Stanley ProSet XT3 User manual

ProSet® XT3 Blind Rivet Tool – 76003
ProSet® XT4 Blind Rivet Tool – 76004
Hydro-Pneumatic Power Tool
Nose Equipment
Instruction Manual

2
ENGLISH
© 2017 Stanley Black & Decker, Inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is
based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues apolicy
of continuous product improvement and therefore the products may be subject to change. The information provided is
applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot
be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept
any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening
will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names,
registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the
legislation with respect to the protection of trade marks.
CONTENT
1. SAFETY DEFINITIONS ................................................................................................................................... 3
2. SAFETY RULES............................................................................................................................................... 4
3. INTENT OF USE .............................................................................................................................................. 4
4. NOSE ASSEMBLIES........................................................................................................................................ 5

3
ENGLISH
This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, if not
avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING:
1. Do not use outside the design intent.
2. Use only parts, fasteners, and accessories recommended by the manufacturer.
3. Do not modify the tool in any way. Any modication undertaken by the customer to the tool, nose
assemblies, accessories or any equipment supplied shall be the customer’sentire responsibility.
4. The tool must be maintained in asafe working condition at all times and examined at regular intervals for
damage and function by trained competent personnel. Any dismantling procedure will be undertaken
only by trained personnel. Do not dismantle this tool without prior reference to the maintenance
instructions.
5. The precautions to be observed when using this tool must be explained by the customer to all operators.
6. Always fully disconnect the tool from the hydraulic pump unit before attempting to adjust, remove or t
the nose assembly.
7. Do not operate atool that is directed towards any person(s) or the operator.
8. Always adopt arm footing or astable position before operating the tool.
9. The operating pressure shall not exceed 550bar (8,000 PSI).
10. Operators and others in work area must wear approved safety glasses with side shields. Always wear
safety glasses and ear protection during operation.
11. Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of
the tool which should be kept dry and clean for best possible grip.
12. Do not operate the tool if it is not tted with acomplete nose assembly.
13. Care shall be taken to ensure that spent stems are not allowed to create ahazard.
14. The exible pintail deector must always be attached to the tool and in good condition. The deector
must be aimed away from the user and in asafe direction away from hazard.
15. When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent
start up.
16. Keep tool handles dry, clean and free from oil and grease.
17. Do not t exible hoses rated at less than 700bar (10,000 PSI) working pressure.
18. Avoid damaging hydraulic hoses. Avoid sharp bends and kinks when routing hydraulic hoses. Using
abent or kinked hose will cause severe back-pressure. Sharp bends and kinks will internally damage the
hose leading to premature hose failure.
19. Do not drop heavy objects on hoses. Asharp impact may cause internal damage to hose wire strands and
lead to premature hose failure.
20. Do not lift the placing tool by the hoses. Always use the placing tool handle.

4
ENGLISH
21. Do not pull or move the hydraulic pump unit using the hoses. Always use the pump unit handle or roll cage.
22. Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken
to wash thoroughly if contact occurs.
23. Never leave operating tool unattended. Turn o hydraulic unit when tool is not in use.
24. Do not abuse the tool by dropping or using it as ahammer.
25. Ensure that there is adequate clearance for the tool operator’shands before proceeding.
26. Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to
malfunction.
27. It is recommended that only Enerpac® hydraulic pump units are to be used to drive the installation tool as
other makes of hydraulic power units may not operate at the safe designed working pressures.
28. C.O.S.H.H (Control of Substances Hazardous to Health Regulation) data for all hydraulic oils and lubricants
is available on request from your tool supplier
29. The machine shall at all times be operated in accordance with relevant Health & Safety legislation. In the
UK the “Health & Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the
machine must be directed to STANLEY Engineered Fastening.
STANLEY Engineered Fastening policy
is one of continuous product development and improvement
and we reserve the right to change the specication
of any product without prior notice.
STANLEY Engineered Fastening policy is one of continuous product development and improvement
and we reserve the right to change the specication of any product without prior notice
2. SAFETY RULES
This technical datasheet must be read with particular attention to the safety warnings and operating
instructions listed in the ProSet XT3 and ProSet XT4 Instruction Manual, by any person tting or
operating the nose assemblies and hand tools.
3. INTENT OF USE
The nose equipment in combination with the ProSet XT3 and ProSet XT4 tools are designed for placing
Stanley Engeered Fastening blind rivets only. The correct placing tool and nose assembly must be selected for
each for each rivet type and size as shown in the tables on pages 6, 7 and 8.

5
ENGLISH
4. NOSE ASSEMBLIES
Nose equipment varies according to the rivet type being installed. Each nose assembly represents a unique
set of components which can be ordered individually. For assembly dimensions ‘A’, ‘ B’, ‘C’ and ‘D’ refer to Nose
Assembly tables on pages 6, 7 and 8. We recommend maintaining some stock of spares as items will need
regular replacement if worn.
79
42 124 114
343
21
54
114
96
334
B D C
152
ITEM PART DESCRIPTION QTY
1 76003-02000 PROSET XT3 TOOL 1
2
07900-09404 INSTRUCTION MANUAL - EU1 1
3
07900-09423 PACKAGING 1
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
13-10-16 R. KING
DO NOT SCALE
Size:
B
Revision:
Scale:
DRAWING
NUMBER
1:3
1 of 1
A3
76003-00001(S)-B
Sheet:
MATERIAL
LIMITS
UNLESS
STATED
HEAT TREATMENT
DATE DRAWN
SURFACE TREATMENT
DRAWING
DESCRIPTION
ISSUE
C.N.
STANLEY Engineered Fastening
Avdel UK Limited
Stanley House, Works Road,
Letchworth Garden City,
Hertfordshire, SG6 1JY
Registered in England: No. 315076
This document is the property of Avdel UK Limited
and is issued on the express terms that it is to be
treated as private and confidential and is not to
be communicated to any other person.
All patents, manufacturing and design rights are
reserved by Avdel UK Limited.
PROSET XT3 TOOL PACKAGE - EU1
LUBRICATION
DIMENSIONS IN mm UNLESS STATED
REMOVE ALL BURRS AND SHARP EDGES
INCH DIMENSIONS IN PARENTHESES
0.13mm DECIMAL
N8
1/2 DEGREEANGULAR
DRILL
SURFACE
TEXTURE
EN 20286/BS 1916-H11
16/299
A
16/363
B
PART
DESCRIPTION
PART
NUMBER
WEIGHT
B
FIG. 1
Dimensions in millimetres (mm) – Illustration shown with the standard nose assembly 76003-15000 and nose
tip PRN614 tted. Tool appearance will vary with dierent nose assemblies tted.

6
ENGLISH
RIVET
TYPE
RIVET
DIAMETER
RIVET
MATERIAL
NOSE
ASSEMBLY
NOSE
TIP
DIMENSIONS NOTES TOOL PAGE
REF.
A B C D XT3 XT4
OPEN END
4,0 5/32 ALL 76003-150001PRN514 92 22,4 12,8 8,9 l l 9 - 11
4,8 3/16 ALL 76003-150002PRN614 92 22,4 12,8 8,9 l l 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
CLOSED END
4,0 5/32 STEEL 76003-150001PRN524 92 22,4 13,9 8,4 l l 9 - 11
AL. ALLOY 76003-150001PRN534 92 22,4 13,9 8,4 9 - 11
4,8 3/16 STEEL 76003-150002PRN624 92 22,4 13,9 8,6 l l 9 - 11
AL. ALLOY 76003-150002PRN634 92 22,4 13,9 8,6 9 - 11
6,4 1/4 STEEL 76003-15000 PRN822 92 22,4 13,0 5,8 l l 9 - 11
HR
4,0 5/32 STEEL 76003-150001PRN514 92 22,4 12,8 8,9 l l 9 - 11
AL. ALLOY 76003-150001PRN5HR 92 22,4 13,9 7,5 9 - 11
4,8 3/16 STEEL 76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
AL. ALLOY 76003-15000 PRN6HR 92 22,4 13,9 7,0 9 - 11
6,4 1/4 AL. ALLOY 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
HS 6,4 1/4 ALL 76003-15100 PRN811 92 22,4 12,8 4,4 l l 9 - 11
MULTI-GRIP
4,0 5/32 ALL 76003-150001PRN514 92 22,4 12,8 8,9 l l 9 - 11
4,8 3/16 ALL 76003-150002PRN614 92 22,4 12,8 8,9 l l 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
TL 4,0 5/32 ALL 76003-150001PRN514 92 22,4 12,8 8,9 l l 9 - 11
4,8 3/16 ALL 76003-150002PRN614 92 22,4 12,8 8,9 l l 9 - 11
T-RIVET
(EMHART)
4,8 3/16 ALL 76003-15000 PRN6F 92 22,4 12,0 4,5 l l 9 - 11
6,4 1/4 ALL 76003-15000 PRN8F 92 22,4 12,0 4,5 l l 9 - 11
SELF-PLUGGER
4,0 5/32 ALL 76003-15000 l l 9 - 11
4,8 3/16 ALL 76003-15000 l l 9 - 11
6,4 1/4 ALL 76003-15000 l l 9 - 11
ULTRA GRIP
(UG) 6,4 1/4 ALL 76003-15100 PRN8PS 92 22,4 14 3,5 Round l9 - 11 PRN8FS 92 22,4 14 4,5 Countersunk 9 - 11
CD 6,4 1/4 STEEL 76003-15100 PRN8P 92 22,4 14 3,5 l l 9 - 11
AVEX
4,0 5/32
STEEL 76003-15000 PRN614 92 22,4 12,8 8,9
l l
9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
AL. ALLOY
76003-15000 PRN514 92 22,4 12,8 8,9 9 - 11
76003-16000 71210-16070 92,5 22,4 12,7 3,3 9 - 11
07340-06501392,5 22,4 12,7 3,3 9 - 11
4,8 3/16
STEEL 76003-15000 07490-04401 92 22,4 12,7 3,3
l l
9 - 11
76003-16000 07490-04401 92,5 22,4 12,7 3,3 9 - 11
AL. ALLOY
76003-15000 PRN614 92 22,4 12,8 8,9 9 - 11
76003-16000
07831-04701 92,5 22,4 12,7 2,8 9 - 11
07340-04800 92,5 22,4 19,0 3,3 Large Flange 9 - 11
07340-06601392,5 22,4 12,7 4,1 9 - 11
6,4 1/4 AL. ALLOY 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
76003-16000 07612-02001 92,5 22,4 12,7 3,3 9 - 11
STAVEX
4,0 5/32
STEEL 76003-15000 PRN614 92 22,4 12,8 8,9
l l
9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
ST. STEEL 76003-15000 PRN614 92 22,4 12,8 8,9 9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
4,8 3/16
STEEL
76003-15000 PRN614 92 22,4 12,8 8,9
l l
9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 Countersunk 9 - 11
07340-04800 92,5 22,4 19,0 3,3 Large Flange 9 - 11
ST. STEEL 76003-15000 PRN614 92 22,4 12,8 8,9 9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
6,4 1/4 ALL 76003-16300 07612-02001 92,5 22,4 14,3 3,6 l l 9 - 11
(1) Use PRG540-46 Jaws and FAN276-064 Jaw Pusher Assembly.
(2) Use PRG540-46 Jaws.
(3) Head Forming nose tip for use with head forming nose tips ONLY.
(4) Jaw release type nose equipment.

7
ENGLISH
RIVET
TYPE
RIVET
DIAMETER
RIVET
MATERIAL
NOSE
ASSEMBLY
NOSE
TIP
DIMENSIONS NOTES TOOL PAGE
REF.A B C D XT3 XT4
AVINOX /
AVIBULB
4,0 5/32 STEEL & ST.
STEEL
76003-15000 PRN514 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
4,8 3/16 STEEL & ST.
STEEL
76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07498-01401 92,5 22,4 12,7 2,8 9 - 11
6,0 - STEEL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
76003-16000 07612-02001 92,5 22,4 12,7 3,3 9 - 11
AVIBULB XT 6,4 1/4 STEEL 76003-16400 71233-15001 92,5 22,4 14,3 4 l l 9 - 11
AVINOX XT 6,4 1/4 STEEL 76003-16400 71233-15002 92,5 22,4 14,3 4 l l 9 - 11
BULBEX
4,0 5/32 AL. ALLOY 76003-15000 PRN514 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 71210-16070 92,5 22,4 12,7 3,3 9 - 11
4,8 3/16 AL. ALLOY 76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
T-LOK
4,3 - STEEL 76003-15000 PRN514 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07340-06201 92,5 22,4 12,7 3,3 9 - 11
4,8 3/16 STEEL 76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07340-06201 92,5 22,4 12,7 3,3 9 - 11
AVDEL SR
4,0 5/32 ALL 76003-15000 PRN514 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 71210-16070 92,5 22,4 12,7 3,3 9 - 11
4,8 3/16 ALL
76003-15000 PRN614 92 22,4 12,8 8,9
l l
9 - 11
76003-16000 07348-07001 92,5 22,4 12,7 5,7 9 - 11
71210-16050 92,5 22,4 12,7 5,7 Countersunk 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
76003-16000 71220-60001 92,5 22,4 12,7 3,3 9 - 11
HEMLOK 6,4 1/4 ALL 76003-16300 07612-02001 92,5 22,4 14,3 3,6 l l 9 - 11
INTERLOK 4,8 3/16 ALL 76003-15000 PRN614 92 22,4 12,8 8,9 l9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
6,4 1/4 ALL 76003-16300 07612-02001 92,5 22,4 14,3 3,6 l9 - 11
MAXLOK
4,8 3/16 ALL 76004-15100 - 101 19 - - l l 12 - 13
76004-15300471234-03601 66,5 22,9 18,5 3,1 13 - 14
6,4 1/4 ALL 76004-15200 - 104,1 19 - - l12 - 13
76004-15400471234-03501 67,6 22,9 21,5 3,1 13 - 14
MONOBOLT 4,8 3/16 ALL 76003-15000 71210-16020 92 22,4 12,7 4,1 l9 - 11
76003-16000 71210-16020 92,5 22,4 12,7 4,1 9 - 11
6,4 1/4 ALL 76003-16300 71220-16021 92,5 22,4 14,3 4,1 l9 - 11
AVTAINER 10,0 3/8 STEEL 76004-15600 07498-00802 98,5 23,4 19,1 4,1 l15 - 16
10,0 3/8 STEEL 76004-15900471234-03701 62,4 22,9 19,5 4,1 l16 - 17
AVSEAL
(STD)
6,0 - STEEL / AL.
ALLOY 76003-16100
71210-16104 92,5 22,4 12,7 2,54
Flush nose tip
l l
9 - 11
71219-11348 92,5 22,4 12,7 4,4
1mm extended nose tip
9 - 11
71210-16108 92,5 22,4 12,7 5,45
2mm extended nose tip
9 - 11
71210-16112 92,5 22,4 12,7 11,45
8mm extended nose tip
9 - 11
7,0 - STEEL / AL.
ALLOY 76003-16100
71210-16105 92,5 22,4 12,7 2,54
Flush type nose tip
l l
9 - 11
71219-11349 92,5 22,4 12,7 4,4
1mm extended nose tip
9 - 11
71210-16109 92,5 22,4 12,7 5,45
2mm extended nose tip
9 - 11
71210-16113 92,5 22,4 12,7 11,45
8mm extended nose tip
9 - 11
8,0 - STEEL / AL.
ALLOY 76003-16200
71220-16102 92,5 22,4 14,3 2,54
Flush type nose tip
l l
9 - 11
71229-11350 92,5 22,4 14,3 4,4
1mm extended nose tip
9 - 11
71220-16103 92,5 22,4 14,3 5,45
2mm extended nose tip
9 - 11
71220-16104 92,5 22,4 14,3 11,45
8mm extended nose tip
9 - 11
9,0 - STEEL / AL.
ALLOY 76003-16300
71230-16102 92,5 22,4 14,3 2,54
Flush type nose tip
l l
9 - 11
71239-11351 92,5 22,4 14,3 4,4
1mm extended nose tip
9 - 11
71230-16104 92,5 22,4 14,3 5,45
2mm extended nose tip
9 - 11
71230-16106 92,5 22,4 14,3 11,45
8mm extended nose tip
9 - 11
10,0 - STEEL / AL.
ALLOY 76004-16100
71230-16103 92,5 22,4 14,3 2,54
Flush type nose tip
l
9 - 11
71239-11352 92,5 22,4 14,3 4,4
1mm extended nose tip
9 - 11
71230-16105 92,5 22,4 14,3 5,45
2mm extended nose tip
9 - 11
71230-16107 92,5 22,4 14,3 11,45
8mm extended nose tip
9 - 11

8
ENGLISH
RIVET
TYPE
RIVET
DIAMETER
RIVET
MATERIAL
NOSE
ASSEMBLY
NOSE
TIP
DIMENSIONS NOTES TOOL PAGE
REF.
A B C D XT3 XT4
AVSEAL
(LOW PRESS)
8,0 - STEEL / AL.
ALLOY 76003-16200
71220-16102 92,5 22,4 14,3 2,54
Flush type nose tip
l l
9 - 11
71229-11350 92,5 22,4 14,3 4,4
1mm extended nose tip
9 - 11
71220-16103 92,5 22,4 14,3 5,45
2mm extended nose tip
9 - 11
71220-16104 92,5 22,4 14,3 11,45
8mm extended nose tip
9 - 11
9,0 - STEEL / AL.
ALLOY 76003-16200
71220-16105 92,5 22,4 13,9 3,3
Flush type nose tip
l l
9 - 11
71220-16121 92,5 22,4 13,9 4,4
1mm extended nose tip
9 - 11
71220-16106 92,5 22,4 13,9 5,45
2mm extended nose tip
9 - 11
71220-16107 92,5 22,4 13,9 11,45
8mm extended nose tip
9 - 11
10,0 - STEEL / AL.
ALLOY 76003-16300
71230-16109 92,5 22,4 13,9 3,3
Flush type nose tip
l l
9 - 11
71230-16118 92,5 22,4 13,9 4,4
1mm extended nose tip
9 - 11
71230-16112 92,5 22,4 13,9 5,45
2mm extended nose tip
9 - 11
71230-16115 92,5 22,4 13,9 11,45
8mm extended nose tip
9 - 11
11,0 - STEEL / AL.
ALLOY 76004-16100
71230-16110 92,5 22,4 17,3 3,3
Flush type nose tip
l
9 - 11
71230-16119 92,5 22,4 17,3 4,4
1mm extended nose tip
9 - 11
71230-16113 92,5 22,4 17,3 5,45
2mm extended nose tip
9 - 11
71230-16116 92,5 22,4 17,3 11,45
8mm extended nose tip
9 - 11
12,0 - STEEL / AL.
ALLOY 76004-16100
71230-16111 92,5 22,4 17,3 3,3
Flush type nose tip
l
9 - 11
71230-16120 92,5 22,4 17,3 4,4
1mm extended nose tip
9 - 11
71230-16114 92,5 22,4 17,3 5,45
2mm extended nose tip
9 - 11
71230-16117 92,5 22,4 17,3 11,45
8mm extended nose tip
9 - 11
Q RIVET
4,0 5/32 ALL 76003-15000 PRN514 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07340-06201 92,5 22,4 12,7 3,3 9 - 11
4,8 3/16 ALL 76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07340-06201 92,5 22,4 12,7 3,3 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
76003-16000 07612-02001 92,5 22,4 12,7 3,3 9 - 11
T RIVET
(AVDEL)
4,8 3/16
AL. ALLOY 76003-15000 703-A-25-6TA 92 22,4 12,7 6,35
l l
9 - 11
76003-16000 703-A-25-6TA 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY 76003-15000 703-B-21 92 22,4 12,7 6,35 Large Flange 9 - 11
76003-16000 703-B-21 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY /
STEEL
76003-15000 703-A-25-6T 92 22,4 12,7 6,35 9 - 11
76003-16000 703-A-25-6T 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY /
STEEL
76003-15000 703-B-26 92 22,4 12,7 6,35 Large Flange 9 - 11
76003-16000 703-B-26 92,5 22,4 12,7 6,35 9 - 11
6,4 1/4
AL. ALLOY 76003-15000 743-A-25-8TA 92 22,4 12,7 6,35
l l
9 - 11
76003-16000 743-A-25-8TA 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY 76003-15000 743-B-21 92 22,4 12,7 6,35 Large Flange 9 - 11
76003-16000 743-B-21 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY /
STEEL
76003-15000 743-A-25-8T 92 22,4 12,7 6,35 9 - 11
76003-16000 743-A-25-8T 92,5 22,4 12,7 6,35 9 - 11
AL. ALLOY /
STEEL
76003-15000 743-B-26 92 22,4 12,7 6,35 Large Flange 9 - 11
76003-16000 743-B-26 92,5 22,4 12,7 6,35 9 - 11
AVDELMATE
4,8 3/16 ALL 76003-15000 PRN614 92 22,4 12,8 8,9 l l 9 - 11
76003-16000 07340-06201 92,5 22,4 12,7 3,3 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l l 9 - 11
76003-16000 07612-02001 92,5 22,4 12,7 3,3 9 - 11
KLAMP-TITE
BAPK
4,8 3/16 ALL 76003-15000 PRN614 92 22,4 12,8 8,9 l9 - 11
76003-16000 07381-04701 92,5 22,4 12,7 2,8 9 - 11
6,4 1/4 ALL 76003-15000 PRN811 92 22,4 12,8 4,4 l9 - 11
76003-16000 07612-02001 92,5 22,4 12,7 3,3 9 - 11
KLAMP-TITE
BAPKTR
4,8 3/16 ALL 76003-15000 71220-16060 92 22,4 12,7 4,8 l9 - 11
76003-16000 71220-16060 92,5 22,4 12,7 4,8 9 - 11
6,4 1/4 ALL 76003-15000 71220-16061 92 22,4 12,7 4,8 l9 - 11
76003-16000 71220-16061 92,5 22,4 12,7 4,8 9 - 11
AVDELOK 4,8 3/16 ALL 76004-15700 - 105
43 / 23 - - l l 18 - 19
6,4 1/4 ALL 76004-15800 - - - l17 - 18

9
ENGLISH
Blind Rivet Nose Assemblies:
76003-15000, 76003-15100, 76003-16000, 76003-16100, 76003-16200, 76003-16300, 76003-16400
& 76004-16100
Locknut
Fig. 2
Part Number: 76003-15000 Part Number: 76003-15100
Item Part Number Description Qty Item Part Number Description Qty
1a PRN414 Nose Piece - 3.2 mm 1 1a PRN414 Nose Piece - 3.2 mm 1
1b PRN514 Nose Piece - 4.0 mm 1 1b PRN514 Nose Piece - 4.0 mm 1
1c PRN614 Nose Piece - 4.8 mm 1 1c PRN614 Nose Piece - 4.8 mm 1
1d PRN811 Nose Piece - 6.4 mm 1 1d PRN811 Nose Piece - 6.4 mm 1
2 76003-15001 Nose Casing 1 2 76003-15101 Nose Casing 1
3 07003-00067 ORing 1 3 07003-00067 ORing 1
4 DPN276-001 Jaw Guide 1 4 DPN276-001 Jaw Guide 1
5 PRG540-44 Jaws 1 Set 5 PRG540-44 Jaws 1 Set
6 DPN276-006 Jaw Pusher 1 6 DPN276-006 Jaw Pusher 1
7 DPN900-060 ORing 1 7 DPN900-060 ORing 1
8 DPN901-019 Jaw Pusher Spring 1 8 DPN901-019 Jaw Pusher Spring 1
9 76003-15002 Pulling Head 1 9 76003-15002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1 10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1 11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1 12 76003-15003 Pulling Head Adapter 1
13 07003-00277 ORing 1 13 07003-00277 ORing 1

10
ENGLISH
Part Number: 76003-16000 Part Number: 76003-16100
Item Part Number Description Qty Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately - 1 - Nose Pieces - Supplied Separately -
2 76003-16001 Nose Casing 1 2 76003-16001 Nose Casing 1
3 07003-00067 ORing 1 3 07003-00067 ORing 1
4 76003-16003 Jaw Guide 1 4 76003-16003 Jaw Guide 1
5 71210-15001 Jaws 3 5 71210-16101 Jaws 3
6 07498-04502 Jaw Spreader 1 6 07498-04502 Jaw Spreader 1
7 71210-05001 Buer 1 7 71210-05001 Buer 1
8 07500-00418 Jaw Pusher Spring 1 8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1 9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1 10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1 11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1 12 76003-15003 Pulling Head Adapter 1
13 07003-00277 ORing 1 13 07003-00277 ORing 1
Part Number: 76003-16200 Part Number: 76003-16300
Item Part Number Description Qty Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately - 1 - Nose Pieces - Supplied Separately -
2 76003-16001 Nose Casing 1 2 76003-16001 Nose Casing 1
3 07003-00067 ORing 1 3 07003-00067 ORing 1
4 76003-16203 Jaw Guide 1 4 76003-16203 Jaw Guide 1
5 71220-16120 Jaws 1 Set 5 07612-02002 Jaws 1 Set
6 07498-04502 Jaw Spreader 1 6 07498-04502 Jaw Spreader 1
7 07498-03003 Buer 1 7 07498-03003 Buer 1
8 07500-00418 Jaw Pusher Spring 1 8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1 9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1 10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1 11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1 12 76003-15003 Pulling Head Adapter 1
13 07003-00277 ORing 1 13 07003-00277 ORing 1
Part Number: 76003-16400 Part Number: 76004-16100
Item Part Number Description Qty Item Part Number Description Qty
1 - Nose Pieces - Supplied
Separately - 1 - Nose Pieces - Supplied Separately -
2 76003-16001 Nose Casing 1 2 76003-16001 Nose Casing 1
3 07003-00067 ORing 1 3 07003-00067 ORing 1
4 76003-16203 Jaw Guide 1 4 76003-16203 Jaw Guide 1
5 71233-15004 Jaws 1 Set 5 71230-16101 Jaws 1 Set
6 71233-15003 Jaw Spreader 1 6 07498-04502 Jaw Spreader 1
7 07498-03003 Buer 1 7 07498-03003 Buer 1
8 07007-02130 Jaw Pusher Spring 1 8 07500-00418 Jaw Pusher Spring 1
9 76003-16002 Pulling Head 1 9 76003-16002 Pulling Head 1
10 76003-15004 Jaw Guide Lock 1 10 76003-15004 Jaw Guide Lock 1
11 DPN901-020 Spring 1 11 DPN901-020 Spring 1
12 76003-15003 Pulling Head Adapter 1 12 76003-15003 Pulling Head Adapter 1
13 07003-00277 ORing 1 13 07003-00277 ORing 1

11
ENGLISH
FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 2 and the tables on pages 9 and 10.
• The air supply must be disconnected.
• If necessary, remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3
and Proset XT4 instruction manual.
• Lightly coat jaws (5) with moly lithium grease.
• Drop Jaws (5) into the jaw guide (4).
• Insert the jaw pusher spring(8), jaw pusher or jaw spreader (6) and O ring or buer (7) into the pulling
head (9).
• Pull back the jaw guide lock (10) and screw the jaw guide (4) fully on to the pulling head (9).
• Release the jaw guide lock (10) and then partially unscrew the jaw guide (4) until the jaw guide lock (10)
tooth clicks into the next slot on the jaw guide (4).
• Attach the pulling head assembly, Jaws Guide, Jaws, Jaw Pusher, Buer and Spring (4, 5, 6, 7, 8, 9, 10, 11,
12 & 13) to the tool piston and then tighten the locknut (71210-02103) against it using spanners.
• Place nose casing (2) over the jaw guide (4) and tighten fully onto the tool.
• Nose tips (1) should be installed in the Nose Casing (2) and tightened to a torque of 7.0 – 7.5 Nm.
• If required, apply Loctite 932 on the Nose Tip (1) thread to prevent the part from coming loose in use.
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• The air supply must be disconnected.
• Remove the nose casing (2), including the nose piece (1), and O ring (3) from the tool.
• Pull back the jaw guide lock (10) against the spring (11) and then remove the jaw guide (4).
• Remove the jaws (5) from the jaw guide (4).
• Remove jaw pusher or jaw spreader (6), O ring or buer (7), and Jaw pusher spring (8), from the pulling
head (9).
• Remove the pulling head assembly (9,10, 11, 12 & 13) from the tool piston using spanners
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (5).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (5) and taper bore of jaw guide (4).
• Assemble according to tting instructions above.

12
ENGLISH
Maxlok Nose Assemblies:
76004-15100 & 76004-15200
Fig. 3
Part Number: 76004-15100 Part Number: 76004-15200
Item Part Number Description Qty Item Part Number Description Qty
1 07610-00501 Chuck Collet Adapter 1 1 07610-00501 Chuck Collet Adapter 1
2 71230-02063 Anvil Adapter 1 2 71230-02063 Anvil Adapter 1
3 07610-02004 Friction Ring 1 3 07610-02004 Friction Ring 1
4 07220-02104 Spring Guide 2 4 07220-02104 Spring Guide 2
5 07610-02107 Spring 1 5 07610-02107 Spring 1
6 07610-02003 3/16 Chuck Jaws 1 Set 6 07610-02103 1/4 Chuck Jaws 1 Set
7 07610-02002 3/16 Chuck Collet 1 7 07610-02102 1/4 Chuck Collet 1
8 07610-02001 3/16 Anvil 1 8 07610-02101 1/4 Anvil 1
9 07610-00307 Anvil Nut 1 9 07610-00307 Anvil Nut 1
FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 3 and the tables on page 12.
• The air supply must be disconnected.
• Remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3 and Proset
XT4 instruction manual.
• Install the Chuck Collet Adaptor (14) fully onto the tool piston and then tighten the locknut against it.
• Fit Friction Ring (3) onto the Chuck Collet Adaptor (14).
• Lightly coat Jaws (6) with Moly Lithium grease.
• Drop Jaws (6) into Chuck Collet (7).
• Insert one Spring Guide (4) into Chuck Collet (7).
• Place the Spring (5) onto the Spring Guide (4) already in place.
• Place the other Spring Guide (4) into Spring (5).
• Holding tool pointing nose down, install the assembled Chuck Collet (7) onto the Chuck Collet Adaptor
(1) and tighten with a spanner.
• Place the Anvil Adaptor (2) over the Chuck Collet (7) and tighten fully onto the tool.
• Place Anvil (8) over Chuck Collet (7) and insert into the Anvil Adapter (2).
• Place the Anvil Nut (9) over th Anvil (8) and tighten fully onto the Anvil Adapter (2).

13
ENGLISH
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws (4).
• Ensure that the Jaw Spreader (5) and Buer (6) are not distorted.
• Check that the Spring (8) is not distorted.
• Check that the Anvil (8) is neither cracked nor has any scoring or corrosion marks on the inside face of the
concave shape at the front end.
• Assemble according to tting instructions above.
Maxlok Nose Assemblies:
76004-15300 & 76004-15400
1
2
3
4
5
6
7
8
9
10
11
ITEM PART NUMBER DESCRIPTION QTY
1
71234-03501 1/4 MAXLOK ANVIL NOSE TIP 1
2
71234-03502 NOSE CASING 1
3
71234-03503 JAW HOUSING 1
4
71234-03504 JAW SET (3) 1 SET
5 71234-03510 JAW SPREADER 1
6
71234-03509 BUFFER 1
7
71234-03508 SPRING 1
8
07340-00327 LOCKING RING 1
9
07003-00277 O RING 1
10
71234-03505 JAW SPREADER HOUSING 1
11
07003-00067 O RING 1
12
07900-01081 DATA SHEET (NOT SHOWN) 1
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
12-11-15 R. KING
DO NOT SCALE
Size:
ZA
Revision:
Scale:
DRAWING
NUMBER
1:1
1 of 1
A3
76004-15400(S)-ZA
Sheet:
MATERIAL
LIMITS
UNLESS
STATED
HEAT TREATMENT
DATE DRAWN
SURFACE TREATMENT
DRAWING
DESCRIPTION
ISSUE
C.N.
Avdel UK Limited
Pacific House, 2 Swiftfields,
Watchmead Industrial Estate,
Welwyn Garden City,
Hertfordshire, AL7 1LY
Registered in England: No. 315076
This document is the property of Avdel UK Limited
and is issued on the express terms that it is to be
treated as private and confidential and is not to
be communicated to any other person.
All patents, manufacturing and design rights are
reserved by Avdel UK Limited.
LUBRICATION
DIMENSIONS IN mm UNLESS STATED
REMOVE ALL BURRS AND SHARP EDGES
INCH DIMENSIONS IN PARENTHESES
0.13mm DECIMAL
N8
1/2 DEGREEANGULAR
DRILL
SURFACE
TEXTURE
EN 20286/BS 1916-H11
15/245
ZA
PART
DESCRIPTION
PART
NUMBER
WEIGHT
B
Fig. 4
Part Number: 76004-15300 Part Number: 76004-15400
Item Part Number Description Qty Item Part Number Description Qty
1 71234-03601 3/16 Maxlok Anvil Nose
Tip 1 1 71234-03501 1/4 Maxlok Anvil Nose Tip 1
2 71234-03602 Nose Casing 1 2 71234-03502 Nose Casing 1
3 71234-03503 Jaw Housing 1 3 71234-03503 Jaw Housing 1
4 71234-03603 Jaw Set (3) 1 Set 4 71234-03504 Jaw Set (3) 1 Set
5 71234-03604 Jaw Spreader 1 5 71234-03510 Jaw Spreader 1
6 07498-03003 Buer 1 6 71234-03509 Buer 1
7 07500-00418 Spring 1 7 71234-03508 Spring 1
8 07340-00327 Locking Ring 1 8 07340-00327 Locking Ring 1
9 07003-00277 ORing 1 9 07003-00277 ORing 1
10 71210-02101 Jaw Spreader Housing 1 10 71234-03505 Jaw Spreader Housing 1
11 076003-00067 ORing 1 11 07003-00067 ORing 1

14
ENGLISH
FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 4 and the tables on page 13.
• The air supply must be disconnected.
• Remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3 and Proset
XT4 instruction manual.
• Install the Jaw Spreader Housing (10) fully onto the tool piston and then tighten the locknut against it.
• Lightly coat Jaws (4) with Moly Lithium grease.
• Insert the Jaws (4) into the Jaw Housing (3).
• Place the Buer (6) and spring (7) onto the Jaw Spreader (5) and insert the items into the Jaw Housing (3).
• Fit the Locking Ring (8) and O Ring (9) onto the Jaw Spreader Housing (10).
• Holding the tool point downwards, install the assembled Jaw Housing (3) onto the Jaw Spreader Housing
(10) and tighten fully.
• Assemble the Anvil Nose Tip (1) into the Nose Casing (2) and tighten.
• Place the Nose Casing (2) and O Ring (11) over the assembled equipment and tighten fully onto the tool.
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws (4).
• Ensure that the Jaw spreader (5) and buer (6) are not distorted.
• Check that the Spring (7) is not distorted.
• Check that the Anvil nose tip (1) is neither cracked nor has any scoring or corrosion marks on the inside
face of the concave shape at the front end.
• Assemble according to tting instructions above.

15
ENGLISH
Avtainer Nose Assembly:
76004-15600
1 2 3 4 5 6 7 8910 11
ITEM PART NUMBER DESCRIPTION QTY
1 07220-02302 JAWS 1 SET
2 07498-00803 SPRING GUIDE 1
3
07500-02005 SPRING 1
4
07498-00801 CHUCK COLLET 1
5
07498-00503 SPRING GUIDE THREADED 1
6
07340-00327 FRICTION RING 1
7
07498-00501 ANVIL 1
8
07003-00067 O RING 1
9
07007-00054 RETAINING CAP 1
10 07003-00277 O RING 1
11 71210-02101 JAW SPREADER HOUSING 1
12 07900-01080 DATA SHEET (not shown) 1
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
02-12-15 R. KING
DO NOT SCALE
Size:
ZA
Revision:
Scale:
DRAWING
NUMBER
1:1
1 of 1
A3
76004-15600(S)-ZA
Sheet:
MATERIAL
LIMITS
UNLESS
STATED
HEAT TREATMENT
DATE DRAWN
SURFACE TREATMENT
DRAWING
DESCRIPTION
ISSUE
C.N.
Avdel UK Limited
Pacific House, 2 Swiftfields,
Watchmead Industrial Estate,
Welwyn Garden City,
Hertfordshire, AL7 1LY
Registered in England: No. 315076
This document is the property of Avdel UK Limited
and is issued on the express terms that it is to be
treated as private and confidential and is not to
be communicated to any other person.
All patents, manufacturing and design rights are
reserved by Avdel UK Limited.
LUBRICATION
DIMENSIONS IN mm UNLESS STATED
REMOVE ALL BURRS AND SHARP EDGES
INCH DIMENSIONS IN PARENTHESES
0.13mm DECIMAL
N8
1/2 DEGREE ANGULAR
DRILL
SURFACE
TEXTURE
EN 20286/BS 1916-H11
15/245
ZA
PART
DESCRIPTION
PART
NUMBER
WEIGHT
B
Fig. 5
Part Number: 76004-15600
Item Part Number Description Qty
1 07220-02302 Jaws 1 Set
2 07498-00803 Spring Guide 1
3 07500-02005 Spring 1
4 07498-00801 Chuck Collet 1
5 07498-00503 Spring Guide Threaded 1
6 07340-00327 Friction Ring 1
7 07498-00501 Anvil 1
8 07003-00067 ORing 1
9 07007-00054 Retaining Cap 1
10 07003-00277 ORing 1
11 71210-02101 Jaw Spreader Housing 1
FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 5 and the table on page 15.
• The air supply must be disconnected.
• Remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3 and Proset
XT4 instruction manual.
• Install the Jaw Spreader Housing (11) fully onto the tool piston and then tighten the locknut against it.
• Lightly coat Jaws (1) with Moly Lithium grease.
• Insert the Jaws (1) into the Chuck Collet (4).
• Place the Spring Guide (2) into the Chuck Collet (4).
• Locate the Spring (7) onto the Spring Guide (3).
• Insert the Spring Guide Threaded (5) fully into the Chuck Collet (4).
• Fit the Locking Ring (6) and O Ring (10) onto the Jaw Spreader Housing (11).
• Holding the tool point downwards, install the assembled Chuck Collet (4) onto the Jaw Spreader Housing
(11) and tighten fully.
• Assemble the Nose Tip (supplied separately – see table 4) into the Nose Casing (7) and tighten.
• Place the Nose Casing (7) and O Ring (8) over the assembled equipment and tighten fully onto the tool.

16
ENGLISH
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws (1).
• Ensure that the Spring Guides (2) and (5) are not distorted.
• Check that the Spring (3) is not distorted.
• Assemble according to tting instructions above.
Avtainer Nose Assembly:
76004-15900
1
2
3
4
5
6
7
8
9
10
11
ITEM PART NUMBER DESCRIPTION QTY
1 71234-03701 NOSE TIP - AVTAINER 1
2 71234-03702 NOSE CASING 1
3 71234-03503 JAW HOUSING 1
4 71234-03504 JAW SET 1 SET
5 71234-03509 BUFFER 1
6 71234-03510 JAW SPREADER 1
7 71234-03505 JAW SPREADER HOUSING 1
8 07003-00277 O RING 1
9 07340-00327 LOCKING RING 1
10 71234-03508 SPRING 1
11 07003-00067 O RING 1
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
09-11-12 R. KING
DO NOT SCALE
Size:
ZA
Revision:
Scale:
DRAWING
NUMBER
1:1
1 of 1
A3
76004-15900(S)-ZA
Sheet:
MATERIAL
LIMITS
UNLESS
STATED
HEAT TREATMENT
DATE DRAWN
SURFACE TREATMENT
DRAWING
DESCRIPTION
ISSUE
C.N.
Avdel UK Limited
Pacific House, 2 Swiftfields,
Watchmead Industrial Estate,
Welwyn Garden City,
Hertfordshire, AL7 1LY
Registered in England: No. 315076
This document is the property of Avdel UK Limited
and is issued on the express terms that it is to be
treated as private and confidential and is not to
be communicated to any other person.
All patents, manufacturing and design rights are
reserved by Avdel UK Limited.
LUBRICATION
DIMENSIONS IN mm UNLESS STATED
REMOVE ALL BURRS AND SHARP EDGES
INCH DIMENSIONS IN PARENTHESES
0.13mm DECIMAL
N8
1/2 DEGREEANGULAR
DRILL
SURFACE
TEXTURE
EN 20286/BS 1916-H11
16/300
ZA
PART
DESCRIPTION
PART
NUMBER
WEIGHT
B
JAW RELEASE NOSE ASSEMBLY - 3/8 AVTAINER (XT4 TOOL)
Fig. 6
Part Number: 76004-15900
Item Part Number Description Qty
1 71234-03701 Nose Tip - Avtainer 1
2 71234-03702 Nose Casing 1
3 71234-03503 Jaw Housing 1
4 71234-03504 Jaw Set 1 Set
5 71234-03509 Buer 1
6 71234-03510 Jaw Spreader 1
7 71234-03505 Jaw Spreader Housing 1
8 07003-00277 ORing 1
9 07340-00327 Locking Ring 1
10 71234-03508 Spring 1
11 07003-00067 ORing 1

17
ENGLISH
FITTING INSTRUCTIONS
IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 6 and the table on page 16.
• The air supply must be disconnected.
• Remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3 and Proset
XT4 instruction manual.
• Install the Jaw Spreader Housing (7) fully onto the tool piston and then tighten the locknut against it.
• Lightly coat Jaws (4) with Moly Lithium grease.
• Insert the Jaws (4) into the Jaw Housing (3).
• Place the Buer (5) and spring (10) onto the Jaw Spreader (6) and insert the items into the Jaw Housing
(3).
• Fit the Locking Ring (9) and O Ring (8) onto the Jaw Spreader Housing (7).
• Holding the tool point downwards, install the assembled Jaw Housing (3) onto the Jaw Spreader Housing
(7) and tighten fully.
• Assemble the Nose Tip (1) into the Nose Casing (2) and tighten.
• Place the Nose Casing (2) and O Ring (11) over the assembled equipment and tighten fully onto the tool.
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws (4).
• Ensure that the Jaw Spreader (6) and buer (5) are not distorted.
• Check that the Spring (10) is not distorted.
• Assemble according to tting instructions above.

18
ENGLISH
Avdelok Nose Assemblies:
76004-15700 & 76004-15800
4 6 8 2 15
103
7
391112
ITEM PART NUMBER DESCRIPTION QTY
1 07200-02201 CHUCK COLLET 1
2
07220-02103 SPRING 1
3
07220-02104 SPRING GUIDE 2
4
07220-02108 BLACK CAP 1
5
07220-02302 CHUCK JAWS 3
6
07610-00501 CHUCK COLLET ADAPTER 1
7
71230-05012 ANVIL CASING 1
8
71230-05013 SHROUD 1
9
71230-05014 BUFFER 1
10 71230-05021 3/16 PUSH OFF ANVIL 1
11 07610-02004 FRICTION RING 1
12 71233-20200 STOP NUT 1
13 07900-01080 DATA SHEET (NOT SHOWN) 1
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
D
E
F
C
1 2 3 4
A
3 2 1 5
C
D
4 6 7 8
A
B
02-12-15 R. KING
DO NOT SCALE
Size:
ZA
Revision:
Scale:
DRAWING
NUMBER
1:1
1 of 1
A3
76004-15800(S)-ZA
Sheet:
MATERIAL
LIMITS
UNLESS
STATED
HEAT TREATMENT
DATE DRAWN
SURFACE TREATMENT
DRAWING
DESCRIPTION
ISSUE
C.N.
Avdel UK Limited
Pacific House, 2 Swiftfields,
Watchmead Industrial Estate,
Welwyn Garden City,
Hertfordshire, AL7 1LY
Registered in England: No. 315076
This document is the property of Avdel UK Limited
and is issued on the express terms that it is to be
treated as private and confidential and is not to
be communicated to any other person.
All patents, manufacturing and design rights are
reserved by Avdel UK Limited.
LUBRICATION
DIMENSIONS IN mm UNLESS STATED
REMOVE ALL BURRS AND SHARP EDGES
INCH DIMENSIONS IN PARENTHESES
0.13mm DECIMAL
N8
1/2 DEGREE ANGULAR
DRILL
SURFACE
TEXTURE
EN 20286/BS 1916-H11
15/245
ZA
PART
DESCRIPTION
PART
NUMBER
WEIGHT
B
Fig. 7
Part Number: 76004-15700 Part Number: 76004-15800
Item Part Number Description Qty Item Part Number Description Qty
1 07200-02101 Chuck Collet 1 1 07200-02201 Chuck Collet 1
2 07220-02103 Spring 1 2 07220-02103 Spring 1
3 07220-02104 Spring Guide 2 3 07220-02104 Spring Guide 2
4 07220-02108 Black Cap 1 4 07220-02108 Black Cap 1
5 07220-02102 Chuck Jaws 3 5 07220-02302 Chuck Jaws 3
6 07610-00501 Chuck Collet Adapter 1 6 07610-00501 Chuck Collet Adapter 1
7 71230-05012 Anvil Casing 1 7 71230-05012 Anvil Casing 1
8 71230-05013 Shroud 1 8 71230-05013 Shroud 1
9 71230-05014 Buer 1 9 71230-05014 Buer 1
10 71230-05011 3/16 Push O Anvil 1 10 71230-05021 1/4 Push O Anvil 1
11 07610-02004 Friction Ring 1 11 07610-02004 Friction Ring 1
12 71233-20200 Stop Nut 1 12 71233-20200 Stop Nut 1
FITTING INSTRUCTIONS
IMPORTANT - READ THE WARNINGS RULES LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION
MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
Item numbers in bold refer to the components in gure 7 and the table on page 18.
• The air supply must be disconnected.
• Remove the complete nose assembly 76003-15000 as described on page 9 of the Proset XT3 and Proset
XT4 instruction manual.
• Remove the Locknut 71210-02103 from the tool piston.
• Screw the Stop Nut (12) fully onto the tool piston.
• Screw the Chuck Collet Adapter (6) fully onto the piston and then tighten the Stop Nut (12) against it. Fit
the Friction Ring (11) onto the Chuck Collet Adapter (6).

19
ENGLISH
• Lightly coat the Chuck Jaws (5) and the internal tapered bore of the Chuck Collet (1) with Molylithium
grease.
• Assemble the Chuck Jaws (5), Spring Guides (7) and Spring (2) into the Chuck Collet (1).
• Screw the Chack Collet assembly onto the Chuck Collet Adapter (6) and tighten.
• Assemble the Push O Anvil (10) over the Chuck Collet (1) and tighten fully onto the tool.
• Assemble the Buer (9) and the Anvil Casing (7) over the Push O Anvil (10) and retain in place with the
Shroud (8). For ease of tting the Shroud (8), coat the internal surface with liquid soap.
SERVICING INSTRUCTIONS
• Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all
internal components of the nose assembly and nose pieces, they need regular replacement.
• Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
• Any worn or damaged part should be replaced.
• Clean and check wear on Chuck Jaws (5).
• Ensure that the Spring Guides (3) are not distorted.
• Check that the Spring (2) is not distorted.
• Check that the Push O Anvil (10) is neither cracked nor has any scoring or corrosion marks on the inside
face of the concave shape at the front end.
• Assemble according to tting instructions above.

For an authorized distributor nearby please check
www.StanleyEngineeredFastening.com/econtact/distributors
Manual Number Issue C/N
07900-09414 A 17/143
STANLEY Engineered Fastening
Avdel UK Limited
Stanley House, Works Road
Letchworth Garden City, Hertfordshire SG6 1JY
Tel. [phone] . Fax -001
[email protected]
© 2017 Stanley Black & Decker, Inc.
Avdel®, NeoBolt® , Avseal®, Avdelok®, Monobolt®, AvBolt® and Avtainer® are registered trademarks of Avdel
UK Limited. AV™ is atrademark of Avdel UK Limited. The names and logos of other companies mentioned
herein may be trademarks of their respective owners. This document is for informational purposes only.
Avdel UK Limited makes no warranties, expressed or implied, in this document.
Data shown is subject to change without prior notice as aresult of continuous product development and
improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should
you need to conrm latest information.