CIPU CSPPD704 User manual

READ AND FOLLOW ALL INSTRUCTIONS IN THIS OWNER’S
MANUAL AND ONEQUIPMENT.
This equipment must be installed and serviced by aqualified technician or professional,
in accordance withthe National Electrical Code and all applicable local codes and
Ordinances. Improper installation can create electrical hazards which could result in
property damage, seriousinjury or death. Improper installation will void the warranty.
Notice to Installer
This manual contains important information about the installation, operation and safe
use of this product. Once the product has been installed this manual must be given to
the owner/ operator of this equipment.
Pool Pumps
Item #s CSPPD704、CSPPD705

Water temperature in excess of 100°F(37.7°C) may be hazardous to your
health. Prolonged immersion in hot water may induce hyperthermia.
Hyperthermia occurs when the internal temperature of the body reaches a
level several degrees above normal body temperature of 98.6°F(37°C.).
Effects of hyperthermia include: (1) Unawareness of impending danger. (2)
Failure to perceive heat. (3) Failure torecognize the need to leave the spa. (4)
Physical inability to exit the spa. (5) Fetal damage in pregnant women. (6)
Unconsciousness resulting in danger of drowning. The use of alcohol, drugs,
or medication can greatly increase the risk of fatal hyperthermia in hot tubs
and spas.
To reduce the risk of injury, do not permit children to use or operate this
equipment.
When setting up pool water turnovers or flow rates, the operator must consider
local codes governing turnover as well as disinfectant feed ratios.
If this pump is intended for use in other than single-family dwellings, a clearly
labeled emergency switch shall be provided as part of the installation. The switch shall be
readily accessible tothe occupants and shall be installed at least 5 feet (1.52 m) away,
adjacent to and within sight of this pump.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION:
PUMPS REQUIRE HIGH VOLTAGE WHICH CAN SHOCK, BURN, OR
CAUSEDEATH. Before working on pump always disconnect power tothe
pool pump at the circuit breaker before servicing the pump. Failure to do so
could result in death or serious injury to service person, pool users or others
due to electric shock.
Pumps improperly sized or installed or used in applications other than for
which the pump was intended can result in serious personal injury or death. These risks may
include but not be limited to electric shock, fire, flooding, suction entrapment or serious injury
or property damage caused by a structural failure of the pump or other system component.
Never exceed the maximum stated pump flow rating.Only use a pumping
system rated for the corresponding flow. FAILURE TO DO SO CAN RESULT INHAIR OR
BODY ENTRAPMENT WHICHCAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. If in
doubt about the rating of your system, consult a qualified pool service professional.
Pumps are not a substitute for properly installed and secured pool drain covers.
An ANSI/ASME A112.19.8 approved anti-entrapment drain cover must be used for each drain.
Pools and spas should utilize a minimum of two drains per pump. Regularly inspect all covers
for cracks, damage and advanced weathering. If a cover becomes loose, cracked, damaged,
broken or is missing, closethe pool or spa immediately, shut off the pump, post a notice and
keep the pool or spa closed until an appropriate VGB 2008 certified cover is properly installed.
Covers deteriorate over time due to exposure to sunlight and pool chemicals. This cover must
be replaced within seven (7) years from installation (or earlier if the cover becomes damaged
in any way).
1

Hair Entanglement –When the hair tangles or knots in the drain cover, trapping the swimmer
underwater. This hazard is present when the flow rating of the cover is too small for the pump
or pumps.
Limb Entrapment –When a limb is sucked or inserted into an opening resulting in a
mechanical bind or swelling. This hazard is present when a drain cover is missing, broken,
loose, cracked or not properly secured.
Body Entrapment –When a portion of the body is held against the drain cover trapping the
swimmer underwater. This hazard is present when the drain cover is missing, broken or the
cover flow rating is not high enough for the pump or pumps.
Evisceration/Disembowelment –When a person sits on an open pool (particularly a child
wading pool) or spa outlet and suction is applied directly tothe intestines, causing severe
intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or
not properly secured.
Mechanical Entrapment –When jewelry, swimsuit, hair decorations, finger, toe or knuckle is
caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is
missing, broken, loose, cracked, or not properly secured.
GENERAL SAFETY RULES
1. The products mentioned in this manual are specially designed for the pre-filtering and
re-circulation of water in swimming pools and spas.
2. They are designed towork with clean water at a temperature not exceeding 104 !40!"
3. The installation should be carried out in accordance tothe safety instructions of swimming
pools, especially Standard HD 384.7.702 , and the specific instructions for each facility.
4. The compulsory rules on accident prevention should be carefully followed.
5. Any modification of the pump requires the prior consent of the manufacturer. Original
replacement parts and accessories authorized by the manufacturer ensure a high level of
safety. The manufacturer of the pump assumes no liability for the damage and injuries caused
by un-authorized replacement parts and accessories.
6. During operation, some parts of the pump are subject to dangerous electric voltage. Work
may only be performed on each pump or on the equipment connected to it after disconnecting
them from the main power and after disconnecting the starting device.
7. The user should make sure that assembly and maintenance tasks are carried out by
qualified authorized persons and that these persons have first carefullyread the instructions
for service and installation.
2
WARNINGS AND IMPORTANT SAFETY PRECAUTIONS
SUCTION ENTRAPMENT HAZARD

8. The operating safety of the pump is only guaranteed ifthe installation and service
instructions are correctly followed.
9. The limit values stated inthe technical table should not be exceeded under any condition.
10. Inthe event of defective operation or fault, contact the technical support department of the
manufacturer or it’s nearest authorized agents.
11. Ifthe supply cord is damaged, it must be replaced by the manufacturer or its service agent
or a similarly qualified person to avoid a hazard.
12. The pump must not be used when people are in the water.
13. The pump must be supplied through a residual current device (RCD) having a rated
residual operating current not exceeding 30mA.
14. Children should be under close supervision to prevent them from playing with the pump.
15. This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
16. The pump must be protected from running dry.
LOCATION
The pump must be located as close as practical tothe pool. The pump must also be in a
position that enables easy access for periodic servicing.
Care must also be taken to position the pump in an area that is free from flooding inawell
ventilated and dry area.
It is recommended that a valve, elbow or tee installed inthe suction line should be no closer to
the front of the pump than five (5) times the suction line pipe diameter.
INSTALLATION
A few simple precautions during installations will ensure years of trouble free operation.
1. The pump suction line should not be smaller than 1 1/2" (40mm imperial) or 50mm true
metric.
2. The suction line is to have as few bends or elbows as possible. There must not be an air
traps on the suction line.
3. Installation shall arrange on a solid, flat foundation with the pump bolted securely to it.
4. The pump electrical cable must be wired for the proper voltage and current in accordance
with the wiring instructions.
5. All wiring (electrical) work must be carried out by licensed electricians and must be installed
3

in accordance tothe local codes.
6. The motor must be grounded.
7. The weight of the plumbings and fittings is to be independently supported and not carried by
the pump.
8. The maximum total head (Hmax) of the pump (in metres) shown on the pump label should
be noted by the installer.
9.The permissible temperature is> 32#! 0°C"and < 104!40 °C". The pump should never be
operated outside of these temperatures, or damage may occur.
Important Electrical Notice
The electrical installation isto be done by a licensed electrician.
Each pump requires a circuit breaker to separate the pump from the electrical supply.
The open contact distance of the circuit breaker is tobenoless than 3mm
The pump is to be supplied by an isolating transformer, or supplied through a residual current
device (RCD) with a rated residual current not exceeding 30mA.
Checkthe pumps name plate for the following: Voltage, Amp draw and Cycle.
The power cord, including the ground wire shall have a quality of 245 IEC66 (HO7RN-F) for
models greater than 1kW power input.
For models less than 1kW input the quality shall be of 245 IEC57 (H05RN-F).
All installations must comply with local codes, based on IEC 364-7-702 requirements.
RESPECT THE MINIMUM GAUGE GIVEN IN THE CHART OF THE TECHNICAL MANUAL.
Electrical Connection
Checkthat the information on the nameplate corresponds tothe power supply.
Employ a competent electrician to ensure wiring installation is made in accordance with any
local electrical codes. Every motor requires either a fused disconnect switch or a circuit
breaker.
A SINGLE PHASE MOTOR has a built in thermal overload switch.
Priming
The pump will prime and pre-prime providing the filter tank water and there is sufficient supply
from the suction point.
If you lose water from the filter tank it will be necessary tore-fill it before starting.
1. Remove the translucent lid and fill the filter tank withwater.
2. Replace the lid ensuring the o-ring is correctly located and start the pump.
After you have done this allow a few minutes (maximum) running for the pump to start
delivering water.
High suction lift or long suction lines will require additional time to prime and can severely
affect the performance of the pump. Ifthe pump does not prime, please repeat step 1 and 2
above. Mechanical seals ifrunning dry can be damaged rapidly and may need tobereplaced.
ENSURE that there is always adequate water in the filter tank before you start up. If you are
unable to prime the pump please see the trouble-shooting guide.
4

ENSURE
that all suction and discharge valves are open before you start the pump, otherwise
will result in damage tothe pump.
Two-Speed Pumps
Two-
speed models are recommended in a swimming pool when high speed is needed for
maximum filtration at peak periods and whenever turbidity levels are high. At other times,
switch to low speed. For backwashing and vacuu
tubs, use high speed to attain full performance in the hydro
as filter/heat cycle mode, use low speed. Low speed provides sufficient flow to activate most
spa heaters and provides s
ufficient flow for filtration.
performance in the hydro-
therapy mode and use low speed mode to prime. The below
shows
the positions of high speed and low speed.
Maintenance
The strainer basket inthe filter tank should be inspected and cleaned at
1. Remove lid and lift out basket.
2. Remove debris and hose off with clean water if necessary.
3. Inspect the lid gasket, lubricate with
only if needed. If it is damaged, pls replace.
4. Replace the strainer.
5. Re-prime the filter tank.
6. Correctly locate the o-ring.
7. Replace the lid hand tighten
only.
8. Switch on pump.
that all suction and discharge valves are open before you start the pump, otherwise
speed models are recommended in a swimming pool when high speed is needed for
maximum filtration at peak periods and whenever turbidity levels are high. At other times,
switch to low speed. For backwashing and vacuu
ming, high speed is required. In spas and hot
tubs, use high speed to attain full performance in the hydro
-
therapy mode. At other times, such
as filter/heat cycle mode, use low speed. Low speed provides sufficient flow to activate most
ufficient flow for filtration.
In jetted tubs, use high speed to attain full
therapy mode and use low speed mode to prime. The below
the positions of high speed and low speed.
The strainer basket inthe filter tank should be inspected and cleaned at
regular intervals.
2. Remove debris and hose off with clean water if necessary.
3. Inspect the lid gasket, lubricate with
silicon based grease
only if needed. If it is damaged, pls replace.
only.
that all suction and discharge valves are open before you start the pump, otherwise
speed models are recommended in a swimming pool when high speed is needed for
maximum filtration at peak periods and whenever turbidity levels are high. At other times,
ming, high speed is required. In spas and hot
therapy mode. At other times, such
as filter/heat cycle mode, use low speed. Low speed provides sufficient flow to activate most
In jetted tubs, use high speed to attain full
therapy mode and use low speed mode to prime. The below
figure
regular intervals.
5

In climates where the pump may be exposed to frost or freezing, care must be taken to ensure
the pump is protected from damage. It is recommended that ifthe pump is not used during
winter period it should be drained completely and store pump in a dry location. Do not replace
the drain plug. Store it in a safe place when not use. An example would be store plug in the
filter tank basket.
When you are activate the pump ensure all seals and o-rings are in operational condition,
re-grease if necessary, replace if unsure of condition.
Checkthat the motor shaft moves freely before re-activation.
1. When connecting electric cables tothe motor of the pump, be careful to correctly arrange
them inside the connection box, verifythat no bits of cable are left inside the box on closing it.
See that the ground wire is correctly connected. When connecting the motor, follow the wiring
diagram supplied with the pump.
2. Be especially careful that no water enters the motor or electrical parts under voltage.
3. Inthe event that the planned use is not as specified, adaptations and supplementary
technical rules may be necessary.
4. Before starting the pump, verifythe calibration of the electrical protection devices of the
motor and that the protections against electrical and mechanical contacts are correctly
positioned and attached.
5. It is advisable to follow the steps listed below before handling the pump in any way.
a) Turn off the voltage tothe pump.
b) Lock starting devices.
c) Verify that there is no voltage in the circuits, including ancillary devices and auxiliary circuits.
d) Wait until motor stops completely.
The above list should be considered indicative and not binding for the purpose of safety,
specific safety rules may exist in particular regulations.
Assembly Instructions (some parts may be pre-assembled)
Follow the step below and the corresponding diagrams for assembly.
Step 1.
Place the strainer basket tothe strainer housing. Be sure that the opening the basket is
aligned with the opening inthe housing. Secure Lid
Step 2.
The water level of the inground swimming pool is lower than the water inlet of the pump.
In order to prevent water from flowing backward, this pump equipped a check valve.
First screw the adapter into the water inlet of the pump, and then install the connector
assembly.
6

REGULARLY VERIFY
1. The correct attachments of the mechanical parts and of the support screws of the pump.
2. The correct position, attachment and condition of the supply cables and of the insulating
parts.
3. The temperature of the motor. In the event of any excessive high, stop immediately and
have it repaired.
4. The vibration of the pump. In the case of any excessive high, stop immediately and have it
repaired.
CAUTION
Owing tothe complexity of the cases covered, the instructions for installation, use and
maintenance contained inthis manual do not attempt to examine all possible and imaginable
cases of service and maintenance. If supplementary instructions are required or special
problems arise, do not hesitate to contact the distributor/agent.
TECHNICAL DATA
Item CSPPD704 CSPPD705
Input Power 816w 1072w
H. Max 34ft 42ft
Q. Max/min 283L 316L
V 115 115
HZ 60 60
IP IPX5 IPX5
7

8
ILLUSTRATED PARTS LIST
Ref.No. Part. No. Description QTY Remark
1 647284871 Cover 1
2 65431042080 O-Ring 1
3 647252704 Basket 1
4 647284801 Pump Housing 1
5 647252705 Clip 1
6 65431029080 O-Ring 1
7 65221002000 Screw M5*30 8
8 647284802 Pump Cover 1
9b 647272971000 Impeller For CSPPD704 1
9c 647252771000 Impeller For CSPPD705 1
10 65431044080 O-Ring 1
11 65028003000 Seal Assembly 1
12 647284803 Pump Housing 1
13 647284804 Motor Mounting Plate 1
14 65231016106 Nut M5 8
15d 65023404000 Dual Speed 1.0HP Motor For CSPPD704 1
15e 65023405000 Dual Speed 1.5HP Motor For CSPPD705 1
16 65432002080 Drain Plug Gasket 1
17 648860105 Drain Plug 1
18 647202702 Adaptor 1
19 91382005 1.5’’ Adaptor Assembly 2

9
TROUBLESHOOTING
Problem Cause Solution
Low flow Dirty filter Backwash or clean cartridge
Dirty skimmer and pump
strainer
Clean skimmer and pump strainer
Suction air leak Make sure water level is correct through
suction points. Ensure baskets and
strainers are free of debris. Tighten all
fittings/unions on the suction side of the
pump, remove and replace mechanical
seal
Closed valve or blocked line Make sure water level is correct through
suction points. Ensure baskets and
strainers are free of debris. Tighten all
fittings/unions on the suction side of the
pump, remove and replace mechanical
seal
Pump does
not run
Not plugged in Checkthe socket and power cord
GFCI/or main circuit breaker
tripped
Switch on the breaker. If it is immediately
tripped again,
There is a defect in pump or controls.
Faulty Pump shaft /motor Replace the pump/motor assembly.
Pump shaft is locked Checkifthe pump can be rotated by hand
and remove any blockage
Pump will
not prime
Suction air leak Make sure water level is correct through
suction points. Ensure baskets and
strainers are free of debris. Tighten all
fittings/unions on the suction side of the
pump, remove and replace mechanical
seal
No water in the pump Make sure the filter tank is full
Closed valves or blocked
lines
Open all valves in the system, clean
skimmer and pump basket, check pump
impeller of blockage
Motor
overload
cuts out
Motor not connected properly Have electrician check wiring
Low incoming voltage Voltage at motors should be no more than
6% above or below nameplate voltage.
Have electrician check voltage; ensure
pump is not running on an extension cord.
Report low supplier to authorities.
Overload due to binding in
pump or wrong size impeller
Contact supplier
Noise pump Bad bearing Have electrician replace

operation Air leak in suction Make sure water level is correct through
suction points. Ensure baskets and
strainers are free of debris. Tighten all
fittings/unions on the suction side of the
pump, remove and replace mechanical
seal
Suction blockage Locate and clean blockage
Disturbance inimpeller Contact supplier
Cavitations Improve suction, reduce suction lift,
reduce number of fittings, increase pipe
size, increase discharge pressure and
reduce flow by throttling discharge valve
Motor runs
hot
Low or incorrect voltage Supply to be corrected by electrician. A
motor running hot totouch is normal.
Thermal overload protector will function to
turn them off if there is an overload or
excessive high temperature problem
Installed in direct sunlight Shield from weather
Poor ventilation Do not tightly cover or enclose motor
If the pump iswithin the stated warranty period and you experience faults always contact your
supplier. Failure todothis may void warranty. Refer towarranty documentation supplied with
pump. All electrical work is to be carried out by a Qualified Electrician; under no circumstances
should you attempt repairs on the electrical components of pumps unless you are qualified to
do so.
10

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