SPM Intellinova Compact User manual

Installation Instructions
INS12 / INS12W

Additional information
Condmaster®Ruby (condition monitoring and predictive maintenance program) is described in the manual
"Condmaster®Ruby User Guide".
LinX, Field Support Software FSS, OPC Data Access, software installation and setup are described in the manual
"Condmaster®Ruby, Installation and system administration".
Installation of transducer line (transducers, matching units, cables etc. is described in manual 71421B "Installation of
Measuring Equipment".
Trademarks
CondID, Condmaster, DuoTech, EVAM, HD ENV, Intellinova, Leonova, Leonova Diamond, Leonova Emerald, SPM and
SPM HD are trademarks of SPM Instrument AB.
All other trademarks are the property of their respective owners.
© Copyright SPM Instrument AB. ISO 9001 certified.
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SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data subject to change without notice.
Tel [phone] • [email protected] • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2019-01. 71930 B Rev.1

SPM 71930 B
Contents
Installation Instructions
Safety Arrangements........................................ 2
Installation Precautions..................................... 2
System Description........................................... 3
System Unit INS12............................................ 4
Mechanical Installation ..................................... 5
Stainless steel enclosure................................... 6
Power Supply.................................................... 7
Network Connection ........................................ 7
Connection to PC ............................................. 7
Electrical Installation......................................... 8
Installations on the circuit board ..................... 8
Bearing Monitoring .......................................... 9
Connection of Shock Pulse Transducers......... 9
Preparation of the Coaxial Cable................. 10
Vibration Monitoring ..................................... 11
Connection of Vibration Transducers ........... 11
Connection to Protective Earth Rail ............. 11
Connection of Digital Inputs, DI/RPM............ 12
Connection of Analog Inputs, AI .................... 13
Connection of Digital Outputs, DO................ 14
SD Memory Card ............................................ 15
Configuration ................................................. 15
Wireless 3G Router (INS12W) ........................ 16
Technical Specifications INS12/INS12W ........ 17
Part Numbers ................................................. 17

– 2 – SPM 71930 B
Safety Precautions
1. Safety Arrangements
1:1. General
All persons performing installation or service on rotating
machines and electrical equipment should be authorised
and familiar with general safety rules and IEC symbols as
well as local requirements, rules and regulations. In case
of doubt the local management should be consulted.
SPM will not be responsible for any accident caused by
persons not observing this Safety Precautions.
When performing installation or service on machines in
potentially explosive atmosphere, the requirements ac-
cording to ATEX EN 60079 should be followed.
1:2. Disconnection
Before starting installation work on machines, make sure
that main power is off and will stay off until the work is
done. Do not simply pull the switch - remove the fuses,
lock the fuse box, put up warning signs. Check all ter-
minals to ensure that the equipment is voltage free by
using a voltage tester.
1:3. Electrical Installation
Always read the instructions delivered with the equip-
ment before performing installation or service on electric
equipment. If you are in doubt, please contact your lo-
cal SPM representative before installing the equipment.
Damage of the equipment caused by incorrect installa-
tion is not covered by product warranty. Before starting
installation work, make sure that the main power switch
is in off position and will stay off until the work is done.
Check that all terminals, marked with protective earth
IEC symbol, are properly connected to the protective
earthing conductor of the building installation wiring. In
some countries, the term "protective grounding" is used
instead of "protective earthing". Earth and ground are
used synonymous in this installation instruction. Choose
installation tools that are safe and suitable for its working
environment. Electrical risks can sometimes be eliminated
by using air, hydraulic or handpowered tools. These are
especially useful in harsh conditions.
1:4. System Components
To ensure optimum safety for user and environment, only
original system components available from SPM should
be used. When using non-original components, the com-
pliance with EU directive with respect to electric safety,
EMC and machine safety is not guaranteed by SPM.
1:5. Reapplying Power
For human safety, ensure the electrical equipment or in-
stallation is electrically safe. Before starting the machine,
make sure that all protection covers on the machine are
mounted and secured.
2. Installation Precautions
2:1 Installation of Measuring Units and
Measuring Terminals
Measuring units and terminals should be located in a
protected position assigned by the local management.
The units shall be easily accessible for undisturbed
measurements and service. Signal cables should not be
located close to power supply cables. The measuring
equipment should be intended and specified for use in
existing environment.
It is important that you read the operating instructions
completely and follow all safety precautions before
operating the measuring units. Electrical connections
and wiring should be performed only by suitably trained
personnel.
2:2 Work Regulations
All personnel should be provided with the local work
regulation before any work is commenced.
It is important that parts of metal, rubber and plastics
are dumped in special containers. Such parts can cause
bad accidents and production disturbances if dropped
on the wrong place. From an environmental point of
view, wrapping materials should be collected so as not
to cause damage.
Precautions should also be taken when drilling, tapering
and grinding to avoid chips and grindings causing ac-
cidents and production disturbances.
2:3 Inspection and Acceptance
Inspection of transducer positioning, connections, cable
laying, TMU installations and strapping should take place
after finished installation. The cables should be marked
in accordance with agreement with the local contact.
Inspection protocol in accordance with the local regula-
tions should be used.
IEC symbols
Risk for electric shock Caution
Rotating parts Protective earth

– 3 – SPM 71930 B
System Description
The Intellinova®System is a permanently installed, online
machine condition monitoring system. It is handled by
the comprehensive software Condmaster®Ruby, which
controls the system, collects, stores, and evaluates the
measuring results.
Via Ethernet, the Intellinova system is connected to a
computer with the software Condmaster Ruby, and the
communication program LinX. The measuring assign-
ments are set up in Condmaster Ruby and LinX transmits
the measuring assignments to and reads the result file
from the Intellinova System Unit. Measuring results are
stored in a historical database. System functionality
and transducer lines are automatically monitored for
malfunctions.
The core of the system is the SPM software, Condmaster
Ruby, which receives the measuring results from all SPM
devices for evaluation and presentation. Based on exten-
sive empirical data, international standards and machine
statistics, the evaluation result is an easy to understand
colour code, highlighting potential trouble spots. By
calibrating and adjusting limit values, the automatic
evaluation process can be tuned with great precision to
get an immediate, reliable diagnosis.
Intellinova implements OPC™ Data Access, through
which process control data can be transferred seamlessly
to and from any data source, such as DCS or SCADA
systems, PLCs, databases, gauges, spreadsheets etc. to
any OPC compliant application. Intellinova is robustly
designed in every aspect, made for harsh environments
and long-term use.
Existing SPM online systems
System Unit 1
The Intellinova®System
Data base
Service laptop
Process
Control
System
Ethernet
Data Access
Customer systems
Ethernet/
SD card
System Unit 2 System Unit 3
OPC
Client/
Server
FSS
Field Support
Software
OPC
Client/
Server

– 4 – SPM 71930 B
System Unit INS12
155
300
380
1. Circuit board with in- and output terminals
2. Ethernet LAN connector RJ45
3. SD memory card
4. Power supply unit and terminal blocks
mounted on DIN rail
5. Protective earth rail with screw terminals
4
8
6
3
2
1
6. Cable inlet Pg11 for power supply cable
7. Cable inlets 3xPg7 for DI/RPM cables
8. Cable inlets 2xM32 for up to 12 measuring cables
9. Cable inlet M20 for network cable (INS12)
/connector for external antenna (INS12W)
10. Cable tie mounting bases
5
79
10

– 5 – SPM 71930 B
Mechanical Installation
260
340
A
C
320
340
260
400
4 x ø 8 mm
Installation with mounting braces (SPM 81444)
D
B
E
Mechanical Installation
Mounting
The System Unit has an industrial cabinet designed
for wall mounting. It is mounted vertically with 4 bolts
through the 8 mm holes as shown in the figure, or sus-
pended in mounting braces (option SPM 81444). The
hole distance is 260 x 340 mm. Distances with mounting
braces, see the drawing above.
Environment
The cabinet is made of enamelled steel and has neoprene
gaskets (IP66). The operating temperature range is 0° to
+60° C (32° to +140° F) and the relative humidity is 10 to
90%, non-condensing. The electrical environment must
be suitable for data cables.
Flange
The cabinet has a flange with a cable inlet Pg11 (A) for
power supply cable, cable diameter 5.5 to 10 mm, three
cable inlets Pg7 (B) for digital in/RPM cables, cable di-
ameter 3.5 to 6.5 mm and two cable inlets of type M32
(C) for up to six measuring cables each, cable diameter
5 mm. The cable inlet (D) of type M20 is intended for a
standard Ethernet cable with mounted connectors.
Holes for additional cable inlets intended for digital/
analog signal cables have to be drilled. Drill the holes
in the punch marks (E) and mount cable inlets of type
Pg7 or similar.
System Unit INS12W with built-in 3G router has a con-
nector of type N for external antenna instead of the cable
inlet (D) for network cable.

– 6 – SPM 71930 B
Stainless steel enclosure
INS12 is also available in stainless steel enclosure
(INS12SS) with the following dimensions: 380x380x210
mm (15x15x8.3 in). This industrial cabinet is designed
for wall mounting. It is mounted vertically with 4 bolts
through the 8 mm holes as shown in the figure, or sus-
pended in mounting braces (option SPM 81444). The
hole distance is 340 x 340 mm. Distances with mounting
braces, see the drawing above.
Cable inlets
The cabinet has one cable inlet M20x1.5 (A) for power
340
340
400
340
340
400
4 x ø 8 mm
Installation with mounting braces (SPM 81444)
supply cable, cable diameter 5 to 8 mm; five cable inlets
of type M25x1.5 (B), three of which are installed and
capable of handling up to four measuring cables each,
cable diameter 4.5 to 6 mm (the remaining two inlets have
blind plugs and can be retrofitted); and four cable inlets
of type M16x1.5 (C) for digital in/RPM/Ethernet cables,
cable diameter 5 to 8 mm.
Holes for additional cable inlets intended for digital/
analog signal cables or similar have to be drilled.
Stainless steel enclosure
A C
B

– 7 – SPM 71930 B
Electrical Installation
A
Power Supply
The System Unit is delivered with an internal power supply
unit 100 – 240 V AC/ 50 – 60 Hz, max. 10A, internal wiring and
terminal blocks for mains power connection.
The supply power should come via an external main power
switch, from a power source with an even load (nominal voltage
± 10%, no excessive transients). See the figure beside for con-
nection to mains power terminals. Read the Safety Precautions
on page 2 before performing electrical installation. If you are
in doubt, please contact your local SPM representative before
installing the equipment.
• Make sure that the main power switch is in off position
and will stay off until the work is done. Lock the switch if
possible.
• Open the Pg11 cable inlet and guide the cable end
through the cable inlet.
• Prepare the cable and connect the conductors to the
terminal blocks on the DIN rail.
• Tighten the inlet sealing nut with an open-ended 20 mm
spanner.
Check that the System Unit unit is connected to protective
earth, marked with IEC symbol, and that protective earth is
properly connected to the protective earthing conductor of
the building installation wiring.
100 – 240 V AC,
50 – 60 Hz, max. 10A
Power Supply
Unit
L N
12 V DC / 1.5 A
to circuit board
Network Connection
The System Unit is connected via a RJ45 connector to standard
Ethernet in a LAN network. A shielded network cable should
be used. Consult the responsible network technician prior to
connecting Intellinova to the PC network.
• Open the M20 cable inlet (A) and guide the cable with
RJ45 connector plug through the inlet sealing nut (B).
• Press the rubber sealing (C) over the connector plug.
• Guide the connector plug through the clamping insert (D)
and the cable inlet (A).
• Connect the plug to the RJ45 connector on the circuit
board (pos.3 in the figure on next page).
• Secure the cable with a cable tie mounted on the cable
tie mounting base.
• Tighten the inlet sealing nut with an open-ended 22 mm
spanner.
Connection to PC
A PC can be connected to the System Unit via the RJ45 con-
nector by using a shielded cross-over cable. For communication
and setup the software FSS (Field Service Software) must be
installed and running on the PC.
Protective
earth
A
D
C
B
Main power switch

– 8 – SPM 71930 B
Electrical Installation
3
4
1
5
98
2
Installations on the circuit board
All electrical installations are made on the circuit board
except the connection of power supply. The circuit board
is equipped with terminal blocks of type push-in for quick
and easy installation of vibration transducers and signal
cables. Coaxial cables from shock pulse transducers are
connected with connector 12775 to screw terminals. The
network cable is connected to the RJ45 connector (3).
When all electrical connections are made, the unit can be
started with the ON/OFF button (1) on the circuit board.
A red LED indicator (2) is lit when power is on.
Status LED Indicators
The circuit board has red status indicators. The LED in-
dicator, OP (4), will alight when the unit is in operational
mode, which means that the power is on and all measur-
ing circuits are running. The indicator, COM (5), is blinking
when the unit communicates via Ethernet.
The red status indicators (6) will alight when the digital
inputs DI/RPM are active and the indicators (7) will alight
when the digital outputs DO are active.
SD Memory Card
The System Unit is equipped with a SD memory card (8)
for data buffering and back-up. This card is also used for
initializing and setup of the System Unit. Reading and
writing to the card is shown by a red LED indicator (9).
Digital In- and Outputs
The digital inputs DI/RPM are generally used for speed
measuring with RPM transducers. Up to three RPM trans-
ducers can be connected and linked to measuring as-
signments set up in Condmaster Ruby. The unit has three
digital outputs, DO, for connection to PLC or via external
relays to machine stop, external warning lamp, etc.
Power Vibration Bearing Digital
supply monitoring monitoring outputs
6
7
Digital Analog inputs inputs
Power
Off/On

– 9 – SPM 71930 B
Bearing Monitoring
Bearing Monitoring
The System Unit INS12 has eight channels for continu-
ous monitoring of bearing condition. It measures shock
pulses according to the SPM®HD or LR/HR HD method.
All measuring parameters such as measuring time, alarm
limits, alarm delay etc. are set up in the software Cond-
master Ruby.
The bearing monitoring channels are connected to shock
pulse transducers of type SPM 44000 via coaxial cables.
Connection of Shock Pulse Transducers
The transducer inputs have screw terminals (1) for coaxial
cables with connector SPM 12775. Mounting of the con-
nector set SPM 12775 is described on next page. The
screw terminals are numbered 30 to 37.
The cabinet has two cable inlets (3) of type M32 with rub-
ber insert for up to 6 measuring cables, cable diameter
5 mm (IP65). Unused holes should be sealed with plugs.
• Make sure that the System Unit is in power off
position.
• Disconnect the power supply by switching off the
terminal blocks marked L1 and N. Lift and turn the
jumper bar (2) as shown in the figure.
• Open the M32 cable inlet (3).
• Guide the cable end through the cable inlet.
• Cut the cable and mount connector set 12775, see
next page.
• Push the connector firmly into the screw terminal (1).
Tighten the contact screws with a 1.5 mm Allen key.
• Seal unused inlet holes with plastic plugs or cable
pieces.
• Tighten the inlet sealing nut with an open-ended
30 mm spanner.
• Switch on the terminal blocks marked L1 and N by
pushing in the jumper bars (2).
DuoTech®accelerometers type SLC144 for both vibration
and shock pulse monitoring can also be used for bearing
monitoring. They are connected via twisted pair cables
to the VIB channels, see page 10.
1
30 31 32 33
1 2 3 4
Coaxial cable with
connector SPM 12775
SPM channel
1 2 3 4 5 6 7 8
34 35 36 37
1 2 3 4
1
3
to shock pulse
transducer type
SPM 44000
30 mm
2

– 10 – SPM 71930 B
Bearing Monitoring
Connector Set SPM 12775
The connector set consists of:
93039 Crimp ferrule (A)
82233 Core tube (B)
12754 Stiffening tube (C)
82166 Neoprene tube for ø 4 - 4.5 mm cable.
To prepare the cable, the same tools are used as for fitting
cable connectors:
81026 Crimping tool
81052 Cutting tool
Preparation of the Coaxial Cable
Cut the cable to length. Slide the crimp ferrule Aonto the
cable. Cut and strip the cable with a coaxial wire stripper
(SPM 81052) as shown in figure 1.
Mounting the Connector
Push the core tube Bover the inner conductor and against
the dielectric, with all strands of the inner conductor inside
the tube (see figure 2). Crimp on the core tube.
Splay out the braid with a conical movement of the cable
end. Push the stiffening tube Cunder the braid so the braid
reaches the flange on the stiffening tube. Ensure approx. 3
mm isolation between flange and core connector (B).
Slide the crimp ferrule Aover the braid and against the
flange on the stiffening tube. Crimp on both tube and flange
as shown in the figure.
SPM 81052
SPM 81026
1.
2.
SPM 81026

– 11 – SPM 71930 B
Vibration Monitoring
Vibration Monitoring
The System Unit has four channels for continuous vibration monitoring.
It supports broad band vibration measurement, both ISO 2372 and ISO
10816, HD Enveloping, FFT with symptoms and EVAM (Evaluated Vibration
Analysis Method). All measuring parameters such as measuring technique,
measuring time, alarm limits, alarm delay etc. are set up in the software
Condmaster Ruby.
Connection of Vibration Transducers
The vibration transducers are connected to input terminal blocks of type
push-in on the circuit board. See the figure beside for proper connection.
Recommended transducers are SPM SLD144 or IEPE (ICP®) type trans-
ducers with voltage output. DuoTech®accelerometers type SLC144 for
both vibration and shock pulse monitoring can also be used. They are
connected to the VIB channels in the same way as standard vibration
transducers.
The optimum cable to use for permanently installed vibration transducers
is shielded, twisted pair. Around the outside of this twisted pair is the
shield. Braided shield is the optimum type of shielding, as it has slightly
better low frequency shielding capabilities over a foil type of shield. Foil
is often used where RF shielding is necessary.
The cabinet has a cable inlet M32 (2) with a rubber insert for up to 6
measuring cables diameter 5 mm (IP65). Unused holes should be sealed
with plugs.
• Make sure that the System Unit is in power off position.
• Disconnect the power supply by switching off the terminal blocks
marked L1 and N. Lift and turn the jumper bar (2) as shown in the
figure.
• Open the M32 cable inlet (3) and guide the cable end through the
cable inlet.
• Cut and prepare the conductors (4).
• Push the conductors firmly into respectively push-in terminal (1) on
the circuit board.
• Connect the cable shield to the protective earth rail (5) via a short
cable soldered on the shield. Tighten the contact screw on the
protective earth rail.
• Seal unused inlet holes with plastic plugs or cable pieces and
tighten the inlet sealing nut with an open-ended 30 mm spanner.
• Switch on the terminal blocks marked L1 and N by pushing in the
jumper bars (2).
Connection to Protective Earth Rail
Vibration transducers of type SLD and SLC are isolated from machine
ground. The cable shield shall be connected in one end only. Preferably
to the earth rail inside the system unit.
The cable shield shall not be connected to the earth rail in cases where
the shield already is connected at the transducer end.
1
5
VIB Channel
1 2 3 4
Twisted pair cable
to vibration
transducer type
+(A) –(B)
22 23 24 25
+ – + – 26 27 28 29 + – + –
4
Protective
earth rail
30 mm
5
2
Ground
shield to
Protecive
Earth Rail
3

– 12 – SPM 71930 B
Connection of Digital Inputs, DI/RPM
The digital inputs DI/RPM can be used for connection of RPM
transducers for speed measuring. Inductive proximity switches
(PNP or NPN) can be used. The system unit has 12 VDC out-
puts for supplying the RPM transducers.
A pulse is generated when a metallic object, normally the
shaft key, passes the proximity switch. The number of pulses
per revolution can be specified in Condmaster. One pulse per
revolution is normal.
The proximity switch is mounted close to a rotating machine
part. Adjust the gap between the transducer and the key in
accordance with the manufacturer's instructions. NB. Key with
sharp edges should be rounded as the edges will often cause
two pulses instead of one.
External relays and signals from PLC/DCS etc. can also be used
as input source. From PLC/DCS etc., 0= below 5 V DC and
1= 5 to 36 V DC. For connection, see the wiring diagrams.
The push-in terminal blocks on the circuit board are marked
with numbers:
DI/RPM channel 1 +12 V 1
In + 2
In – 3
0 V 4
DI/RPM channel 2 +12 V 5
In + 6
In – 7
0 V 8
DI/RPM channel 3 +12 V 9
In + 10
In – 11
0 V 12
• Make sure that the System Unit is in power off position.
• Open one of the Pg7 cable inlets and guide the cable
end through the cable inlet.
• Cut and prepare the conductors and push them firmly
into respectively push-in terminal on the circuit board.
• When using a shielded cable the shield should be
connected to the protective earth rail in the cabinet and
not connected in the transducer/relay end.
• Seal unused cable inlet with a plastic plug or a cable
piece and tighten the inlet sealing nuts with an open-
ended 14 mm spanner.
A red status indicator on the circuit board, next to the terminal
block, lights when a DI/RPM channel is active.
Connection of proximity switch
Connection of external relay to DI/RPM input
Connection of PLC /DCS to DI/RPM input
DI/RPM
DI/RPM
Digital Inputs
Inductive proximity switch
Relay
Power Supply
DI/RPM

– 13 – SPM 71930 B
Analog Inputs
Connection of Analog Inputs, AI
The System Unit has three channels for continuous moni-
toring of analog signals and measures current from 0 to
20 mA. Measuring units, range, quantities, alarm limits
etc. are set up in Condmaster Ruby.
The cable length may be up to max. 100 m. A 100 ohm
shunt resistor is used for current measurement.
The push-in terminal blocks on the circuit board are
marked with numbers:
AI channel 1 + 13
– 14
AI channel 2 + 15
– 16
AI channel 3 + 17
– 18
Holes for additional cable inlets intended for signal cables
to the analog inputs have to be drilled. Drill the holes in
the punch marks on the flange and mount cable inlets of
type Pg7 or similar.
• Make sure that the System Unit is in power off
position.
• Disconnect the System Unit from the mains power
source. Check with a voltage tester to ensure that
the unit is voltage free.
• Mount terminal blocks (option SPM 93380) on the
DIN rail (1).
• Drill holes and mount suitable cable inlets on the
flange.
• Open the cable inlet and guide the sensor cable
through the inlet.
• Prepare the end of the sensor cable and push the
conductors firmly into respectively terminal.
• When using a shielded cable, connect the shield
to the protective earth rail (2) via a short cable (3)
soldered on the shield. The shield should not be
connected in the sensor end.
• Tighten the inlet sealing nut.
• Cut and prepare internal single conductor cables as
shown in the figure beside. Push the cables firmly
into respectively terminal and tighten the contact
screws.
• Secure the cables with cable ties mounted on the
cable tie mounting bases.
• Connect the mains power source and switch on the
System Unit with the ON/OFF button.
Analog inputs
13
14
15
16
17
18
+
–
+
–
+
–
AI 1
AI 2
AI 3
1
+ – 4–20mA
Sensor
+
–
+
–
+
–
+
–12 V DC
AI
Protective
earth rail
3
2

– 14 – SPM 71930 B
Connection of Digital Outputs, DO
The digital outputs DO can be connected to a PLC/
DCS or via optional external relays to machine stop,
external warning lamp, etc. The output circuit must
not exceed 1 A, 36 V DC. The circuit is normally open.
For connection, see the wiring diagrams.
The push-in terminal blocks on the circuit board are
marked with numbers:
DO channel 1 38
39
DO channel 2 40
41
DO channel 3 42
43
Holes for additional cable inlets intended for signal
cables from the digital outputs have to be drilled. Drill
the holes in the punch marks on the flange and mount
cable inlets of type Pg7 or similar.
• Make sure that the System Unit is in power off
position.
• Drill holes and mount suitable cable inlets on the
flange.
• Open the cable inlet and guide the cable end
through the inlet.
• Cut and prepare the conductors (1). Strip the
conductors approx. 8 mm.
• Push the conductors firmly into respectively push-
in terminal.
• Tighten the inlet sealing nut.
A red status indicator on the circuit board, next to the
terminal block, lights when a DO channel is active.
Digital Outputs
Connection to PLC/DCS (DO 1)
Power Supply
Max.1A,
36 V DC
Relay
Max.1A,
36 V DC
Digital outputs
38 39 40 41 42 43
DO1 DO2 DO3
Connection to optional external relay (DO 1)

– 15 – SPM 71930 B
Configurating Intellinova
SD Memory Card
The System Unit has a built-in SD (Secure Digital) card
reader for 2 GB SD cards (1). The supplied card has been
formatted and can be used immediately.
The SD card is used for configuration of the System Unit
and establish communication between the unit and the
LinX server, storing measurement task files and buffering
measurement data in case of network malfunctions. It is
also used in situations where Intellinova is used offline,
e.g. onboard ships. A computer with the communication
software LinX and the Field Service Software, FSS, may
be used to load task files from the database onto the SD
card and download measuring results to Condmaster.
This card must not be removed when the System Unit
is in use.
Configuration
Configuration of the System Unit is done in FSS, the
graphical user interface to LinX (also used for field service
and support). LinX is the communication software han-
dling all messages between the Condmaster database
and the Intellinova System Units.
SD card
The SD card has to be loaded with necessary setup files
to establish communication between the System Unit
and the LinX server. The SD card is connected to the LinX
computer and the setup is done in FSS. The setup files
are saved to the SD card so that if communication has
been lost, the buffered data will later find its way to the
LinX server.
Before starting the System Unit, all mechanical and elec-
trical installations must be done.
• Place the configured SD card in SD card reader (1).
Push the card in as far as it will go into the slot with
the contact area facing in and with the chipped
corner on the right side.
• Start up the System Unit with the ON/OFF button
(2). The red LED (3) indicates reading and writing to
the card.
• The COM indicator (4) will blink when the System
Unit communicates with the LinX computer.
• The OP indicator (5) will light when the measuring
circuits are operating.
5
2
4
1
3
NB: See the software instruction 'Condmaster®
Ruby, Installation and system administration'
with detailed step by step instructions how to
setup the Commander Unit in the Field Service
Software, FSS.
CAUTION
Never remove
the SD card when
power is on

– 16 – SPM 71930 B
Wireless 3G Router (INS12W)
2
1
3
Omni-directional
antenna (90460)
Antenna connector
Type N
The System Unit INS12W includes a wireless 3G router
(1) mounted on the cabinet lid, internal wiring and a
connector on the flange (2) for external antenna. The
3G router is designed to provide remote connectivity
across mobile networks.
The System Unit is connected via a 10/100 Ethernet
switch on the 3G router. An external omni-directional
antenna (3) and a 0.75 m antenna cable are included.
For configuration of the 3G router, see the user guide
from the manufacturer (Westermo 6623-2250, MRD-355).
The router supports a wide variety of wireless standards,
GSM, GPRS, EDGE, 3G, HSDPA, HSUPA, HSPA and 4G
LTE, thus providing connectivity in as many applications
as possible. With isolation between the PSU and the
Ethernet and serial ports the router protects against is-
sues caused by ground loops.
The dual SIM support in the device ensures that site
connectivity is not dependent on a single carrier, should
something happen the unit just switches to the other
SIM.
Technical Specifications, 3G Router (INS12W)
Power
Voltage: 10 to 60 VDC
Rated voltage: 12 to 48 VDC
Rated current: 140 mA @ 24 VDC
Antenna
Connection: SMA female (main and GPS)
SIM
Electrical specification: 2 x SIM slots (3 volts SIM
supported)
Interfaces
RS232: 1 x 300 bit/s to 115.2 kbit/s
Ethernet TX: 2 x 10 Mbit/s or 100 Mbit/s,
Ethernet technologies: IEEE 802.3 for 10BaseT,
IEEE 802.3u for 100BaseTX
Environmental
Temperature Operating: – 40 to +70ºC
Storage & transport: –40 to +85ºC
Degree of protection: IP 40

– 17 – SPM 71930 B
Technical Specifications
Technical Specifications INS12/INS12W
General
Design, enclosure: enamelled steel (INS12/INS12W)
or stainless steel (INS12SS), IP66
Memory: SD card, 2 GB
LAN interface: Ethernet TCP/IP, 10 Mbps
Wireless (INS12W): 3G router incl. omni-directional
antenna and 0.75 m antenna cable
Power supply unit: 100 to 240 V AC, 1.5 A mounted
on DIN rail
Operating temperature: -20 to +60 °C (-4 to 140 °F)
Storage temperature: -20 to +80 °C (-4 to 176 °F)
Relative humidity: 10% to 90% (non-condensing)
Dimensions (w x h x d): INS12/INS12W: 380x300x155 mm
(15x11.8x6.1 in)
INS12SS: 380x380x210 mm
(15x15x8.3 in)
Weight: INS12 approx. 8.2 kg (18 lbs)
INS12W approx. 9.8 kg (21 lbs)
INS12SS approx. 11.7 kg (26 lbs)
Bearing Monitoring
Measuring method: SPM HD, LR/HR HD
Measuring channels: 8, multiplexing
Measuring range: SPM HD, -20 to 80 HDsv
LR/HR, -19 to 80 dBsv
Amplitude scale unit: HDm/HDc, LR/HR, Time Signal HD,
SPM Spectrum HD
Transducer line test: TLT test
Input connectors: for coaxial cables with connector
SPM 12775
Transducer type: SPM 44000 series, only for use
with coaxial cable
Cable length: max. 100 m, coaxial cable
Vibration Monitoring
Measuring methods: ISO 2372, ISO 10816, HD ENV,
FFT with symptoms, EVAM
Measuring channels: 4, multiplexing
Frequency range: DC to 40000 Hz
Measuring range: ≥60g peak-peak (using 100mV/g
transducer)
Resolution: 0.0015m/s2RMS (using 100mV/g
transducer)
Measurem. windows: Rectangle, Hanning, Hamming,
Flat Top
Averages: time synch, FFT linear, FFT expo-
nential, FFT peak-hold
Part Numbers
INS12 Intellinova Compact Systen Unit, enamel. steel
INS12SS Intellinova Compact System Unit, stainless steel
INS12W Intellinova Compact System Unit (enamel. steel)
with 3G router
Options
12775 Connector for coaxial cable
IND14 Relay for external alarm, 2 poles
IND19 Magnets for wall mounting, 4 pcs
81444 Mounting braces for wall mounting, 4 pcs.
90015 Rogowski coil for current measurement
90419 SD memory card, 2 GB
90458 Antenna cable, 10 m
Spectrum lines: 400, 800, 1600, 3200, 6400, 12800
Input connectors: push-in terminals
Transducer type: SPM SLD144/SLC144 DuoTech or
IEPE (ICP®) type transducers with
voltage output 10 to 14V DC
Cable length: max. 100 m, shielded twisted pair
cable
Digital Inputs
Digital/RPM inputs: 3 channels, multiplexing
RPM transducer type: proximity switches, supply
12 V DC
RPM measuring range: 0.1 to 120 000 rpm (when 1 pulse/
rev.)
Input connectors: push-in terminals
Cable length: max. 100 m, shielded cable
Digital Outputs
Digital outputs: 3, open collector, user
configurable
Output connectors: push-in terminals
Cable length: max. 1m, to optional external relays
Analog Inputs
Input channels: 3
Measurement range: 0 to 20 mA
Resolution: 0.01 mA (12 bit)
Meas. accuracy: ± (1% +0.1 mA)
Input resistance: current 100 Ω
Input connectors: push-in terminals
Cable length: max. 100 m, shielded cable
Intellinova, SPM HD, HD ENV and Condmaster are trademarks of SPM Instrument AB.
© Copyright SPM Instrument AB. ISO 9001:2015 certified. Technical data are subject to change without notice.
This product must be disposed as electronic waste and is marked with a crossed-out wheeled bin symbol in order to
prevent it being discarded with household waste.
When once the life cycle of the product is over You can return it to Your local SPM representative for correct treatment,
or dispose it together with your other electronic waste.