenance ................................................................ 25
12. FAULT Status ............................................................................... 25
13. Specications .............................................................................. 27
14. Troubleshooting Guide ............................................................... 28
1

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2
SAFETY
Safety is emphasized throughout this user manual. These are safety
alert symbols and signal words. They alert the user to potential per-
sonal injury hazards. Obey all safety messages to avoid possible injury
or death or damage to equipment and other property.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
NOTICE identies potential equipment damage or failure conditions
and alerts personnel to potentially dangerous situations.
DANGER
NOTICE

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1 Introduction
The V-Green® 165 is a premium efciency variable speed motor that
provides tremendous program exibility in terms of motor speed
and time settings. The variable speed V-Green 165 is intended to
enable running at the lowest speeds needed to maintain a sanitary
environment, which in turn minimizes energy consumption. Pool size,
the presence of additional water features, chemicals used to maintain
sanitary conditions, and environmental factors will impact optimal
programming necessary to maximize energy conservation.
The integrated electronics interface controls the speed settings as
well as the run durations. The V-Green 165 can run at speeds ranging
between 600 and 3450 RPM and is rated for 208-230 Vrms at an input
frequency of 60 Hz.
2 Navigation Overview
➢ +, - Increases/decreases selected value
➢ Pressing any key following a change accepts the current value
displayed inside the setting
Figure 1: V-Green 165 User Interface Button Descriptions
3
Programming Buttons (4x)
Power LED
Fault LED
Stop Button
Start Button
Active Step LEDs (4x)
Speed LED
Duration LED
Bar Graph
+/- Buttons
The V-Green 165 is for use with 208-230 Vrms nominal, and in pool pump applications
ONLY. Connection to the wrong voltage, or use in other application may cause damage
to equipment or personal injury.

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4
Note: The START button must be pressed for the V-Green 165 to
operate. The START LED will illuminate after the button has been
pressed indicating the V-Green 165 is capable of operating. Pressing
the stop button will turn off the START LED and stop the motor if
running.
V-Green 165 Features
• Simple user interface
• Digital inputs for compatibility with pool automation systems
• Motor design reduces noise emissions
• UV and rain-proof enclosure
• Freeze Protection
• Manual OVERRIDE
• Compatibility w/ V-Green 270 user interface
 (soldasaseparateaccessory)
• High efciency electromechanical motor and control design
Benets of adding an optional V-Green 270
user interface with the V-Green 165 motor
• Ability to conduct eld troubleshooting (i.e., view FAULT codes and
real time operating parameters).
• Ability to set a pump running schedule based on a real clock setting
(i.e., must input actual time which then determines pump start and
stop times).
• Ability to remotely mount the V-Green 270 user interface (provides
easy access of user interface depending on pump location).
• Ability to congure prime speed and prime duration.
If power is connected to the V-Green 165 motor, pressing any of the following buttons
referred to in section 2 could result in the motor starting. Failure to recognize this could
result in personal injury or damage to equipment.

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• Ability to congure freeze protection temperature.
• Ability to view actual speed and power of the V-Green 165 in real time.
• Ability to adjust the V-Green 165 motor speed in 25 RPM
increments (to ne tune ow for certain pool installations).
• Battery backup to store time setting.
3 Quick Start Instruction
3.1 Quick Start Guide (Usingthefactorydefaultschedule)
The following table describes the factory default settings for DURATION
and SPEED order:
Pressing the START key will start the V-Green 165 based on the factory
default schedule.
NOTE: If power is cycled to the V-Green 165 and the user does not
press the STOP key, the V-Green 165 will automatically start and
run the programmed default schedule shown in the chart above. This
feature ensures that the V-Green 165 will re-start in the event of a
power outage.
Button Duration
(In Hours)
Speed
(In RPM)
STEP 1 4 3100
STEP 2 4 2600
STEP 3 8 1600
OVERRIDE 2 3450
If power is connected to the V-Green 165 motor, pressing any of the following buttons
referred to in section 3 could result in the motor starting. Failure to recognize this could
result in personal injury or damage to equipment.

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6
3.2 Quick Start Guide (User-denedcustomschedule)
A V-Green 165 user can set the program DURATION and SPEED for
STEP 1, STEP 2, STEP 3 & OVERRIDE keys.
NOTE: V-Green 165 must be Stopped (Press STOP Key) for program-
ming DURATION and SPEED of the STEP 1, STEP 2, and STEP 3
keys. OVERRIDE DURATION and SPEED can be programmed when
the V-Green 165 is either stopped or running.
Press the STEP 1 key. The STEP 1 button and DURATION setting
LEDs will illuminate. The bar graph will show default DURATION for
STEP 1.
1. Press UP (+) or DOWN (-) arrows to change the DURATION
2. Press the STEP 1 key again to change the SPEED setting.
The SPEED setting LED will illuminate. The bar graph will
show default SPEED for STEP 1.
3. Press UP (+) or DOWN (-) arrows to change the SPEED.
4. Press any STEP or OVERRIDE key to save the DURATION
and SPEED settings for STEP 1. If the user decides not to
save the settings, pressing the STOP key will revert back to the
previously stored setting.

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5. Press STEP 2, STEP 3, or OVERRIDE key. Repeat steps 1- 4
to program the corresponding DURATION and SPEED for each
button.
6. Press START to run the V-Green 165 based on the pro-
grammed 24 hour schedule.
7. Pressing the STOP button will stop the V-Green 165.
NOTE: The V-Green 165 can only be set to operate on a 24-hour
schedule. If a user attempts to program a schedule with a combined
duration for all three steps greater than 24 hours, the V-Green 165
software will retain the current STEP time duration only, and will zero
out the other two STEP time settings. As an example, if STEP 1 equals
eight (8) hours, STEP 2 equals nine (9) hours, and STEP 3 equals eight
(8) hours – for a combined 25 hours – the V-Green 165 will retain the
setting for the current Step being programed and zero out the remain-
ing two. For details regarding the set-up of the three steps as part of a
24-hour schedule, see section 6.
7