Stairmaster FREEC LIMBER Silver 4200 PT Installation and operating instructions

FREECLIMBER
4200 PT, 4400 CL,
AND 4600 PT/CL
OWNER’SMANUAL
®
ilverS
DDENDUM
A

© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are
registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States
and/or other countries. All other trademarks are trademarks of their respective companies.
StairMaster is a Rutledge Capital Company
Printed in the United States.
© 2001 StairMaster®Health & Fitness Products, Inc.
All rights reserved.
World Headquarters
Nautilus, Inc.
16400 SE Nautilus Drive
Vancouver, WA USA 98683
(800) NAUTILUS
[phone]
www.nautilus.com
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IMPORTANT PHONE NUMBERS
If you need assistance, please have both the serial number of your machine and
the date of purchase available when you contact the appropriate
StairMaster®Health & Fitness Products, Inc. office listed below.
OFFICES IN THE UNITED STATES INTERNATIONAL CUSTOMER SERVICE
WORLDWIDE CUSTOMER SERVICE INTERNATIONAL OFFICE
North American Office Nautilus International S.A.
16400 SE Nautilus Drive Rue Jean Prouve 6
Vancouver, Washington, USA 98683 1762 Givisiez / Switzerland
Tel: 1-800-NAUTILUS (1-800-628-8458) Tel: [phone]
FAX: [phone] Fax: [phone]
E-mail: [email protected]
INTERNATIONAL OFFICES:
Switzerland Office Germany and Austria Office
Nautilus Switzerland S.A. Nautilus GmbH
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Italy Office United Kingdom Office
Nautilus Italy s.r.l. Nautilus UK Ltd.
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
China Office
Nautilus Representative Office
Tel: [phone]
Fax: [phone]
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APPENDICES

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APPENDICES
Figure 11: Parts Needing Periodic Maintenance

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APPENDICES
Figure 12: Final Assembly - Left, 4600 PT
27827
22930
21298
25595
20205 Alt.
21508 Alt.with Pulley
25845
2x23609

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APPENDICES
Figure 13: Final Assembly - Right,4600 PT
Left - 25530 Right - 25529
25592
Right - 25596
25594
25845
22143
25978 27827

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APPENDICES
Figure 14: Final Assembly - Left, 4600 CL
27828
2 x 23609
Left - 25595
22257
21468-03
25845
20205 Alt. 22536 - Alt., Pulley,Disk
22164
22047
22070
22884
22047
22036

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APPENDICES
Figure 15: Final Assembly - Right, 4600 CL
Left- 25530
25592
Right- 25596
25845
2x 25978
27828
Right - 25529

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APPENDICES
Figure 16: Covers - 4600 PT/CL
25512
Upper RightCover 25518
Lower RightCover 4600 PT - 25879 4600 CL - 25881
Lower LeftCover 4600 PT - 25878 4600 CL - 25882
Upper LeftCover 25519
Side HandrailAssembly Right - 25596 Left - 25595
Console Assembly 27130, 27767, 40070 - 001 25565, 25877, 25564, 25844
4x25454
25585
TopShield 25513 27791- 03
2x22258
Bracket 18009 - 03
4x18028

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APPENDICES
Figure 17: Pedal Arm Assembly & First Reduction Shaft Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
40216
Sprocket 22618
Leveling Arm 25875 25874 25569
PedalArm Left- 25567 Right- 25568
PedalArmAssembly
LeftPedalArmshownassembled
Pedal Left- 21794 Right- 21793
SnapRing 2x 22141
Washer 2x 22140
12446
SetScrew 22878
FirstReduction Shaft Assembly
ExplodedView
SectionF-F
(Fromall Final Assembly Drawings)
22878

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APPENDICES
Figure 18:Drive Shaft Assembly & Eccentric Hub Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
EccentricHubAssembly24897
(ExplodedView)
DriveShaftAssembly10485
(ExplodedView)
SectionD-D
(Fromall Final Assembly Drawings)
Frame
10382
10400
10383

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APPENDICES
Figure 19: Final Assembly - Left, /4200 PT
MainCable 4200 PT 21417
25856
2x21298
25845
20205 Alt. 21508 Alt. w/Pulley
22075
22075 22075
2x23609
2x13580

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APPENDICES
Figure 20: Final Assembly - Right, 4200 PT
25856
25885
2 x 25978 2 x 21774 2 x 22326
Main Cable 4200 PT - 21417
21204 (Diode)

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APPENDICES
Figure 21: Final Assembly - Left, 4400 CL
25885
MainCable 27828
2x23609 2x23054 2x25079 2x13580 LoadResistor 21447
22257
20205
22047
Bracket 25845
22027
22164
22884
22036
22047
Speed Sensor 21445
22191
22029
22030
22536 (Alt.,Disk,& Pulley)

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APPENDICES
Figure 22: Final Assembly - Right, 4400 CL
25856 (DOM,Non- CHR) 25861 (INTL,CHR)
MainCable 27828
22032 24271 2x22075 25845
2x22326 2x21774 2x25978
22150

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APPENDICES
Figure 23: Covers - 4400 CL, 4200 PT
25857 (4200PT Reading Rack) 25509 (4200PT, Console)
25454
22138 27797
(4400CL)
25883 (4200PT)
25887 (4400CL)
25884 (4200PT)
25886 (4400CL)
Right - 25560
Left - 25561
Neck Cover
Rivet 8x18072 Rivet 5x18072
MidCover 25880
25585 27791- 03
25244
40070 - 001 27767 27130 25877 25844 (4400CL, CHR, INTL, Console) 25583 (4400CL, Non- CHR, DOM, Console) 25565 25564
(4400CL) (4400CL)

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APPENDICES
Figure 24: Cover Removal
2. 4200PT,4400CL,4600PT/CL:
Remove8 fastenersand
separate neckcovers.
ConsoleKnob
Bottom cover
1. Remove4 fastenersand
slide midcover back.
3. Remove 2 fasteners,carefullyspread
thebottom coversapart, andseparate
thebottom coverfromthe frame.

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Figure 25: Cover fasteners
APPENDICES

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APPENDICES
Figure 26: Drive Chain tensioning

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APPENDICES
Figure 27: Belt Tension