Stanley SIG 1100 User manual

Digital fuel generator
Digital fuel generator
SIG 1100
SIG 2000
SIG 3050
GB Original instructions
Übersetzung der Originalanleitung
Vertaling van originele instructies
Traduzione delle istruzioni originali
Oversettelse av den originale bruksanvisningen
Traducción del manual original
Tradução do manual de instruções original
ΟΔΗΓΙΕΣ ΧΡΗΣΕΩΣ
Traduction des instructions originales
Oversættelse af den oprindelige vejledning
Översättning från de ursprungliga instruktionerna
Käännös alkuperäisistä ohjeista
Tłumaczenie oryginalnej instrukcji
Překlad originálního návodu
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Manufactured under license by:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley is a registered trademark of The Stanley Works or its affiliates and is used under license.
Hergestellt unter Lizenz durch:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley ist eine eingetragene Marke der The Stanley Works oder ihren Partnern und wird unter Lizenz
verwendet.
Geproduceerd onder licentie door:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley is een geregistreerd handelsmerk van The Stanley Works of zijn dochterbedrijven en wordt gebruikt
onder licentie.
Prodotto sotto licenza di:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley is a registered trademark of The Stanley Works or its affiliates and is used under license.
Produsert under lisens av:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley er et registrert varemerke for The Stanley Works eller dennes tilknyttede selskaper, og brukes under
lisens.
Kατασκευάζεται κατόπιν άδειας από την Matrix:
MATRIX GmbH • Postauer Straße 26 • D-84109 Wörth/Isar • www.matrix-direct.net
Stanley το σήμα STANLEY είναι κατοχυρωμένο και χρησημοποιείται κατόπιν άδειας από την MATRIX.
Fabriqué sous licence par :
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley est une marque déposée de The Stanley Works ou de ses sociétés affiliées, qui est utilisée sous
licence.
Fremstillet under licens af:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley er et registreret varemærke tilhørende The Stanley Works eller dennes associerede selskaber og
bruges i henhold til en licens.
Tillverkad på licens av:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley är ett registrerat varumärke som ägs av The Stanley Works eller dess dotterbolag och används
under licens.
Fabricado bajo licencia de:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley es una marca registrada de The Stanely Works o sus filiales y se utiliza bajo licencia.
Produzido sob licença pela
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley é uma marca registrada da The Works Stanley ou de suas afiliadas e é usada sob licença.
Lisensoitu valmistaja:
MATRIX GmbH •Postauer Straße 26 •D-84109 Wörth/Isar •www.matrix-direct.net
Stanley on Stanley Worksin tai sen tytäryhtiöitten omistama rekisteröity tavaramerkki, ja sen käyttö on
luvanvaraista.
Wyprodukowano na licencji przez:
MATRIX GmbH • Postauer Straße 26 • D-84109 Wörth/Isar • www.matrix-direct.net
Stanley on Stanley Worksin tai sen tytäryhtiöitten omistama rekisteröity tavaramerkki, ja sen käyttö on luvanvaraista.
Vyrobeno v licenci společnosti:
MATRIX s.r.o. – Postauer Straße 26 – D-84109 Wörth/Isar – www.matrix-direct.net
Stanley® je registrovaná známka The Stanley Works nebo jejich partnerů a používá se v licenci.
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1a
2a
SIG 1100
1
5
6
3
4
2
11 12
14
13
15
7
8
10
3a
16 17 18 23 22 24
19
20 21

4
4a 5a
6a 7a
8a 9a
2
F
C
20
20
19
19
D
3

5
10a 11a
12a-1
12a-3
12a-2
E
5
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1b
2b
SIG 2000
1
5
6
3
4
2
11 12
9 14
15 13
7
8
10
3b
16 17 18 23 22 24
19
20 21

7
4b 5b
6b 7b
8b 9b
2
F
C
20
20
19
19
D
3

8
10b 11b
12b-3
12b-2
E
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J
12b-1
5

9
1c
2c
SIG 3050
25 2
3
4
6
1
6
11
12
8
7
9 1014 15 13 3c
16 17 18 23 22 24
19
20 21

10
4c 5c
6c-1 6c-2
7c 8c
2
F 5
5
11
CD
20 19

11
9c 10c
11c 12c-1
12c-2
E
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1. Foreword
We congratulate you on your decision to buy a Stanley
generator. Before the delivery, our generators are
subjected to strict quality controls.
Stanley generators are lightweight, quiet, compact
and traditionally reliable. Durability, smooth start-up
behaviour and high efficiency have been a standard in all
Stanley generators.
Attention: Please read this manual carefully before
using the generator for the first time and observe the
instructions contained therein. Keep this operating
manual carefully so that you can use it later, if necessary,
or forward it to subsequent owners of the generator.
2. General safety instructions
In the operation of this generator, you have to observe
the safety instructions. Before maintaining or servicing
the generator, read the operating manual carefully.
Incorrect installation of the generator may lead to
feedback that destroys the generator and causes fire.
When using the generators with the appliances which do
not conform to EMC regulation, the appliances may not
be started because of the electromagnetic interference.
Generator will not damage the appliances.
WARNING:
Always read the basic safety instructions before using
this generator. Observe the instructions contained
therein in order to avoid the risk of fire, electric shock
and injuries.
Instruction:
1. Provide for a clean and tidy working area.
Untidiness may lead to accidents.
2. Don’t work with the generator in explosive
atmospheres where there are inflammable liquids, gases
or dusts. Protect the generator from rain or humidity.
3. Keep children away from the generator when it is
being used. In case of distraction, you might lose control
over the generator. Only allow instructed personnel to
operate the generator.
4. Keep the unused generator out of the reach of
children. Don’t allow persons to use the generator if
they are not familiar with it or if they haven’t read these
instructions.
5. Don’t use excessive force!
6. Use the correct tool for cleaning, maintenance and
installation.
7. Wear correct working clothes; avoid loose clothes,
gloves, scarves, rings, necklaces or bracelets or
other jewellery as they could get caught in moving
components. Wear shoes with anti-slip soles.
8. Wear personal protective equipment (hearing
protection, protective goggles, respirator mask).
9. During transport and operation, the generator must be
installed on a horizontal surface, standing in a vertical
position, and secured against shifting, if necessary.
10. Never stand on the generator. Keep the hands and
feet away from the generator. Serious injuries might
result if the generator tilts over.
11. Keep the generator clean. Service the generator
carefully. Only use carefully maintained generators. Do
not modify the generator.
12. Remove adjusting tools or wrenches before
switching the generator on.
13. Be careful, pay attention to what you do and work
reasonably with the generator. Don’t use the generator
when you are tired.
14. Before using the generator firstly check the
generator. Check whether parts are broken or damaged
so that the generator’s functioning is impaired. Only
have your generator repaired by qualified experts and
only with original spare parts.
15. Please use the generator as intended. Only use the
spare parts recommended by the manufacturer.
WARNING: If the instructions in this manual
are not complied with, there is a risk of injury or
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even danger to life.
Keep this operating manual carefully.
3. Additional safety instructions
•Secure the generator against shifting and toppling
during transport.
•Place the generator at least 1m away from buildings
and the equipment connected to it.
•Do not expose the tools to damp or dust. Permissible
ambient temperature – 10 to + 40°C, max. altitude
above sea level 1000 m, relative humidity: 90 % (non-
condensing).
•Check the generator for damage and leakage before
every use.
•Keep the generator away from flammable liquids,
gases or dusts. The generator must not be operated in
environments with flammable liquids, gases or dusts.
•Operate the generator on a level surface. Otherwise,
fuel will be spilled.
•Have the installation carried out only by a specialized
electrician in order to satisfy all legal requirements.
•Keep children and pets away from the generator.
•Wear suitable clothes. Don’t wear loose clothes or
jewellery. Keep hair, clothes and gloves away from
moving parts.
•Always refuel in well ventilated places.
•Fuel is extremely flammable and under certain
conditions also explosive.
•Switch the engine off and refuel in well ventilated
rooms. Wipe up fuel immediately in case of overflow.
•Never touch the generator with wet hands.
•Protect the generator from rainfall or snowfall.
•If this generator is damaged, it has to be repaired by
the manufacturer or their customer service or a qualified
person in order to avoid any risks.
•Exhaust gases are toxic! Only operated the generator
outside, in well ventilated places.
•Be careful when refuelling and handling fuel and oil
in any way. In case of contact with skin and inhalation
(vapours!), they are detrimental to health.
•In order to avoid electric shocks, use only overload
switches recommended by the manufacturer.
Attention! Defective overload switches may only be
replaced with identical overload switches
with identical performance data.
•Due to the high mechanical loads, only rubber cables or
similar designs may be used.
•When using the extension cable, please note the
following:
Guard against electric danger. When working outdoors,
use only extension cables that are approved for outdoor
use and which are marked accordingly (HO7RN-F).
•The overall length of the extension cables used may not
exceed 50 m for 1.5 mm2and 100 m for 2.5 mm2.
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4. Description of symbols
Read and understand the safety
instructions before using the
generator.
Wear ear protection when using
the generator.
Earth terminal connection refer to
instruction manual for use.
Disconnect all equipment from the
socket outlets when performing
maintenance or when left
unattended and switched off.
Switch the engine off and allow
to cool before refuelling the
generator. Fuel is extremely
flammable and under certain
conditions can be explosive.
Only refuel the generator in well
ventilated areas ensuring that
naked lights, sparks and cigarettes
are not present. Any spillage
of fuel should be immediately
cleaned up.
During operation, toxic gases are
produced e.g. carbon monoxide
(Which is a colourless and
odourless gas) this gas may lead
to by suffocation. Only operate
the generator outside to ensure
adequate ventilation.
The exhaust gets very hot
during opeartaion. Allow the
engine to cool before performing
maintenance storage and
refuelling. Do not touch the
exhaust to avoid the risk of burns
and injury.
Warning hazardous voltages
are present when the generator
is in use, Always switch the
generator off before performing
maintenance.
The generator must not be
connected to the public power
supply. In case of improper
connection there is a risk of fire
and damage to property including
electrocution to persons using
the generator and working on the
public power supply.
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Nominal power PRP (kW): 1,0
Power factor: 1,0
Power class: G1
Noise: 95 dB(A)
SIG 2000
Engine
Model: HY168FB
Protection type: IP 23M
Engine: 4-stroke engine.OHV,1 cylinder
Cubic capacity: 196 cc (68x54 mm)
Degree of compression: 8,5:1
Nominal speed: 3300 min-1
(SMART throttle switch in "OFF" position)
Cooling system: Fan cooling
Oil tank volume: 0,6 L
Fuel tank volume: 3,785 L
Spark plug: F7RTC
Generator
Mains voltage (V): 230 V
Frequency (Hz): 50 Hz
Ampere (A): 7,8 A
Nominal power PRP (kW): 1,8
Power factor: 1,0
Power class: G1
Noise: 95 dB(A)
SIG 3050
Engine
Model: HY168FB
Protection type: IP 23M
Engine: 4-stroke engine.OHV,1 cylinder
Cubic capacity: 196 cc (68x54 mm)
Degree of compression: 8,5:1
Nominal speed: 3600 min-1
(SMART throttle switch in "OFF" position)
Cooling system: Fan cooling
Oil tank volume: 0,6 L
Fuel tank volume: 14 L
Spark plug: F7RTC
Generator
Mains voltage (V): 230 V
Frequency (Hz): 50 Hz
Ampere (A): 12,1 A
Nominal power PRP (kW): 2,8
5. Layout and items supplied (Fig. 1-3)
1. Carry handle
2. Tank cover
3. Petrol cock
4. Starter cable
5. Motor cover
6. Choke lever
7. ON/OFF switch
8. Earthing connection
9. Economy switch (only for SIG 2000,SIG 3050)
10. 2x 230 V~ socket
11. Hour meter
12. Output switch
13. Overload indicator
14. Operating status indicator
15. Oil warning indicator
16. Screwdriver handle
17. Screwdriver insert
18. Spark plug wrench
19. Oil drainage pipe (inside of jug)
20. Oil filler jug
21. Accessories bag
22. Socket wrench insert
23. 8 and 10 mm wrench
24. Socket wrench (8 mm)
25. Push bar (only for SIG 3050)
6. Technical data
SIG 1100
Engine
Model: HY154F
Protection type: IP 23M
Engine: 4-stroke engine.OHV,1 cylinder
Cubic capacity: 90 cc (54x40 mm)
Degree of compression: 10,0:1
Nominal speed: 3100 min-1
Cooling system: Fan cooling
Oil tank volume: 0,4 L
Fuel tank volume: 2,0 L
Spark plug: E6RTC
Generator
Mains voltage (V): 230 V
Frequency (Hz): 50 Hz
Ampere (A): 4,3 A
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7.4 Topping up fuel (Fig.1)
WARNING
Switch off and ensure you are in a well ventilated area.
Unscrew the tank cover (Item 2) and add enough
unleaded gasoline using a filler neck.
Ensure that you do not overfill the tank and spill petrol.
(If you do spill, wipe up the excess amount and wait until
the vapors have evaporated – danger of ignition.) Screw
the tank cover back on.
7.5 Topping up oil (Figs. 3 , 6 and 7)
WARNING
Switch off and ensure you are in a well ventilated area.
Use for SIG 1100, SIG 2000
Open the oil filler screw (Item F) and add approximately
0,6 l of engine oil (15W40) using the supplied oil filler
jug (Item 19 and 20) or until the top fill mark on the oil
dipstick (Item D) is reached.
Use for SIG 3050
Remove the engine cover (Item 5) using the screwdriver.
Open the oil filler screw (Item F) and add approximately
0,6 l of engine oil (15W40) using the supplied oil filler
jug (Item 19 and 20) or until the top fill mark on the oil
dipstick (Item D) is reached.
Important:
Do not screw in the oil dipstick to check the oil level –
only insert it as far as the thread. Close the oil filler
opening and remount the engine cover.
Important! You must fill up with engine oil and fuel
before you can start the engine.
8. Operation
•Check the fuel level and top it up if necessary.
•Make sure that the generator has sufficient ventilation.
•Make sure that the ignition cable is secured to the
Power factor: 1,0
Power class: G1
Noise: 96 dB(A)
Application information:
1. Optimum temperature in operation: 5 - 40 °C.
2. Altitude:maximum 1000 m.
3. Optimum temperature for storage of the generator:
- 25 - 70 °C.
7. Before putting the generator into
operation
Remove the packaging material and check that all
items have been supplied. Place the generator on a
firm, flat surface near the electrical equipment and
ensure proper ventilation.
7.1 Electrical safety:
•Electric supply cables and connected equipment must
be in perfect condition.
•The generator is to be operated only with equipment
whose voltage specifications conform with the
generator's output voltage.
•Never connect the generator to the power supply
(socket-outlet).
•Keep the cable length to the electrical equipment as
short as possible.
7.2 Environmental protection
•Dispose of soiled maintenance material and operating
materials at the appropriate collection point.
•Recycle packaging material, metal and plastics.
7.3 Connecting to earth (Fig.2)
The housing is allowed to be connected to earth in
order to discharge static electricity. To do this, connect
one end of a cable to the earth connection on the
generator (Item 8) and the other end to an external earth
(for example an earthing rod).
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spark plug.
•Inspect the immediate vicinity of the generator.
•Disconnect any electrical equipment which may
already be connected to the generator.
8.1 Starting the engine (Figs. 1 , 2 and 5)
Important: Do not use any chemical starting agents
such as highly volatile fuels or similar.
•Open the stop cock (Item 3) by turning it down.
•Move the ON/OFF switch (Item 7) to the "I" position.
•Pull the choke lever (Item 6).
•Start the engine with the starter cord (Item 4) by pulling
the handle forcefully. If the engine does not start, pull
the handle again. Important:
Always pull the starter cable slowly until you feel the
initial resistance before you then pull it quickly to start
the engine. Do not allow the starter cable to whip back
of its own accord.
•Push the choke lever (Item 6) back approximately 15 to
30 seconds after the engine has started.
8.2 Economy mode (only for SIG 2000, SIG 3050)
(Fig. 2)
Economy switch (Item 9) in the "I" On position:
The engine speed is regulated in accordance with
minimum power requirements and the generator runs
quietly and efficiently.
Economy switch (Item 9) in the "O" Off position:
The generator runs at maximum speed.
8.3 Connecting consumers to the generator (Fig. 2)
SIG 1100
•Connect the 230 V~ electrical appliances to be powered
to the socket (Item 10). Important: This socket is allowed
to be exposed to a continuous (S1) load of 1000 W and
temporarily (S2) for a maximum of 5 seconds to a load of
1,100 W.
SIG 2000
•Connect the 230 V~ electrical appliances to be powered
to the socket (Item 10). Important: This socket is allowed
to be exposed to a continuous (S1) load of 1800 W and
temporarily (S2) for a maximum of 5 seconds to a load of
2,000 W.
SIG 3050
•Connect the 230 V~ electrical appliances to be powered
to the socket (Item 10). Important: This socket is allowed
to be exposed to a continuous (S1) load of 2800 W and
temporarily (S2) for a maximum of 5 seconds to a load of
3,000 W.
•Do not connect the generator to the household
mains system, since this may damage the generator.
Note: Some using electrical appliances here but not
through out manual (power jigsaws, drills, etc.) may
have a higher level of power consumption when used in
difficult conditions.
8.4 Overload cut-out (Fig. 2)
230 V socket
•The status indicator (Item 14) is lit green during normal
operation.
•An overload has occurred if the status indicator light
goes out and the overload indicator (Item 13) flashes red.
•Reduce the level of power to be drawn.
•Press the overload switch (Item12).
Important: If an overload occurs, ensure that the
power drawn does not exceed the generator's
maximum power output and that no defective
electrical appliances are connected.
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8.5 Switching off the engine (Figs. 1 and 2)
•Before you switch off the generator, allow it to run
briefly with no electrical equipment connected so that it
can cool down.
•Move the ON/OFF switch (Item 7) to the "O" Off
position.
•Close the stop cock (Item 3).
8.6 Hour meter (Figs. 2a, 2b and 2c)
The hour meter (11) shows the actual running time of
the generator in hours (h) and helps you to maintain
your generator at proper service intervals (see 9.6
Maintenance schedule).
9. Cleaning, maintenance, storage,
transport and ordering of spare parts
Switch off the motor and pull the spark plug boot
from the spark plug before doing any cleaning and
maintenance work on the equipment.
Important: Switch off the generator immediately and
contact your service station:
•In the event of unusual vibrations or noise.
•If the engine appears to be overloaded or misfires.
9.1 Cleaning
•Keep all safety generators, air vents and the motor
housing free of dirt and dust as far as possible.
Wipe the generator with a clean cloth or blow it with
compressed air at low pressure.
•We recommend that you clean the generator
immediately each time you have finished using it.
•Clean the generator regularly with a moist cloth and
some soft soap. Do not use cleaning agents or solvents;
these could attack the plastic parts of the equipment.
Ensure that no water can seep into the generator.
9.2 Changing the oil and checking the oil level
(before using the generator) (Figs. 6, 7, 8, 9)
The motor oil is best changed when the motor is at
working temperature. Pease also read the service
information.
•Keep a suitable, leak-tight receptacle within reach
when performing an oil change.
•Remove the engine cover (Item 5). (only for SIG 3050)
•Open the oil filler screw (Item F) and connect the drain
pipe and oil jug (Item 19,20).
•Drain the used oil into a suitable receptacle by
tilting the generator.
•Unscrew the drain pipe (Item 20).
•Add new engine oil until the top fill mark on the oil
dipstick (Item D) is reached.
Important: Do not screw in the oil dipstick to check the
oil level – only insert it as far as the thread.
•Use the motor oil 10W-30 or 10W-40 for general,
normal use. The motor oil 5W-30 is recommended for
low-Temperature environment. ( -20 degree to 0 degree)
•Dispose of the used oil properly by taking it to a
collection point. Most filling stations, repair garages, and
recycling centers will accept used oil free of charge. Do
not add antifreeze or transmission fluid to the used oil.
Keep used oil out of the reach of children and away from
sources of ignition.
9.3 Automatic oil cut-out (Fig. 2)
•The engine will not start if it does not have enough oil.
•If the engine is low on oil while it is running, the oil
warning indicator (Item 15) will light up red and the
engine will stall. The oil indicator goes out when the
engine has come to a complete stop.
•The engine oil must be topped up before the engine can
be started again.
9.4 Air filter (Figs. 10, 11)
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Clean the air filter at regular intervals, and replace it if
necessary. Please also read the service information.
•Remove the air filter cover (Item E).
•Remove the air filter (Item G).
•Clean the air filter by tapping it. In cases of stubborn
dirt first clean with soapy water, then rinse with clear
water and air-dry before reinserting. Important: Do not
use abrasive cleaners or petrol to clean the air filter.
•Assemble in reverse order.
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9.6 Maintenance schedule
9.5 Spark plug (Fig. 12)
Check the spark plug for wear at regular intervals. Please
also read the service information.
•Remove the motor cover (Item 5).
•Pull off the spark plug boot (Item I) by twisting it.
•Remove the spark plug (Item J) using the supplied spark
plug wrench.
•Clean the spark plug with a copper wire brush or fit a
new one.
•Assemble in reverse order.
Regular service period
Perform at every indicated month
or operating hour interval,
whichever comes first.
ITEM
Each
use
First
month
or
20 Hrs.
Every
3
months
or
50 Hrs.
Every
6
months
or
100 Hrs.
Every
year
or
200 Hrs.
Engine oil Check level
Change O OO
Air cleaner Check
Clean O O (1)
Spark plug Check-adjust
Replace OO
Spark arrester Clean O
Valve clearance Check-adjust O (2)
Combustion chamber Clean After every 300 hrs. (2)
Fuel tank and filter Clean O (2)
Fuel tube Check Every 2 years (Replace if necessary) (2)
Remark:
(1) Service more frequently when used in dusty areas.
(2) These items should be serviced by your servicing dealer, Refer to the manual for service procedures.
Failure to follow this maintenance schedule could result in non-warrantable failures.

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9.7 Storage
1. Empty the petrol tank using a petrol suction
pump.
Important: Do not empty the petrol tank in
enclosed areas, near fire or when smoking.
Petrol fumes can cause explosions and fire.
2. Start the engine and run it until the tank and fuel
line are completely empty and the engine stalls.
3. Let the generator cool down.
4. Remove the spark plug and pour approx. 20 ml
of engine oil into the cylinder.
5. Pull the starter handle slowly several times to
coat the internal parts.
6. Screw the spark plug back in.
7. Store the generator in a well-ventilated, safe place.
9.8 Transport
1. Wait until the generator has cooled down.
2. Always transport the generator in the upright
position.
9.9 Ordering replacement parts:
Please quote the following data when ordering
replacement parts:
•Type of generator.
•Article number of the generator.
10. Disposal and recycling
The generator is supplied in packaging to
prevent its being damaged in transit. This
packaging is raw material and can therefore
be reused or can be returned to the raw
material system.
The generator and its accessories are made of various
types of material, such as metal and plastic.
Defective components must be disposed of as
special waste. Ask your dealer or your local council.