Stairmaster FreeClimber 4400 User manual

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FREE CLIMBER4400
ASSEMBLY
INSTRUCTIONS
27694B

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ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED:
•CLAW HAMMER
•KNIFE
•1/2” WRENCH OR SOCKET
1. USE KNIFE TO REMOVE ALL PLASTIC
STRAPS FROM AROUND PALLET AND
CARTON.
STRAP
2. USE CLAW HAMMER TO REMOVE
STAPLES HOLDING CARTON TO PALLET.
STAPLE LOCATION

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ASSEMBLY INSTRUCTIONS
3. REMOVE PLASTIC COVER FROM
STEPPER UNIT.
PLASTIC COVER
4. USE CLAW HAMMER TO REMOVE
WOODEN BLOCKS FROM PALLET. USE
KNIFE TO REMOVE TYRAPS.
TYRAPS
WOOD BLOCKS

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ASSEMBLY INSTRUCTIONS
5. REMOVE HANDLE ASSEMBLY AND
TWO BUBBLE PACKS FROM PALLET.
BUBBLE PACKS
HANDLE ASSEMBLY
6. REMOVE PROTECTIVE WRAP FROM
HANDLE ASSEMBLY AND LAY ASIDE FOR
FUTURE INSTALLATION.
PROTECTIVE WRAP

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ASSEMBLY INSTRUCTIONS
7. OPEN SMALL BUBBLE PACK, IT
CONTAINS THE CONSOLE, MAGAZINE
RACK, PLASTIC BAG OF HARDWARE, AND
SPACER.
CONSOLE
MAGAZINE RACK
BAG OF HARDWARE
SPACER
8. OPEN LARGE BUBBLE PACK, IT
CONTAINS THE LEFT AND RIGHT UPPER
COVERS.
UPPER COVERS

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ASSEMBLY INSTRUCTIONS
9. OPEN PLASTIC BAG OF HARDWARE
AND EMPTY CONTENTS.
PLASTIC BAG
10. THE PLASTIC BAG CONTAINS FOUR
BOLTS AND 4 FLAT WASHERS. SLIDE THE
FLAT WASHER OVER THE BOLT.
BOLT
FLAT WASHER

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ASSEMBLY INSTRUCTIONS
11. THE PLASTIC BAG ALSO CONTAINS
FOUR SCREWS, FOUR LOCK WASHERS,
AND ONE RUBBER GROMMET. SLIDE
LOCK WASHER OVER SCREW THREADS.
THE PLASTIC RIVETS ARE REQUIRED TO
SECURE THE UPPER COVERS.
SCREW
LOCK WASHER
GROMMET
12. UNCOIL CABLE FROM AROUND
FRAME NECK.
FRAME NECK
CABLE

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ASSEMBLY INSTRUCTIONS
13. GET HANDLE ASSEMBLY AND RUBBER
GROMMET, SLIDE GROMMET OVER
HANDLE. SLIDE HANDLE ASSEMBLY INTO
FRAME NECK. NOTE ORIENTATION OF
RUBBER GROMMET.
RUBBER GROMMET
NECK FRAME

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ASSEMBLY INSTRUCTIONS
14. MAKE SURE THAT THE HANDLE IS
POSITIONED SO THE UPPER HANDLE
PORTION IS PERPENDICULAR TO THE
FLOOR
UPPER HANDLE
15. GET THE FOUR BOLTS AND FLAT
WASHERS, ALIGN HOLES IN HANDLE
ASSEMBLY AND NECK FRAME. INSTALL
BOLTS WITH 1/2” WRENCH OR SOCKET.
MAKE SURE THE BOLTS ARE TIGHT. THE
BOLTS ARE SCREWED INTO A BRACKET
INSIDE OF THE BOTTOM OF THE HANDLE
ASSEMBLY.
.
BOLT AND WASHER

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ASSEMBLY INSTRUCTIONS
16. GET THE RIGHT HAND UPPER COVER,
ROUTE CABLE THROUGH THE WHITE
CLIPS, CLOSE CLIPS.
CLIP
CABLE
RIGHT UPPER COVER
17. FOR STEPPERS WITH CONTACT
HEART RATE CABLE, ROUTE CABLE FROM
HOLE IN HANDLE TO TOP OPENING IN THE
UPPER COVER. WHEN INSTALLING THE
LEFT UPPER COVER AVOID PINCHING THE
WIRES FROM THE HANDLE.
TOP OPENING
CONTACT HEART RATE CABLE
GROMMET ABOVE OPENING IN HANDLE
OPENING IN HANDLE

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ASSEMBLY INSTRUCTIONS
18. GET THE LEFT HAND UPPER COVER,
SLIDE RUBBER GROMMET UP TO THE TOP
OF THE HANDLE ASSEMBLY. POSITION
THE RIGHT HAND UPPER COVER OVER
THE LOWER COVER AND HANDLE POST.
FIT RUBBER GROMMET INTO THE RIGHT
HAND UPPER COVER. POSITION THE LEFT
HAND UPPER COVER OVER THE LOWER
COVER, HANDLE POST. FIT GROMMET
INTO LEFT HAND COVER AND OVERLAP
THE RIGHT HAND UPPER COVER. NOTE-IF
THE COVERS DO NOT FIT THE HANDLE
NEEDS TO BE ROTATED 180 DEGREES.
HANDLE POST
GROMMET
RIGHT HAND UPPER COVER
LEFT HAND UPPER COVER
19. USE EIGHT PUSH RIVETS TO FASTEN
THE UPPER COVERS TO EACH OTHER ON
BOTH THE FRONT AND REAR
OVERLAPPING SEAMS. IF THE RIVETS
CAN NOT BE PUSHED INTO THE MATING
HOLES USE A MALLET, OR LIGHTLY TAP
WITH A HAMMER.
PUSH RIVETS

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ASSEMBLY INSTRUCTIONS
20. GET CONSOLE AND MAGAZINE RACK..
POSITION BRACKET IN HOLES AND
GROOVES ON THE BACK OF THE
CONSOLE.
CONSOLE
HOLES IN BACK OF CONSOLE
MAGAZINE RACK
21. GET SPACER AND POSITION OVER
MAGAZINE RACK ON CONSOLE.
CONSOLE
SPACER
MAGAZINE RACK

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ASSEMBLY INSTRUCTIONS
22. POSITION CONSOLE, SPACER, AND
MAGAZINE RACK ON TOP OF THE UPPER
COVERS. PLUG IN CONNECTOR FROM
CABLE TO CONSOLE. BE SURE TO
POSITION THE CONNECTOR CORRECTLY
WITH THE ALIGNING TAB ON THE
FEMALE CONNECTOR WITH THE
ALIGNING SLOT ON THE MALE
CONNECTOR. ALIGN HOLES IN SPACER,
UPPER COVERS, AND CONSOLE ..
CONSOLE
SPACER
CONNECTOR FROM CABLE
UPPER COVERS
23. FOR STEPPER WITH CONTACT HEART
RATE, CONNECT SMALL CONNECTOR TO
CONSOLE IMMEDIATELY ABOVE LARGE
CONNECTOR. BE SURE TO POSITION THE
CONNECTORS CORRECTLY WITH THE
ALIGNING TAB ON THE FEMALE
CONNECTOR WITH THE ALIGNING SLOT
ON THE MALE CONNECTOR.
SMALL CONNECTOR
LARGE CONNECTOR
SPACER

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ASSEMBLY INSTRUCTIONS
24. USE FOUR SCREWS WITH LOCK
WASHERS TO SECURE CONSOLE TO UPPER
COVERS.
SCREWS
25. GET KNIFE AND REMOVE STRETCH
WRAP FROM CONSOLE AND CARTON
ATTACHED TO PEDAL.
CONTENTS OF CARTON FOR 4400PT:
BAG OF SPARE PLASTIC PUSH RIVETS
RIVET REMOVAL TOOL
MANUAL
POWER SUPPLY
CONTENTS OF CARTON FOR 4400CL
BAG OF SPARE PLASTIC PUSH RIVETS
RIVET REMOVAL TOOL
MANUAL
BATTERY CHARGER
CONSOLE
CARTON
SEE OWNER’S MANUAL FOR SETUP AND
OPERATING INSTRUCTIONS.