Stairmaster STEPMILL 7000 User manual

STEPMILL 7000
OWNER’SMANUAL
®

Page iii
© 1996, 2001 StairMaster Health & Fitness Products, Inc. StairMaster and Stepmill are registered trademarks
or trademarks of StairMaster Health & Fitness Products, Inc. in the United States and/or other countries.
All other trademarks are trademarks of their respective companies. StairMaster is a Rutledge Capital company.
P/N 22440 - B
Printed in the United States.
© 1996, 2001 StairMaster® Health & Fitness Products, Inc.
All rights reserved.
Corporate Headquarters
12421 Willows Road N.E., Suite 100
Kirkland, WA 98034
[phone]
[phone]
Fax [phone]
www.stairmaster.com

Page iv
A FEW REASONS WHY MORE HEALTH AND FITNESS
FACILITIES CHOOSE STAIRMASTER®EQUIPMENT
OUTSTANDING QUALITY
Equipment you can depend upon, week after week, for heavy commercial use –
instead of a sign that says "out of order."
EXCEPTIONAL PERFORMANCE
Generates exceptional customer satisfaction – allowing you to retain existing
club members and attract new ones.
IMMEDIATE CUSTOMER RECOGNITION
An excellent first impression is critical to attracting new club members to your
facility. The StairMaster name on your equipment reinforces your club's reputa-
tion for quality and effectiveness.
NATIONAL SALES SUPPORT
StairMaster is one of the few organizations that maintains its own fully staffed
national sales organization. These individuals will bend over backwards to make
sure you are satisfied.
FACTORY-TRAINED SERVICE NETWORK
The StairMaster service staff is on call to quickly address any product
concerns. Service is just a toll-free call away.
AFFORDABLE LEASING PROGRAM
We help you make the most of your money, with several types of leasing
programsavailable.
FACILITY PLANNING
Cordless units. Space-efficient designs. Exciting facility layout plans. Our staff
works closely with you to maximize the equipment layout of your club or fitness
area.
MARKETING SUPPORT
Lots of sizzle – with StairMaster product catalogs, posters, promotional kits, and
seasonalpromotions.

Page v
A FULL LINE OF EXCEPTIONAL PRODUCTS
STAIRCLIMBERS
The Best in the Industry
Our popular FreeClimber®stairclimber
line now offers you 5 different models
to choose from. These models include
the new fully featured FreeClimber
4600 PT and the cordless FreeClimber
4600 CL, along with the FreeClimber
4400 PT and the cordless FreeClimber
4400 CL with Polar®Heart Rate
Monitor, and the cost-efficient
FreeClimber 4200 PT –all designed
especially for health clubs.
Other StairMaster®stairclimbers
include the Stepmill® 7000 PT –for the
mostchallengingstairclimbing
workout –as well as the legendary
StairMaster 4000 PT®.
ELLIPTICAL STRIDING SYSTEMS
The New StairMaster FreeRunner
Introducing the StairMaster
FreeRunner™5600 ESS –a
revolutionary new design that allows
you to vary your stride length from 10'’
to 40." Not only does this unique VSL
feature accommodate all users, it also
provides enhanced lower-body
conditioning –with greater
involvement of the glutes,
quadriceps, and hamstrings.
For total-body conditioning, club
members will love the fact they can
use the handles on the StairMaster
FreeRunner 5600 for an effective
upper-body workout. These handles
can also be easily disengaged to rest
on the side of the machine.

Page vi
A FULL LINE OF EXCEPTIONAL PRODUCTS
TREADMILLS
The Highest Quality
The acquisition of Quinton®Fitness
completes our cardiovascular product
line. Only Quinton could match the
StairMaster reputation for high
quality performance, reliability, and
low maintenance. Belts and decks
are built to last –with two levels of
shock absorbing mounts, and a
flexible frame providing superior
cushioning at all treadmill speeds –
for a wide variety of individuals.
Choose from four different models –
the ClubTrack® 510, the ClubTrack
510 Plus, the ClubTrack612 and the
ClubTrack612 Plus.
STRATUS EXERCISE BIKES
New Models & Prices
At last –a cordless line of variable
resistance exercise bikes that not only
provide the exciting workout programs
that StairMaster is famous for, but are
designedwith such uncompromising
attention to every biomechanical
detail, they offer you extraordinary
safety and comfort.
Introducing Stratus exercise bikes –a
new cordless variable resistance line
from StairMaster –that are available
with either an upright or recumbent
seat. Just like StairMaster's legend-
ary stairclimbers, Stratus exercise
bikes are very different from other
models –simply because they feel so
good to use.

Page vii
A FULL LINE OF EXCEPTIONAL PRODUCTS
CROSSROBICS® 1650 LE
The Ultimate Exercise Machine
The StairMaster®Crossrobics
product is an innovative machine
that combines aerobic exercise with
a weight stack for strength condition-
ing. Available only from StairMaster,
the Crossrobics machine provides the
ultimate workout.
The Crossrobics 1650 LE features an
easy-to-operate, first-time user option
and a quick-start feature.
STAIRMASTER STRENGTH
SYSTEMS
Feel the Difference
Club members will feel the difference
the first time they use StairMaster®
strength equipment –designed to
work the way your body works.
Consisting of the Gravitron®2000 AT
and the new Arcuate®and Linear™
lines, StairMaster offers you 17
different strength training products to
choose from. To ensure the highest
quality, all StairMaster strength
equipment is now manufactured at our
own factory in Tulsa, Oklahoma.

Page viii
WARRANTY
This is to certify that the StairMaster® Stepmill® 7000 PT exercise system is
warranted by StairMaster Health & Fitness Products, Inc. to be free of all defects in
materialsand workmanship.This warrantydoes notapply toanydefectcausedby
negligence,misuse, accident,alteration,improper maintenance,oran“actofGod”.
Thiswarrantyisnon-transferablefromtheoriginalowner.
If,withinthreeyearsfromthedateofpurchase,anypartoftheStairMaster
Stepmillexercise systemshouldfail tooperateproperly (exceptanyaccessories ),contact
our Customer Service Department to report the problem. When calling, please be
prepared to provide the customer service representative with the following information:
•Your name, customer number,shipping address, and telephone number
•Themodel and serial number of the inoperable machine
•Thedate(s)of purchase for the inoperable machine(s)
•Your billing address
Thisinformationwillensurethatyouaretheonlyoneorderingparts under your
warrantyprotection. If warranty replacement partsareshippedtoyou, you may be
requiredto return the inoperablepart.Tofacilitate this process,thefollowingpolicy has
beenestablished:
•Please call our Customer Service Department to receive a return
materials authorization prior to shipment.
•StairMaster Health & Fitness Products, Inc. will incur all freight
chargesforwarrantypartsorderedforamachinethatis less than 45
daysold.Thepartswillbeshipped to you via an overnight courier.*
•You are responsible for freight charges onwarrantypartsfor
machinesthatare more than 45 days old. You will not be responsible
forthe return shipment of the inoperable parts.
•Someinoperable warranty parts must be promptly returned to our
CustomerService Department. Wewill pay the shipping cost forthe
inoperablewarrantyparts.Detailedinstructions areincluded with
eachwarrantyreplacementpart.
StairMaster Health & Fitness Products, Inc. neither makes, assumes nor
authorizesanyrepresentativeorotherpersontomakeorassumeforus,anyother
warrantywhatsoever,whetherexpressed orimplied,in connectionwiththesale,service,
orshipmentofourproducts.Wereserve the right to make changes and improvements in
ourproductswithoutincurringanyobligation tosimilarlyalterproductspreviously
purchased.Inordertomaintainyourproductwarrantyandtoensurethesafeandefficient
operationof your machine, only authorized replacement parts canbeused.Thiswarranty
is void if parts other than those provided by StairMaster Health & Fitness Products, Inc.
are used.
*Note: Aerosol products cannot be transported via air.

Page ix
PREFACE
The StairMaster®Stepmill®7000 PT exercise system is a safe, functional, and
effective exercise modality for developing aerobic fitness and increasing the
strength of the major muscle groups of the lower body. It is designed for use by
individuals of all ages and fitness levels. Your purchase of this machine is a
positive affirmation of your commitment to use the best available methods for
enhancing your functional fitness capabilities. In order to derive optimal benefits
from your machine, you should read this manual thoroughly and adhere closely to
the instructions.
WHAT IS IN THIS MANUAL?
Following the information on installation and a brief explanation of how the
Stepmill 7000 PT exercise system works, this manual contains two major
sections. The first section provides an explanation of how the machine should be
used to achieve maximum results. The second section offers instructions and
advice on how to properly maintain your machine. The “Appendix”contains
additional information for the owner.
Throughout this Manual, whenever you are required to enter information into
the console, the console keypad keystrokes are enclosed in [ ]. The names of the
buttons and special console operational modes are shown in capital letters. For
example, your machine is ready for use when the console is in the ATTRACT
mode. You are then required to press the [MANUAL] button to start the MANUAL
exercise program.
WHAT IS THE STAIRMASTER STEPMILL 7000 PT EXERCISE SYSTEM?
The StairMaster Stepmill 7000 PT exercise system is a vertical climbing
machine with a rotating staircase which provides an aerobic workout equivalent
to climbing stairs, without the impact loads and skeletal trauma common to
most aerobic activities. Regular use of the Stepmill 7000 PT exercise system
strengthens and conditions the heart and the following lower body muscle
groups: gluteals, quadriceps, hamstrings, and calf muscles.

Page x
CONTENTS
SAFETY GUIDELINES ......................................................................................... 1
INSTALLATION INSTRUCTIONS........................................................................ 3
BASIC OPERATING INSTRUCTIONS ................................................................ 6
General Guidelines for Safe Operation........................................................... 6
Your First Workout on the StairMaster®Stepmill®7000 PT
Exercise System ............................................................................................. 6
The ATTRACT Mode ...................................................................................... 6
Basic Instructions for First-Time Users .......................................................... 7
End-of-Workout Summary ............................................................................. 8
POLAR®HEART RATE.......................................................................................... 9
7000 PT CONSOLE.............................................................................................. 10
The Text Bar................................................................................................... 10
TheDisplay.................................................................................................... 10
The Function Keypad ..................................................................................... 11
The Exercise Program Keypad....................................................................... 12
The Quick Start Option .................................................................................. 13
The Submaximal Fitness Test........................................................................ 13
The Stair Climb Test for Fire Fighters............................................................ 14
Turning the CPAT Stair Climb Test on .................................................... 15
Turning the NYCFD Stair Climb Test on ................................................. 15
Preset Exercise Programs.............................................................................. 16
The Jackpot Option ....................................................................................... 16
Turning the Jackpot Option On and Off ................................................. 17
Customizing Your Exercise Program.............................................................. 17
Programming Your Workout................................................................... 17
Using a Custom Program ....................................................................... 18
Customizing The Text Bar Scrolling Message............................................... 18
Editing the Scrolling Message............................................................... 19
Changing the Console Units and Prompt Language...................................... 20
Console Codes............................................................................................... 20

Page xi
CONTENTS
MAINTENANCE INSTRUCTIONS ................................................................... 22
Helpful Hints ................................................................................................. 22
Tool List.........................................................................................................22
Maintenance Records ................................................................................. 22
Initial Service ................................................................................................23
Preventative maintenance...........................................................................23
Cleaning and Inspecting.......................................................................23
Lubrication.............................................................................................24
TROUBLESHOOTING ........................................................................................ 27
General Troubleshooting Guidelines...........................................................27
Troubleshooting the Electrical System .......................................................27
The Console Fails to Power Up ............................................................ 27
Console Diagnostics Tests........................................................................... 30
The Display Test.................................................................................... 30
The Speaker Test .................................................................................. 30
The Keypad Test ................................................................................... 31
The Speed Test ..................................................................................... 31
The Software Revision Level Test ....................................................... 31
The Polar®Heart Rate Test................................................................. 32
Speed Control Problems.............................................................................. 33
Load Resistor Test........................................................................................37
Troubleshooting the Drive Train ..................................................................38
PARTS REMOVAL AND REPLACEMENT ....................................................... 41
Covers........................................................................................................... 41
Side Covers ...........................................................................................41
Top Cover...............................................................................................41
Back Cover ............................................................................................ 42
Bottom Cover ........................................................................................42
Console.........................................................................................................42
Poly-V Belt ....................................................................................................43
Drive Chain ...................................................................................................43
Step Assembly..............................................................................................44
Step Chain Assembly................................................................................... 45
Upper (and Lower) Sprocket Assembly ....................................................... 47
Cable Assembly............................................................................................49

Page xii
Transmission Assembly................................................................................ 50
Alternator Assembly..................................................................................... 51
Relay/Resistor Assembly............................................................................. 52
GROUNDING INSTRUCTIONS......................................................................... 54
FCC COMPLIANCE............................................................................................. 55
CANADIAN DOC CLASS A COMPLIANCE ..................................................... 55
APPENDICES
Important Phone Numbers........................................................................... 56
Figures 1 - 7 ..................................................................................................57
LIST OF TABLES
Table 1. Dimensions and Specifications for the
StairMaster®7000 PT Exercise System ....................................................... 3
Table 2. Fitness Rating Norms..................................................................... 14
Table 3. Character Codes for the Scrolling Message ................................ 19
Table 4. Console Codes ............................................................................... 21
Table 5. Recommended Preventive Maintenance Schedule .................... 27
LIST OF ILLUSTRATIONS
Figure 1: Side Cover and Handrail Assemblies........................................... 57
Figure 2: Cover Fasteners ............................................................................ 58
Figure 3: Step Assembly .............................................................................. 59
Figure 4: Step Chain and Sprocket Assemblies ......................................... 60
Figure 5: Transmission and Alternator Assemblies .................................... 61
Figure 6: Wiring Diagram .............................................................................62
Figure 7: Relay Board................................................................................... 63
CONTENTS

Page iii
© 1996, 2001 StairMaster Health & Fitness Products, Inc. StairMaster and Stepmill are registered trademarks
or trademarks of StairMaster Health & Fitness Products, Inc. in the United States and/or other countries.
All other trademarks are trademarks of their respective companies. StairMaster is a Rutledge Capital company.
P/N 22440 - B
Printed in the United States.
© 1996, 2001 StairMaster® Health & Fitness Products, Inc.
All rights reserved.
Corporate Headquarters
12421 Willows Road N.E., Suite 100
Kirkland, WA 98034
[phone]
[phone]
Fax [phone]
www.stairmaster.com

Page iv
A FEW REASONS WHY MORE HEALTH AND FITNESS
FACILITIES CHOOSE STAIRMASTER®EQUIPMENT
OUTSTANDING QUALITY
Equipment you can depend upon, week after week, for heavy commercial use –
instead of a sign that says "out of order."
EXCEPTIONAL PERFORMANCE
Generates exceptional customer satisfaction – allowing you to retain existing
club members and attract new ones.
IMMEDIATE CUSTOMER RECOGNITION
An excellent first impression is critical to attracting new club members to your
facility. The StairMaster name on your equipment reinforces your club's reputa-
tion for quality and effectiveness.
NATIONAL SALES SUPPORT
StairMaster is one of the few organizations that maintains its own fully staffed
national sales organization. These individuals will bend over backwards to make
sure you are satisfied.
FACTORY-TRAINED SERVICE NETWORK
The StairMaster service staff is on call to quickly address any product
concerns. Service is just a toll-free call away.
AFFORDABLE LEASING PROGRAM
We help you make the most of your money, with several types of leasing
programsavailable.
FACILITY PLANNING
Cordless units. Space-efficient designs. Exciting facility layout plans. Our staff
works closely with you to maximize the equipment layout of your club or fitness
area.
MARKETING SUPPORT
Lots of sizzle – with StairMaster product catalogs, posters, promotional kits, and
seasonalpromotions.

Page v
A FULL LINE OF EXCEPTIONAL PRODUCTS
STAIRCLIMBERS
The Best in the Industry
Our popular FreeClimber®stairclimber
line now offers you 5 different models
to choose from. These models include
the new fully featured FreeClimber
4600 PT and the cordless FreeClimber
4600 CL, along with the FreeClimber
4400 PT and the cordless FreeClimber
4400 CL with Polar®Heart Rate
Monitor, and the cost-efficient
FreeClimber 4200 PT –all designed
especially for health clubs.
Other StairMaster®stairclimbers
include the Stepmill® 7000 PT –for the
mostchallengingstairclimbing
workout –as well as the legendary
StairMaster 4000 PT®.
ELLIPTICAL STRIDING SYSTEMS
The New StairMaster FreeRunner
Introducing the StairMaster
FreeRunner™5400 ESS –a
revolutionary new design that allows
you to vary your stride length from 10'’
to 40." Not only does this unique VSL
feature accommodate all users, it also
provides enhanced lower-body
conditioning –with greater
involvement of the glutes,
quadriceps, and hamstrings.
For total-body conditioning, club
members will love the fact they can
use the handles on the StairMaster
FreeRunner 5400 for an effective
upper-body workout. These handles
can also be easily disengaged to rest
on the side of the machine.

Page vi
A FULL LINE OF EXCEPTIONAL PRODUCTS
TREADMILLS
The Highest Quality
In response to many requests we
received from our customers for a high
quality treadmill, StairMaster®has
selected the Quinton® treadmill as a
new addition to our product line –with
four different models to choose from –
the ClubTrack® 510, the ClubTrack® 510
Plus, the ClubTrack® 612 and the
ClubTrack® 612 Plus. Only Quinton
could match the StairMaster reputa-
tion for maximum performance,
durability, and product safety.
STRATUS EXERCISE BIKES
New Models & Prices
At last –a cordless line of variable
resistance exercise bikes that not only
provide the exciting workout programs
that StairMaster is famous for, but are
designedwith such uncompromising
attention to every biomechanical
detail, they offer you extraordinary
safety and comfort.
Introducing Stratus exercise bikes –a
new cordless variable resistance line
from StairMaster –that are available
with either an upright or recumbent
seat. Just like StairMaster's legend-
ary stairclimbers, Stratus exercise
bikes are very different from other
models –simply because they feel so
good to use.

Page vii
A FULL LINE OF EXCEPTIONAL PRODUCTS
CROSSROBICS® 1650 LE
The Ultimate Exercise Machine
The StairMaster®Crossrobics
product is an innovative machine
that combines aerobic exercise with
a weight stack for strength condition-
ing. Available only from StairMaster,
the Crossrobics machine provides the
ultimate workout.
The Crossrobics 1650 LE features an
easy-to-operate, first-time user option
and a quick-start feature.
STAIRMASTER STRENGTH
SYSTEMS
Feel the Difference
Club members will feel the difference
the first time they use StairMaster®
strength equipment –designed to
work the way your body works.
Consisting of the Gravitron®2000 AT
and the new Arcuate®and Linear™
lines, StairMaster offers you 17
different strength training products to
choose from. To ensure the highest
quality, all StairMaster strength
equipment is now manufactured at our
own factory in Tulsa, Oklahoma.

Page viii
WARRANTY
This is to certify that the StairMaster® Stepmill® 7000 PT exercise system is
warranted by StairMaster Health & Fitness Products, Inc. to be free of all defects in
materialsand workmanship. This warranty does not apply to any defectcausedby
negligence,misuse, accident,alteration,improper maintenance,oran“actof God”.
Thiswarrantyisnon-transferable fromtheoriginal owner.
If,withinthreeyearsfromthedateofpurchase,anypartoftheStairMaster
Stepmillexercise systemshouldfail tooperateproperly (exceptanyaccessories ),contact
our Customer Service Department to report the problem. When calling, please be
prepared to provide the customer service representative with the following information:
•Your name, customer number,shipping address, and telephone number
•Themodel and serial number of the inoperable machine
•Thedate(s)of purchase for the inoperable machine(s)
•Your billing address
Thisinformationwillensurethatyouaretheonlyoneorderingparts under your
warrantyprotection. If warranty replacement partsareshippedtoyou, you may be
requiredto return the inoperablepart.Tofacilitate this process,thefollowingpolicy has
beenestablished:
•Please call our Customer Service Department to receive a return
materials authorization prior to shipment.
•StairMaster Health & Fitness Products, Inc. will incur all freight
chargesforwarrantypartsorderedforamachinethatis less than 45
daysold.Thepartswillbeshipped to you via an overnight courier.*
•You are responsible for freight charges onwarrantypartsfor
machinesthatare more than 45 days old. You will not be responsible
forthe return shipment of the inoperable parts.
•Someinoperable warranty parts must be promptly returned to our
CustomerService Department. Wewill pay the shipping cost forthe
inoperablewarrantyparts.Detailedinstructions areincluded with
eachwarrantyreplacementpart.
StairMaster Health & Fitness Products, Inc. neither makes, assumes nor
authorizesanyrepresentativeorotherpersontomakeorassumeforus,anyother
warrantywhatsoever,whetherexpressed orimplied,in connectionwiththesale,service,
orshipmentofourproducts.Wereserve the right to make changes and improvements in
ourproductswithoutincurringanyobligation tosimilarlyalterproductspreviously
purchased.Inordertomaintainyourproductwarrantyandtoensurethesafeandefficient
operationof your machine, only authorized replacement parts canbeused.Thiswarranty
is void if parts other than those provided by StairMaster Health & Fitness Products, Inc.
are used.
*Note: Aerosol products cannot be transported via air.

Page ix
PREFACE
The StairMaster®Stepmill®7000 PT exercise system is a safe, functional, and
effective exercise modality for developing aerobic fitness and increasing the
strength of the major muscle groups of the lower body. It is designed for use by
individuals of all ages and fitness levels. Your purchase of this machine is a
positive affirmation of your commitment to use the best available methods for
enhancing your functional fitness capabilities. In order to derive optimal benefits
from your machine, you should read this manual thoroughly and adhere closely to
the instructions.
WHAT IS IN THIS MANUAL?
Following the information on installation and a brief explanation of how the
Stepmill 7000 PT exercise system works, this manual contains two major
sections. The first section provides an explanation of how the machine should be
used to achieve maximum results. The second section offers instructions and
advice on how to properly maintain your machine. The “Appendix”contains
additional information for the owner.
Throughout this Manual, whenever you are required to enter information into
the console, the console keypad keystrokes are enclosed in [ ]. The names of the
buttons and special console operational modes are shown in capital letters. For
example, your machine is ready for use when the console is in the ATTRACT
mode. You are then required to press the [MANUAL] button to start the MANUAL
exercise program.
WHAT IS THE STAIRMASTER STEPMILL 7000 PT EXERCISE SYSTEM?
The StairMaster Stepmill 7000 PT exercise system is a vertical climbing
machine with a rotating staircase which provides an aerobic workout equivalent
to climbing stairs, without the impact loads and skeletal trauma common to
most aerobic activities. Regular use of the Stepmill 7000 PT exercise system
strengthens and conditions the heart and the following lower body muscle
groups: gluteals, quadriceps, hamstrings, and calf muscles.

Page x
CONTENTS
SAFETY GUIDELINES ......................................................................................... 1
INSTALLATION INSTRUCTIONS........................................................................ 3
BASIC OPERATING INSTRUCTIONS ................................................................ 6
General Guidelines for Safe Operation........................................................... 6
Your First Workout on the StairMaster®Stepmill®7000 PT
Exercise System ............................................................................................. 6
The ATTRACT Mode ...................................................................................... 6
Basic Instructions for First-Time Users .......................................................... 7
End-of-Workout Summary ............................................................................. 8
POLAR®HEART RATE.......................................................................................... 9
7000 PT CONSOLE.............................................................................................. 10
The Text Bar................................................................................................... 10
TheDisplay.................................................................................................... 10
The Function Keypad ..................................................................................... 11
The Exercise Program Keypad....................................................................... 12
The Quick Start Option .................................................................................. 13
The Submaximal Fitness Test........................................................................ 13
The Stair Climb Test for Fire Fighters............................................................ 14
Turning the CPAT Stair Climb Test on .................................................... 15
Turning the NYCFD Stair Climb Test on ................................................. 15
Preset Exercise Programs.............................................................................. 16
The Jackpot Option ....................................................................................... 16
Turning the Jackpot Option On and Off ................................................. 17
Customizing Your Exercise Program.............................................................. 17
Programming Your Workout................................................................... 17
Using a Custom Program ....................................................................... 18
Customizing The Text Bar Scrolling Message............................................... 18
Editing the Scrolling Message............................................................... 19
Changing the Console Units and Prompt Language...................................... 20
Console Codes............................................................................................... 20

Page xi
CONTENTS
MAINTENANCE INSTRUCTIONS ................................................................... 22
Helpful Hints ................................................................................................. 22
Tool List.........................................................................................................22
Maintenance Records ................................................................................. 22
Initial Service ................................................................................................23
Preventative maintenance...........................................................................23
Cleaning and Inspecting.......................................................................23
Lubrication.............................................................................................24
TROUBLESHOOTING ........................................................................................ 27
General Troubleshooting Guidelines...........................................................27
Troubleshooting the Electrical System .......................................................27
The Console Fails to Power Up ............................................................ 27
Console Diagnostics Tests........................................................................... 30
The Display Test.................................................................................... 30
The Speaker Test .................................................................................. 30
The Keypad Test ................................................................................... 31
The Speed Test ..................................................................................... 31
The Software Revision Level Test ....................................................... 31
The Polar®Heart Rate Test................................................................. 32
Speed Control Problems.............................................................................. 33
Load Resistor Test........................................................................................ 37
Troubleshooting the Drive Train ..................................................................38
PARTS REMOVAL AND REPLACEMENT ....................................................... 41
Covers........................................................................................................... 41
Side Covers ...........................................................................................41
Top Cover...............................................................................................41
Back Cover ............................................................................................ 42
Bottom Cover ........................................................................................42
Console.........................................................................................................42
Poly-V Belt ....................................................................................................43
Drive Chain ...................................................................................................43
Step Assembly..............................................................................................44
Step Chain Assembly................................................................................... 45
Upper (and Lower) Sprocket Assembly ....................................................... 47
Cable Assembly............................................................................................ 49