Sprinte ASP 116 evolution Instruction Manual

ASP116 EVOLUTION
Controller for powerful Lifts
INSTALLATION & MAINTENANCE MANUAL
v5-21
09-2018

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
2
SUMMARY
1PREAMBLE ...................................................................................................................................................................3
2BRAKING RESISTOR......................................................................................................................................................4
3TEMPORARY OPERATION ............................................................................................................................................5
4CAR’S SPEED SETTING ..................................................................................................................................................6
5ASYNCHRONOUS MOTOR............................................................................................................................................7
6GEARLESS MOTOR .................................................................................................................................................... 11
7SHAFT’S CAMS INSTALLATION ................................................................................................................................... 16
8FLAT CABLE INSTALLATION ........................................................................................................................................ 18
9SLOWDOWN DISTANCE ............................................................................................................................................. 20
10 FLAGS POSITIONNING............................................................................................................................................... 21
11 ABSOLUTE READER K04SP/K05SP ............................................................................................................................. 31
12 CHECKING THE CAR'S BALANCE................................................................................................................................. 37
13 SETTING OF THE ATVLIFT INVERTER ........................................................................................................................ 38
14 STOP PRECISION SETTINGS ....................................................................................................................................... 42
15 BUS LANDING BOARDS ............................................................................................................................................. 43
16 SAFETY RELAY WIRING..............................................................................................................................................47
17 THE INSTALLATION IS OVER ...................................................................................................................................... 47
ANNEX 1 –DIAGNOSING COMMON PROBLEMS ................................................................................................................48
ANNEX 2 –HELPFUL TESTS ................................................................................................................................................48
ANNEX 3 –COOL STUFF ..................................................................................................................................................... 48
ANNEX 4 –SOFTWARE UPDATE.........................................................................................................................................48
SAFETY INSTRUCTIONS
Risk of death or personal injury if the procedures/indications are not strictly observed.
Risk of personal injury or destruction of materiel if the procedures/indications are not
strictly observed.
Danger due to the presence of electrical voltage.
Risk of damage to the material by electrostatic discharge.
When handling the electronic boards/equipements, always wear a grounded anti-static
wristband or other appropriated equipments
Caution hot surface
Important information.
General requirement
Unplug before every maintenance operation.
PPE required
Document Reference : B-DP-13-007-06

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
3
1 PREAMBLE
This manual is valid only for VVVF drive connected to the controller via CANopen Bus, and for controller’s
software version v5-10 or higher
You will find here the start process of your controller ASP116 Evolution with CANopen connected
VVVF drive ATVLIFT.
If you follow all the different steps described hereafter, you will get your lift operational quickly and
easily.
Smartphone Application « EvoPad »
We recommend to use our Androïd Smartphone application « EvoPad » ; it will help you to
set all your parameters and diagnosis while you’re on the top or around the car :
EvoPad is available
on Google PlayStore
This application is nothing more than a remote terminal of the 216SP board’s terminal. There are
no differences, you will find exactly the same menus and settings available.
Throughout this manuel, each time you’ll meet the Application’s icon
this will point you out that the use of the EvoPad application is recommended in order to avoid travels to the cabinet for
the setting or diagnosis required.
VTA function or “Vocal Technical Assistance”
Enable this function to check your installation. A vocal message will be announced for
each lift’s input or lift’s switch activation.
Refer to ANNEX 3 - §1 for more details on this function.

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
4
2 BRAKING RESISTOR
MACHINEROOM
Safety area : a minimum 1 meter free space shall be created around the braking resistor.
Caution : the braking resistor may produce a very intense heat. Keep away any flammable
material to avoid fire hazard.
Braking resistor
Electrical cabinet

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
5
3 TEMPORARY OPERATION
Temporary operation shall be used during lift’s mounting step only, under
skilled and authorized technicians control.

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
6
4 CAR’S SPEED SETTING
Make this setting in Emergency or Temporary operation.
+
+ …
Remove the VVVF parameter’s protection
Set the maximum speed of your motor (speed after roping)
Example : motor speed is 2m/s, roping is 2:1
RATED CAR SPEED = 1m/s
Set the nominal load of your car
Set the nominal speed of your car
EMERGENCY OPERA
Choose
CONFIGURATION
CONFIGURATION
FREQ. INVERTER
MENU VF PROTECT.
PROTECTED
FREQ. INVERTER
LIFT DATA
RATED CAR SPEED
1,00 m/s
RATED CAR SPEED
x,xx m/s
LIFT CAPACITY
400 kg
LIFT CAPACITY
XXXX kg
LIFT TOP SPEED
0,70 m/s
LIFT TOP SPEED
x,xx m/s
MENU VF PROTECT.
NOT PROTECTED
ENTER
+
ENTER
-
-
ENTER
-
-
-
ENTER

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
7
5 ASYNCHRONOUS MOTOR
Encoder’s wiring
o The encoder’s cable shall be separated from power cables.
o Connect the encoder’s shield in the VVVF inverter (dedicated flange).
o Connect the motor’s shield on both sides , motor and cabinet.
Supported encoders : Incremental RS422 –5V.
Motors
Terminal VW3A3404
A
/A
B
/B
+Vdc
0Vdc
SASSI
LIKA C80-C81-C82
yellow
blue
green
orange
red
black
LIKA Ixx & MIxx
yellow
blue
green
orange
red
black
MONTANARI
LIKA
yellow
blue
green
orange
red
black
ELTRA
green
brown
yellow
orange
red
black
TEKEL
green
brown
yellow
pink
red
black
ALL
KÜBLER
green
yellow
grey
pink
brown
white
Carte / Board VW3A3404
0Vdc
+Vdc
/B
B
/A
A

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
8
Mandatory settings
Make these settings in Emergency or Temporary operation
+
+ …
Remove the VVVF parameter’s protection
…
Choose « STANDARD »
Choose « ASYNC OL »
Set the Motor’s plate speed.
Set 1380 for a 1500 value on motor’s plate.
Set the Motor’s plate power.
CONFIGURATION
FREQ. INVERTER
MENU VF PROTECT.
PROTECTED
MENU VF PROTECT.
NOT PROTECTED
FREQ. INVERTER
MOTOR DATA
MACHINE TYPE
STANDARD
RATED SPEED
1380 rev/mn
RATED SPEED
XXXX rev/mn
CONTROL TYPE
ASYNC OL
EMERGENCY OPERA
Choose
CONFIGURATION
ENTER
ENTER
ENTER
ENTER
+
-
-
-
-
-
-
-

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
9
Set the Motor’s plate nominal voltage
Set the Motor’s plate nominal current.
See tables below according to the inverter model
See tables below according to the inverter model
Choose « ABC »
Set the Motor’s plate nominal frequency
400V Inverter
Thermal current
limitation
230Vac Inverter
Thermal current
limitation
ATVLIFT 10A
14,2A
ATVLIFT 27A
37,4A
ATVLIFT 14A
19,4A
ATVLIFT 33A
44,8A
ATVLIFT 17A
23,4A
ATVLIFT 27A
37,6A
ATVLIFT 33A
44,8A
ATVLIFT 48A
65A
ATVLIFT 37kW
107,4A
RATED POWER
4,00 kW
RATED POWER
x,xx kW
RATED VOLTAGE
380 V
RATED VOLTAGE
xxx V
RATED CURRENT
10,0 A
RATED CURRENT
XX,x A
THERM.CURRENT
15,0 A
THERM.CURRENT
XX,x A
CURRENT LIMIT.
15,0 A
CURRENT LIMIT.
XX,x A
PHASE ROTATION
ABC
RATED FREQUENCY
50 ,0 Hz
RATED FREQUENCY
XX,x Hz
-
-
-
-
-
-
-

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
10
Auto Tuning procedure
Mandatory step to get the lift move. Make this setting in Emergency or Temporary
operation.
Set “YES” to launch the auto-tuning
+
MOTOR’S MOVEMENT TEST
Go to chapter 7
Choose « ACB »
Restart from
Auto-tuning wihout emergency operation’s box
If you don’ t have the specific box, switch to emergency operation by removing the AR1-M plug from the 216SP board
(bottom right corner) ; the « MR » led will light and you will see « EMERGENCY OPERATION » on the terminal
screen. Follow the steps above as described and the auto tuning will be launched as soon as the safety chain will be
closed.
AUTO TUNING
NO
AUTO TUNING
YES
PUSH ON
UP IN EMCY
AUTO TUNING
DONE
STEP 1
STEP 2
STEP 3
PHASE ROTATION
ACB
STEP 4
STEP 1
ENTER

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
11
6 GEARLESS MOTOR
Encoder’s wiring
o The encoder’s cable shall be separated from power cables.
o Connect the encoder’s shield in the VVVF inverter (dedicated flange).
o Connect the motor’s shield on both sides , motor and cabinet.
Supported encoders : SinCos / EnDatsincos.
Wiring :
Terminal
VW3A3409
0
V+
CL-
CL+
D-
D+
S-
S+
C-
C+
Heidenhain
encoder
(0V UN)
(5VUP)
(CLOCK-)
(CLOCK)
(DATA-)
(DATA+)
(B-)
(B+)
(A-)
(A+)
Other encoders
UN
(GND)
UP
(5V)
CLOCK-
(C-)
CLOCK+
(C+)
DATA-
(D-)
DATA+
(D+)
B-
B+
A-
A+
Carte / Board VW3A3409
GND
+5V
CLOCK-
CLOCK+
DATA-
DATA+
B-
B+
A-
A+

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
12
Mandatory settings
Make these settings in Emergency or Temporary operation
+
+ …
Remove the VVVF parameter’s protection
…
Choose « NO »
Choose the type of your encoder.
Set the encoder’s power supply voltage
Set the encoder’s pulses per revolution
CONFIGURATION
FREQ. INVERTER
MENU VF PROTECT.
PROTECTED
MENU VF PROTECT.
NOT PROTECTED
FREQ. INVERTER
ENCODER DATA
REVERSE ROTATION
NO
SUPPLY VOLTAGE
5 V
SUPPLY VOLTAGE
xx V
RESOLUTION
2048
RESOLUTION
xxxx
EMERGENCY OPERA
Choose
CONFIGURATION
ENCODER TYPE
ENDATSINCOS
ENCODER TYPE
xxxxxxx
ENTER
ENTER
ENTER
ENTER
-
-
-
-
-
+
-
-
-

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
13
Choose « YES » . Do not change
Choose « 10 ms » . Do not change
+
Set the motor’s type
For a « GEARLESS SPRINTE » only:
Set the Gearless SPRINTE’s type
Set the lift’s reeving
Choose « SYNC.BF» . Do not change
Set the Motor’s plate speed
Set the Motor’s plate nominal current
FILTER
YES
FILTER VALUE
10 ms
FREQ. INVERTER
MOTOR DATA
GEARLESS TYPE
103 02.1/4.6KW
RATED SPEED
167 rev/mn
RATED SPEED
XXXX tr/min
REEVING
1 :1
MACHINE TYPE
STANDARD
MACHINE TYPE
xxxxxxxx
CONTROL TYPE
SYNC. CL
RATED CURRENT
10,0 A
RATED CURRENT
XX,x A
ENTER
BACK
+
-
-
-
-
-
-
-
-

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
14
See tables below according to the inverter model.
See tables below according to the inverter model.
Choose « ABC »
Set the Motor’s plate nominal torque
Set the Motor’s plate poles pairs number
Some motor’s plates indicate the poles number.
400V Inverter
Thermal current
limitation
230Vac Inverter
Thermal current
limitation
ATVLIFT 10A
14,2A
ATVLIFT 27A
37,4A
ATVLIFT 14A
19,4A
ATVLIFT 33A
44,8A
ATVLIFT 17A
23,4A
ATVLIFT 27A
37,6A
ATVLIFT 33A
44,8A
ATVLIFT 48A
65A
ATVLIFT 37kW
107,4A
PHASE ROTATION
ABC
MOTOR TORQUE
670 Nm
MOTOR TORQUE
xxx Nm
THERM.CURRENT
15,0 A
RATED CURRENT
XX,x A
CURRENT LIMIT.
15,0 A
CURRENT LIMIT.
XX,x A
POLE PAIRS
12
POLE PAIRS
xx
-
-
-
-
-

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
15
Auto Tuning procedure
Mandatory step to get the lift move. Make this setting in Emergency or Temporary
operation. The auto-tuning of a gearless motor is very noisy but this is quite
normal.
Set “YES” to launch the auto-tuning
+
MOTOR’S MOVEMENT TEST
Go to chapter 7
Other possible combinations :
Choose « ACB » and « NO »
Choose « ACB » and « YES »
OR
Choose « ABC » and « YES »
OR
Restart from
AUTO TUNING
NO
AUTO TUNING
YES
STEP 1
PHASE ROTATION
ACB
STEP 4
STEP 1
REVERSE ROTATION
NO
PHASE ROTATION
AACB
REVERSE ROTATION
YES
PHASE ROTATION
AABC
REVERSE ROTATION
YES
PUSH ON
UP IN EMCY
AUTO TUNING
DONE
STEP 2
STEP 3
ENTER

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
16
7 SHAFT’S CAMS INSTALLATION
Upper end cams
End limit cam
Inspection Upper end limit cam
Lower end cams
Inspection Lower end limit cam
End limit cam

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
17
Limit switches
Located on the roof of the car
End limit switch
Inspection upper end limit
switch
Inspection lower end limit
switch
Silent-Blocks
Place it inside the cams.
Silent-Block

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
18
8 FLAT CABLE INSTALLATION
Mounting brackets

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
19
Multiple flat cables
When several flat cables are necessary, there must a separation distance of 300mm or more to ensure the correct
communication between the controller and the car’s roof board..
Special case with 2 flat cables : 24G + 16G
When it’s not possible to space out both flat cables, you may place one over the other as described below :
Every unused wires of the flat cable shaIl be grounded.
Flat Cable
Flat Cable
Flat Cable
Flat Cable
Place the 2 flat cables in such a way that wires 1 to 8 of
Flat Cable 24G aren’t aligned with flat cable 16G
Flat Cable
Flat Cable

ASP 116 EVOLUTION –INSTALLATION MANUAL
Sprinte SAS. All rights reserved , including translations.
20
9 SLOWDOWN DISTANCE
NOMINAL CAR’S
SPEED
ACCELERATION
COMFORT
ACCELERATION
TIME
DECELERATION
LENGTH
LEVELING
SPEED
LEVELING TIME
STOP LENGTH
(m/s)
m/s²
Sec.
cm
m/s
sec
cm
0.40
2
4
70
0,08
2
2,5
0.60
2
4
90
0,08
2
2,5
0.80
2
4
110
0,08
2
2,5
1.00
2
4
140
0,08
2
2,5
1.20
2
4
170
0,08
2
2,5
1.40
2
4
200
0,08
2
2,5
1.60
2
4
220
0,08
2
2,5
Theorical lift’s movement diagram , with main settings :
speed
time