SPY DC POCKET JEEPMETER User manual

o p e r at i n g
instructions
Spy®
dc pocke t
jeepmeter
model DCPJM

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The SPY®Model DCPJM DC Pocket JeepMeter meets the
Electromagnetic Compatibility and Low Voltage Directive. This product
is a Class B, Group 1 ISM equipment according to CISPR 11. Group 1
ISM product: A product in which there is intentionally generated and/or
used conductively coupled radio-frequency energy which is necessary
for the internal functioning of the equipment itself. Class B products
are suitable for use in domestic establishments and in establishments
directly connected to a low voltage power supply network which
supplies buildings used for domestic purpose.
is a registered trademark of SPY Inspection Equipment,
Houston, Texas, United States.
A copy of this Operating Instructions Manual can be downloaded on our
website at spyinspect.com.
welcome
Thank you for purchasing the SPY®Model DCPJM DC Pocket JeepMeter.
SPY Inspection Equipment and our SPY®brand of Coating Inspection,
JeepMeter and Pig Tracking Equipment has been serving companies all
over the world for over 60 years. With the purchase of this high precision
instrument you can now enjoy access to worldwide service and support
only SPY®and our vast Distributor network can offer.
For more information about SPY®brand equipment please visit our
website at spyinspect.com.

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Table of contents
Unit Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DC Pocket JeepMeter Overview . . . . . . . . . . . . . . . . . . . . 6
User Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DC Pocket JeepMeter Operation . . . . . . . . . . . . . . . . . . . 10
Maintenance & Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Related Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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unit calibration
As the operator of this unit you require accurate, safe, and reliable equipment to
perform coating inspections at the proper output voltage.
Prior to leaving our manufacturing facility SPY Inspection Equipment certifies
that SPY®Model DCPJM DC Pocket JeepMeter (voltmeter) has been calibrated
and demonstrates an accuracy of (+/- 5%).
Your unit comes with a Factory Calibration Certificate Traceable to NIST and
a Factory Authorized Calibration Decal applied to the bottom of the unit both
with the date your unit was calibrated.
Our units do not tend to drift but it is recommended that this unit be calibrated
at least once per year or more frequently based on heavy usage. Recalibration
of our equipment should be performed ONLY at a SPY®Authorized Service
Center due to the unique calibration process, test equipment utilized and
properly trained SPY®technicians.
We DO NOT recommend using any other calibration service other than a SPY®
Authorized Service Center; using an outside service with technicians not trained
to work on SPY®brand equipment could damage the unit and if the enclosure is
opened will void the warranty.
When equipment service is needed please visit our Services & Repairs page on
spyinspect.com.
Fill out the online service form, submit, and then follow the instructions provided
in the confirmation email that is sent to you. Please check your spam folder if
you do not get the confirmation email. If you experience issues with the online
service form please call us at 713-681-5837 so we can assist you.
For International Customers we have Authorized Service Centers World Wide.
Please visit the Distributor Locator page on spyinspect.com to search for a local
SPY®Authorized Service Center in your area. If none, please see instructions
above to send to our SPY®Manufacturing Facility.

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principles of operation
The SPY®Model DCPJM DC Pocket JeepMeter (voltmeter) is an
instrument designed to provide accurate and reliable measuring of
high voltage DC current.

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dc pocke t Jeepmeter
overview
The DC Pocket JeepMeter is designed to accurately measure the high
voltage output voltage of Direct Current (DC) Only Holiday Detector
such as our model 780 Portable Holiday Detectors or our 115 In-Plant
Holiday Detector.
The SPY®Model DCPJM DC Pocket JeepMeter provides the ultimate
in convenience and versatility.
The SPY® Model DCPJM enables the operator to measure Direct
Current (DC Only) up to 5 kV.

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1 High Voltage DC Input Terminal
2 Output Voltage Analog Display
3 Ground Input Terminal
4 Ground Cable
5 High Voltage Cable
3
5
4
1 2

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User safety
CAUTION! This meter is
used to measure low
energy high voltage. The operator
may be subject to electrical
shock if the meter is not properly
grounded and / or operated in
accordance with the instructions
and procedures described within
these operating instructions.
KiloVolts
DC
Pocket
Jeep
Meter
KiloVolts
Pipeline Inspection Co.

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technical specifications
MODEL DC POCKET JEEPMETER
Measurement Type DC
Voltage Range 1-5 kV
Measurement Accuracy ±5%
Display Type Analog
Battery None
Unit Weight (w/ battery only) 0.36
Unit Dimensions (L x W x H) 6” x 3.5” x 1.75”
Factory Warranty 12 Month
Domestic/International Standards CE
Unit Complies With

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TO START OPERATIONS – THIS METER REQUIRES
NO BATTERIES. IT OBTAINS ENERGY FROM THE
VOLTAGE OF THE HOLIDAY DETECTOR BEING MEASURED.
STEP 1: With the holiday detector turned OFF, connect the high
voltage cable (red cable) to the red high voltage DC input terminal
on top of the DCPJM and then connect the other end of the high
voltage cable (alligator clip) to the voltage output or electrode of the
holiday detector.
STEP 2: Connect the ground cable (black cable) to the black
ground input terminal on bottom of the DCPJM and then attach
the other end (alligator clip) to the bare metal of the pipe.
This takes into account all ground path losses which may vary
due to soil and moisture conditions and measures actual working
voltage of the detector.
CAUTION! This meter is used to measure low energy high
voltage. Operator may be subject to electrical shock if meter
is not properly grounded and / or operated in accordance with the
instructions and procedures prescribed below.
To start dc pocket
Jeepmeter
opErAT IoNs

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CAUTION! DO NOT TOUCH THE ELECTRODE OR
HIGH VOLTAGE CABLE WHEN THE DETECTOR IS ON.
STEP 3: Reading the Meter, each small line on the meter indicates
increments of 100 volts, medium lines indicate increments of
500 volts and large lines which show a numerical value indicate
increments of 1 kV.
NOTE: This is an accurate, dependable meter, which should be kept
in its case and in a cool, dry place when not in use. Extreme heat or
moisture can cause damage or false readings.
Long life and reliability is only warranted if the instrument is properly
handled, cared for and operated in accordance with the procedures
as prescribed by SPY Inspection Equipment.
STEP 4: AFTER determining the voltage reading, turn OFF detector
and disconnect DCPJM.
SMA LL (10 0 v)
MEDIUM (500 v)
LARGE (1kV)

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If maintained the SPY®Model DCPJM DC Pocket JeepMeter will offer
you years of dependable operation. Regular care and maintenance of the
unit is a requirement of good quality preventative maintenance practices.
WARNING! This voltmeter does not contain any user-
serviceable parts; your warranty will be voided if the SPY®unit is
opened by anyone other than a SPY®Authorized Service Center or SPY®
manufacturing facility.
When equipment service is needed please visit our Services & Repairs
page on spyinspect.com.
Fill out the online service form, submit, and then follow the instructions
provided in the confirmation email that is sent to you. Please check your
spam folder if you do not get the confirmation email. If you experience
issues with the online service form please call us at 713-681-5837 so
we can assist you.
For International Customers we have Authorized Service Centers World
Wide. Please visit the Distributor Locator page on spyinspect.com to
search for a local SPY®Authorized Service Center in your area. If none,
please see instructions above to send to our SPY®Manufacturing Facility.
maintenance & repair

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SPY Inspection Equipment, hereafter referred to as (SPY®) warrants that
SPY®Model DCPJM DC Pocket JeepMeter shall, under normal use and
service, be free from defects in material and workmanship. SPY®‘s entire
warranty obligation shall be limited to, at SPY®’s option, the repair or
replacement free of charge to the buyer of any defective equipment or parts
thereof which prove to be defective in material and workmanship under
normal use and service.
Claims for defective parts must be made in writing within twelve (12) months
after shipment of the equipment from the works of SPY®. Fast wearing and
consumable parts including, but not limited to, electrodes and ground cables,
are expressly excluded from the warranty. SPY®shall have the option to
require return of a claimed defective part to SPY®’s manufacturing facility in
the U.S.A., freight prepaid by buyer for examination to establish buyer’s claim.
Except with SPY®’s prior written approval, SPY®shall not be liable (a) for
the cost of repairs, alterations or replacements or any expense connected
therewith made or incurred by the buyer or its designers, or (b) for defects
resulting from alterations or repairs made by others than SPY®or its
approved representatives.
SPY®shall not be liable for damages, including but not limited to direct, special,
indirect or consequential, resulting from the handling, or use, whether alone
or in combination with other products, or any SPY®equipment or third party
designed or manufactured equipment, including without limitation, any loss
or damage sustained or caused by the operation and use of the equipment
which is improperly operated or its successful operation is impaired by
natural elements after its delivery to the buyer.
The foregoing warranty is exclusive and in lieu of all other warranties
whether written, oral or implied (including without limitation, any warranty
of merchantability or fitness for purpose).
warranty

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related equipment
SPY®MODEL JM
JEEPMETER
Please call our office at [phone] or email us at
[e-mail] for more product details or to place an order.
SPY®MODEL PJM
POCKET JEEPMETER

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User notes

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