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  9. Stanley FATMAX FMXGN4200021 Operation manual

Stanley FATMAX FMXGN4200021 Operation manual

2000W INVERTER GENERATOR
OWNERS OPERATING MANUAL
04395 05/22
FMXGN4200021
For service, spare parts or product information,
please contact Smart Marketing Group Pty. Ltd.
AUST. 1300 660 457 N.Z. 0800 474 876
www.stanleyproducts.com.au
2
3
UNLEADED 91
PETROL ONLY
NO ETHANOL
ELECTRIC SHOCK
HAZARD
ALTERNATE
POWER SOURCE
EXPLOSION
HAZARD
ASPHYXIATION
HAZARD
USE OUTDOORS
READ MANUAL
BEFORE USE
POSSIBLE BACK
STRAIN
- HEAVY WEIGHT
NO NAKED
FLAMES
NO LIQUID
NEAR PLUG
WEAR HEARING
PROTECTION
WARNINGS - READ
MANUAL BEFORE USE
HOT SURFACES
NEARBY
CONTENTS
Section Page
Specification 2
Suggested Applications 2
Introduction 3
Warranty Statement 4
General Safety Instructions 5 - 6
Specific Safety Instructions 7
Electrical Information 8
Fuel and Oil Information 8
Components and Controls 9
Operating Instructions 10-15
Maintenance Chart 17
Maintenance 18-19
Fault Chart 20-21
Service Log 22
TECHNICAL INFORMATION
Specifications
Inverter Generator FMXGN4200021
Engine type Single cylinder, 4 stroke 79.8cc
Rated engine speed 4800r/min
Oil tank capacity 400ml
Oil type 4 Stroke fully synthetic motor oil,
SAE 15W-40 (API SN Category)
Fuel tank capacity 4L
Fuel type Unleaded 91 Petrol - no ethanol
Spark plug E5RTC
Rated voltage 240V AC-50Hz
Rated output 1800W
Maximum output 2000W
Rated current 7.5A
Power factor 1.0
12V DC output 8.3A
USB output 5V, Max. 2.1A
Running Time 3.5hrs at rated output
Inverter Yes - Pure sine wave
Spark arrestor Yes
Noise
0W Load - 58db(A) @ 7m
900W Load - 64db(A) @ 7m
1350W Load - 67db(A) @ 7m
1800W Load - 68db(A) @ 7m
Net weight 18kg, not including fuel
SUGGESTED APPLICATIONS
These are some suggestions of appliances which could be
powered by this generator. These suggestions cannot all be run
at the same time, please read page 14 for full details:
• Televisions up to 150W
• AC/DC Camping fridges up to 150W
• DVD/Video players up to 400W
• Laptop computers up to 700W
• TV and DVD/Video player combination up to 800W
• Mobile phone/hand held games charging up to 900W
• Power tools up to 1300W
• Lighting up to 1650W
Never exceed 1650W in total when using multiple appliances.
2
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INTRODUCTION
Dear Customer,
Thank you for purchasing this generator which has passed
through our extensive quality assurance processes. Every
care has been taken to ensure that it reaches you in perfect
condition. However, in the unlikely event that you should
experience a problem, or if you require any assistance please
do not hesitate to contact us;
If you have a problem, call customer service do not
return this generator to the place of purchase.
Note: For convenience we suggest taking a photocopy of your
purchase receipt as the original may fade.
Due to continual product development, the actual product may
differ slightly from the product pictured.
CUSTOMER SERVICE
Australia: 1300 660 457
New Zealand: 0800 474 876
Operating times: Monday – Friday
8.00am - 5.00 pm
Australian Eastern Standard Time (AEST)
EXPRESS WARRANTY STATEMENT
GENERATORS
You are not required to do anything to register your generator
purchase. Please attach the purchase receipt to this manual
and ensure both are kept safe. We hope you enjoy your
new generator, and if you have any problems call customer
service on the above phone numbers. Do not return to place of
purchase.
Smart Marketing Group Pty Ltd (SMG) warrants that this
generator will be free from manufacturing faults or defects
for 12 months from the date of purchase, providing original
purchase receipt is kept and shown when needed and is subject
to the terms and
conditions below.
If a warranty fault appears within the warranty period, SMG
reserves the right to replace or repair the product. In the event
that SMG chooses to replace the product, this original warranty
will expire at the original date. If the product includes various
accessories or components, only the defective accessory or
component will be replaced or repaired.
SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.
Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.
WHAT IS COVERED
• Manufacturing fault or defect.
HOW TO CLAIM UNDER THIS WARRANTY
• Call customer service, phone number to the left.
• Ensure you have the following: Original purchase receipt,
Model of generator, Serial number of generator.
• Discuss the issue.
• Customer service will advise which authorised service
agent to take the generator to provided the issue is a
warranty one.
• Take generator to authorised service agent for repair.
WHAT IS NOT COVERED
• Commercial use of generator.
• Use of Generator for hire.
• Use of generator in a commercial premises.
• Damage caused by incorrect oil.
• Damage caused by incorrect fuel or use of E10 ethanol fuel.
• Damage or deterioration due to transport.
• Damage caused by negligence, misuse, abuse or accident
or incorrect voltage and wattage.
• Any corrosion or rusting.
• Damage caused by incorrect set up and start up.
• Replacement parts due to general wear and tear.
• Generators with serial number defacement, modification or
removal.
• Generators which have been serviced by anyone other than
an authorised SMG service agent.
• Generators with no original purchase receipt.
• Generators which have been on sold, not original purchaser.
• Damage due non-servicing of generator as is required by
this manual.
• Blockages / damage caused by dust, dirt, spiders webs or
insects.
• Damage caused by the incorrect fitting of accessories.
• Damage caused by overloading, overworking the generator.
• Damage to attached equipment or third party accessories.
• Damage caused by attached equipment or third
party accessories.
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
service.group@smga.com.au
Specifications
Inverter Generator FMXGN4200021
Engine type Single cylinder, 4 stroke 79.8cc
Rated engine speed 4800r/min
Oil tank capacity 400ml
Oil type 4 Stroke fully synthetic motor oil,
SAE 15W-40 (API SN Category)
Fuel tank capacity 4L
Fuel type Unleaded 91 Petrol - no ethanol
Spark plug E5RTC
Rated voltage 240V AC-50Hz
Rated output 1800W
Maximum output 2000W
Rated current 7.5A
Power factor 1.0
12V DC output 8.3A
USB output 5V, Max. 2.1A
Running Time 3.5hrs at rated output
Inverter Yes - Pure sine wave
Spark arrestor Yes
Noise
0W Load - 58db(A) @ 7m
900W Load - 64db(A) @ 7m
1350W Load - 67db(A) @ 7m
1800W Load - 68db(A) @ 7m
Net weight 18kg, not including fuel
4
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As soon as you have purchased the generator, we recommend
that you check to make sure it is intact and that you read the
operating instructions carefully before using it. The purchase
receipt for this product is to be retained and must be presented
if making a claim under the terms of the Smart Marketing Group
(SMG) warranty. Bank account statements are not acceptable
for proof of purchase.
This warranty does not cover generators intended for hire or
use in commercial applications or in commercial premises.
The warranty will under no circumstances extend to
reimbursement or payment of damages, whether direct, indirect
or consequential. The warranty is void if there is evidence the
generators has been modified or tampered with in any way or
used with unauthorised accessories without our consent.
SMG declines any responsibility or liability whatsoever arising
from misuse or abuse, negligent handling of the generators or if
the product has not been installed or failure to comply with the
relevant safety, operating, setting and maintenance instructions
(see further in this manual).
The warranty does not extend to installation or disconnection
costs.
Any item sent freight forward/collect for repair will be refused.
Warranty repairs are free of charge, provided the appliance is
delivered to our service department or authorised service agent.
The generator will need to be returned, adequately protected
in a box. SMG will not be responsible for any in-transit loss
or damage. Assistance under the warranty will only be made
available if the request is made to our customer service team
on the contact numbers listed below and proof of purchase is
provided.
This is a repair only warranty you will need to take the generator
to the authorised service agent after contacting our customer
service centre.
If the product includes various accessories or components,
only the defective accessory or component will be replaced or
repaired.
SMG reserves the right to replace defective parts of the
product with parts and components of similar quality, grade
and composition where an identical part or component is not
available.
Products presented for repair may be replaced by refurbished
products of the same type rather than being repaired.
Refurbished parts may be used to repair the products.
Damage caused by third party accessories is not covered under
this warranty. Damage caused to attached equipment or third
party accessories will not be covered under this warranty.
Rust and corrosion are not covered under this warranty.
If a warranty fault is found the freight cost will be credited to the
owner. If no fault is found the product will be returned and any
costs associated with the service will be charged to the owner.
Blockages caused by spider webs, insects, dirt, or accumulated
dust and incorrect oil are not covered by warranty. SMG
reserves the right to replace or repair the appliance within
the warranty period. Parts found to be defective due to a
manufacturing fault will be replaced free of charge.
In the event of SMG choosing to replace the appliance, the
warranty will expire at the original date of purchase. If no
warranty fault is found the owner will be advised and the
product will be returned and any costs associated with the
service will be charged to the owner.
Our goods come with guarantees that cannot be excluded under
the Australian Consumer Law. You are entitled to a replacement
or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled
to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major
failure. The benefits of this warranty are in addition to any
rights and remedies imposed by Australian State and Federal
legislation that cannot be excluded.
In New Zealand, this SMG warranty is in addition to the
conditions and guarantees which are mandatory as implied by
the New Zealand Consumer Guarantee Act 1993. For service,
spare parts or product information please contact customer
service:
Australia: 1300 660 457
New Zealand: 0800 474 876
CONTACT DETAILS
Smart Marketing Group Pty Ltd
33-35 Lionel Road, Mt. Waverley
Victoria 3149, Australia.
Tel (+613) 9543 7266
Fax (+613) 9543 9839
service.group@smga.com.au
This STANLEY Fatmax product is eligible for a
3 Year Limited Trade Warranty*
*Register online for your extended warranty
(terms and conditions apply see online for details)
at www.stanleyproducts.com.au/warranty-registration
COMPLETE WARRANTY STATEMENT – GENERATORS
4
5
LUBRICATION OF ENGINE
Your engine comes with NO oil in the sump. You will need to
add engine oil, refer to pages 8 and 10 for complete details and
images. Failure to do this may result in damage to the engine,
generator and/or injury to the user.
GENERAL SAFETY INSTRUCTIONS
Before attempting to operate this generator the following
basic safety precautions should be taken to reduce the risk
of fire, electric shock and personal injury. It is important to
read the instruction manual and to understand applications,
limitations and potential hazards associated with this generator.
It is important that you read, understand and follow these
instructions very carefully. They are designed for the safety of
yourself and others ensuring a long and trouble free service
life from your generator. This generator is not intended for use
by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction
concerning the use of the appliance by a person responsible for
their safety.
OPERATING ENVIRONMENT
NEVER use your generator indoors. Your generator produces
deadly carbon monoxide and this is harmful and can cause
death. Only use your generator in well ventilated areas like
the outdoors. Do not expose your generator to rain or use
in damp or wet locations. Do not expose your generator to
direct sunlight. Keep the work area well lit. Do not use your
generator in areas where there is a risk of explosion or fire
from combustible materials, flammable liquids, paint, varnish,
petrol, etc flammable gases and dust of an explosive nature.
As a precaution it is recommended that you consult an expert
on selecting and using a suitable fire extinguisher and have
it available for use in an emergency when operating the
generator.
GUARD AGAINST ELECTRIC SHOCK
Never touch the generator with wet or damp hands as electric
shock may occur. Always ensure your generator is connected to
ground, i.e. Earthed with the supplied earth stake, see page 11.
BEWARE OF CHILDREN & PETS
Children and pets should be kept out of the operating area.
Children should not be allowed to touch or operate generators
or touch extension cords. All generators should be kept out
of reach of children. When NOT in use keep the generator
preferably stored or locked in a secure well ventilated cabinet
or room with the fuel tank empty.
SELECT A GENERATOR WITH A SUFFICIENT
RATING
Select the right generator for the job. Do not use a generator to do
a job for which it was not designed. Do not force a small generator
to do the job of a heavy duty generator. Any damage caused by
overloading will void the warranty. Do not use generators for
purposes not intended.
PROTECT POWER LEADS FROM DAMAGE
Always disconnect power cords from a power supply socket by
pulling the plug. Never pull on the cord. Keep the power lead
away from heat, oil, solvents and sharp edges. If a power lead
becomes damaged have it replaced by an authorised service
facility.
FUEL - UNLEADED 91 PETROL - NO
ETHANOL
Fuel used in this generator is poisonous. Always wear approved
breathing protection when decanting fuel. If you get any fuel on
your skin or clothes wash the affected area immediately with
soap and water and change your clothes. If you get fuel in your
eyes wash immediately with clean water and seek medical
attention. If any fuel is swallowed DO NOT induce vomiting, seek
immediate medical attention.
HOT COMPONENTS
Beware many of the components will get hot during use. Never
touch any of the metal pipes, pump or motor as these may burn.
MAINTAIN YOUR GENERATOR WITH CARE
When not using your generator ensure the fuel cock is
‘OFF’. Never leave the fuel cock ‘ON’ as this can damage the
carburettor. Follow the instructions for lubricating and changing
accessories. Keep handles clean, dry and free from oil and
grease. Ensure that ventilation slots are kept clean and free
from dust at all times. Blocked ventilation slots can cause
overheating and damage to the motor. Ensure that the air and
fuel filters are kept clean at all times.
REMOVE ADJUSTING KEYS AND WRENCHES
Form the habit of always checking to see that any adjusting keys
or wrenches have been removed from the generator before
operating.
FIRE PRECAUTIONS
Always contact your fire authority before using the generator
on fire restricted days. It is not recommended to use your
generator when a total fire ban is in force. Never refuel your
generator while it is still running. Never connect your generator
to a commercial or domestic power outlet. As a precaution it
is recommended that an expert is consulted on obtaining and
using a suitable fire extinguisher.
CLEANING YOUR GENERATOR
Always stop your generator before you commence cleaning.
Always ensure that your generator has cooled, about one
(1) hour, before cleaning and storing. When cleaning your
generator use only a damp soft cloth. NEVER use liquid or
solvents of any type. All areas can be wiped down.
6
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WARNING
Do not attempt to modify the generator in
any way; this will VOID your warranty.
The use of any attachment or accessory other than those
recommended in this instruction manual could result in
damage to the generator and could cause injuries to the
operator.
This petrol generator complies with Australian /
New Zealand and International standards and safety
requirements. Repairs should only be carried out by
qualified persons using original spare parts. Failure to do
so may result in considerable danger to the operator.
EXTENSION CORDS & REELS
Inspect extension cords periodically and replace if damaged.
Never use damaged extension cord as these may cause injury.
Always unwind any extension cords fully before plugging
into mains power supply. Protect your extension cord or reel
from sharp objects, excessive heat, damp conditions or wet
locations. Always use a ‘3’ core extension cord or reel with this
generator. Only heavy duty extension cords intended for and
marked ‘outdoor’ use, which are no longer than 20m.
GENERATOR ‘EARTHING’
Always ensure that this generator is “Earthed” correctly before
using. “Earthing” stake and wire has been supplied with this
generator ensure it is used to ensure your safety, see page 11.
CHECK DAMAGED PARTS
Before using the generator it should be carefully checked to
determine that it will operate properly and perform its intended
function.
Check for broken or missing parts and have them replaced
or repaired at an authorised service facility. Check any other
condition that may affect the operation of the generator. A guard
or any other part of the generator that is damaged should be
properly repaired or replaced by an authorised service facility
unless otherwise indicated in this instruction manual.
Any switch that does not operate correctly must be replaced by
an authorised service facility.
DO NOT use the generator if the ‘ON / OFF’ motor switch does
not turn the generator ‘ON’ and ‘OFF’.
PERSONAL SAFETY
CLOTHING
DO NOT wear loose clothing, jewellery or anything that could
get caught in moving machinery. Gloves may be worn when
filling generator with fuel.
HAIR
Long hair should be tied back or contained in a protective
covering.
EYE PROTECTION
The use of safety goggles is highly recommended (normal
glasses are not sufficient for eye protection) when using or
refuelling generators. Prescription glasses do not have safety
lenses.
FOOTWEAR
Where there is the risk of heavy objects or if there is a risk of
slipping on wet or slippery floors, suitable non–slip, covered,
safety footwear should be worn. Protect your feet from dropping
accidents.
EAR PROTECTION
The use of ear protection is highly recommended when using
generators. The continual noise may damage your ears.
RESPIRATORY PROTECTION
Always wear approved breathing protection when decanting
fuel. ALWAYS use this generator in well ventilated area. Never
use indoors.
WARNING! Do not breathe in exhaust fumes. Exhaust
fumes are poisonous and may cause drowsiness,
unconsciousness and even death.
DO NOT OVER REACH
DO NOT over reach. Keep a proper footing and maintain
your balance at all times. Avoid using abnormal stances and
awkward body positions.
STAY ALERT
Watch what you are doing, use common sense, and never
operate a generator when you are tired, drinking alcohol, taking
drugs or if taking medication that causes drowsiness.
6
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SPECIFIC SAFETY INSTRUCTIONS
WARNING! Do not use the generator in areas where
there is a risk of explosion or fire from combustible
materials. The sparks possibly caused when using this
generator may ignite combustible materials as well
as flammable liquids, paint, varnish, petrol, flammable
gases and dust of an explosive nature. As a precaution
it is recommended that you consult an expert on a
suitable fire extinguisher and its use. Ensure that the
work area is kept clear of combustible materials.
WARNING! Do not use the generator indoors or in
confined spaces where exhaust gases, smoke or
fumes could reach dangerous concentrations.
• Never connect this generator to a second generator.
• Never connect this generator to Commercial or Domestic
power supply.
• Always use the generator in an open well ventilated area.
• Unit will become hot during use. Please keep generator at
least one metre (1m) away from buildings, other equipment,
pedestrian areas or flammable materials.
• Never pull the re-coil starter once the generator engine
has started. Any damage caused will not be covered by
warranty.
• Never start or stop the generator with any appliances
attached.
• Ensure the generator has stopped before servicing, or
lubricating etc.
• Do not attempt to modify the generator, guards or the
supplied accessories in any way.
• Do not touch the exhaust. This can become very hot during
operation and can cause serious burns.
• Always check the generator for damaged parts or fuel leaks,
ensure these are fixed before using it.
• Never refuel while smoking or in the vicinity of an open
flame.
• Always wear safety eye wear, ear and breathing protection
when operating or refuelling the generator.
• To avoid a fire if you spill fuel while refuelling, clean up
before starting the generator.
• Never operate or store the generator on its side, ALWAYS
operate or store in an upright manner on firm, solid ground.
• Your generator is factory set, NEVER attempt to speed it up
as this could endanger the user and damage the generator
and/or attached appliances.
• Never operate the generator in damp, wet or flooded
conditions.
• Before plugging appliances into the generator allow it to run
up to full speed.
• If the generator makes an unfamiliar sound or vibrates
excessively, switch the generator ‘OFF’ immediately.
Investigate the possible cause or consult your authorised
service agent.
• Do not use ANY type of coolant on the generator as a fatal
electric shock could occur.
• Never use coolant in the generator as damage may occur.
• Do not touch the generator with wet hands as this may
cause electrocution.
• Never use your generator on highly conductive surfaces.
e.g. Steel walk ways, metal roof or metal bench, as this
could cause an electric shock.
• Always operate your generator at least two (2) metres away
from conductive surfaces.
• Locate this generator in a convenient place, avoid using long
extension leads.
• If an extension lead is used, avoid leaving it where it may be
damaged by pedestrian or vehicular traffic or cause a trip
and fall hazard.
• Always observe normal safety precautions with ALL
appliances used with this generator.
• Never transport the generator with fuel in the tank. ALWAYS
empty the fuel tank.
• All loads must be kept within the ratings stated on the name
plate. Overloading the generator will damage the unit or
shorten its life. This will not be covered under warranty.
• Do not tamper or alter any parts as this may cause personal
injury or damage the generator.
• Always disconnect any loads before starting or stopping the
generator.
• When storing the generator always store in a secure well
ventilated area.
• Always store in an upright position. NEVER store or lay this
generator on its side.
8
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IMPORTANT
ELECTRICAL DATA
This generator is fitted with a sealed electrical connection socket that is compatible with the generator. If the electrical
connection socket becomes damaged it must be replaced with a complete assembly that is identical to the original, and this
must be replaced by an authorised service agent. Never connect to an external power supply. If in doubt always consult a
qualified electrician.
FUEL
ONLY USE UNLEADED 91 PETROL (ULP-91RON) - NO ETHANOL
Fuel tank capacity – 4 litres (4 L)
Use of incorrect fuel and/or oil may damage the generator and will not be covered under warranty.
Do not use E10 or any type of ethanol fuel as this will damage the generator and will not be covered under warranty.
Do not use high octane fuels (greater than 91%) as this will damage the generator and will not be covered under warranty.
• Ensure you use clean fresh unleaded 91 petrol (ULP) - no ethanol
• Use a clean approved container to store your unleaded petrol (ULP) in before decanting into the fuel tank.
• If contaminated (dirty) or old (stale) fuel is used any damage caused will not be covered under warranty.
OIL
CHECK DAILY - ONLY USE 4 STROKE FULLY SYNTHETIC MOTOR OIL
To operate, this generator requires oil in the sump, not supplied. If the generator does not have the correct level of oil in the
sump, it will not run, see note below.
Oil capacity – approximately four hundred millilitres (0.4 L or 400 ml)
Oil type – 4 stroke fully synthetic motor oil, SAE 15W-40 (API SN Category). Non-detergent or 2-stroke engine oils will damage
the engine and should not be used.
• Always check oil level before using.
• Always use fresh clean oil.
• Change oil every 12 hours or every 3 months.
• If contaminated (dirty) or old (stale) oil is used any damage caused will not be covered under warranty.
NOTE: This generator is fitted with an oil cut out switch and red warning light. If the oil level is empty or low then the generator
WILL NOT start or run and the low oil light will glow when the recoil is pulled.
Always check the oil level before starting the generator.
Never check or add oil while the generator is running.
8
9
COMPONENTS & CONTROLS (PIC.1)
1. Low oil level indicator (yellow): this light is off when the
engine is off or when in normal operation with adequate oil.
A. If the engine is low on oil when you shut it down,
the engine will fail to start up. The yellow light will
turn on when you attempt to pull-start the engine
(usually visible at the moment of start up).
B. If the engine runs low on oil during operation, the
engine will automatically stop running.
2. Output indicator (green): This light is on when power supply
is normal.
In any situation, when the red light turns on the power supply
will be disconnected automatically. To restore power, turn the
appliance off and disconnect from the generator. Press the AC
Reset button to restore power supply.
3. Overload indicator (red): This indicator light is on when the
generator is overloaded, check attached products power,
refer to page 14.
4. Earth bolt point for earth lead
5. Single 5V DC USB socket
6. Single 240V AC socket
7. Air filter and oil sump access panel (Opposite Side)
8. Recoil starter grip
9. 12V DC cigarette lighter socket
10. Fuel cap and vent lever
11. Start switch (Fuel tap valve, engine on/off and choke
combination)
12. AC reset button
13. DC circuit breaker
14. Economy switch
15. Digital display (Voltage/Frequency/Time)
16. Fuel gauge
PIC. 1
1, 3 & 2
7
4
15
12
5
13
9
6
14
10
11
16
8
10
11
OPERATING INSTRUCTIONS
UNPACKING
Carefully unpack your generator. This generator is heavy (21kg)
and may require two (2) people to lift. Dispose of all packing
material in an environmentally responsible manner.
Open carton, gently lift the generator clear of the carton and
packaging, this may require 2 people. Remove from plastic bag.
NOTE: Plastic bags can be a danger to young children, dispose
of immediately. Always dispose of packaging in a responsible
manner.
ASSEMBLY
This generator requires no assembly, however the motor
requires oil, 4 stroke fully synthetic motor oil, SAE 15W-40 (API
SN Category), to be added to the sump before you can use, refer
to page 8 for specific details.
ACCESS PANEL
This access panel (side) needs to be removed in order to add/
change oil as well as clean/replace air filter.
To Remove
1. Loosen and remove the 2 screws top and bottom
2. Hold generator and gently pull side away from the back
using the tab, Pic. 2.
3. Un-clip at the front
To Fit
1. Clip in at the front
2. Close panel
3. Secure with the 2 screws top and bottom
ADDING LUBRICATING OIL
Always use clean fresh oil as specified on page 8. Incorrect or
old oil can cause the generator to run rough and damage the
motor; this will not be covered by warranty.
1. Ensure that engine is OFF when filling oil.
2. Remove access panel as per above.
3. Use oil as detailed on page 8, 4 stroke fully synthetic motor
oil, SAE 15W-40 (API SN Category).
4. Ensure generator is level when filling with oil.
DO NOT TIP - USE A FUNNEL (NOT SUPPLIED)
5. Remove oil filler cap, Pic. 3.
6. Only fill oil to the top of the thread, Pic. 4.
7. Ensure that the oil filler cap is screwed on tightly.
8. Fit access panel as per above, before attempting to start
generator.
WARNING! Over filling the oil can damage the
generator, this damage will not be covered under
warranty.
NOTE: Check oil daily and especially before use.
PIC. 3
PIC. 2
PIC. 4
Engine Oil Capacity : 0.4L (400 mL)
10
11
FILLING THE FUEL TANK
UNLEADED 91 PETROL - NO ETHANOL
Always use clean fresh fuel as specified on page 8. Stale fuel
can cause the generator to run rough and damage the motor;
this will not be covered by warranty.
1. Ensure the engine is OFF.
2. Ensure the start switch is OFF.
3. Use fresh fuel as detailed on page 8, unleaded petrol.
4. Do not fill fuel tank above the centre line of the fuel filter,
Pic. 5.
5. Ensure that the fuel tank cap is screwed on tightly.
GENERATOR ‘EARTHING’
Always ensure that this generator is “Earthed” BEFORE starting
and using.
1. Ensure that engine is OFF when fitting the “Earth” stake and
wire.
2. Attach the wire to the “Earth” point on the generator, see
Pic. 6.
3. Push the attached stake into the ground. Ensure that this is
not a trip hazard when near the generator.
4. Ensure the generator is OFF and cool before removing the
“Earth” stake and wire.
FUEL CAP BREATHER
This generator is fitted with a sealing fuel cap, Pic. 7.
Seal the fuel cap for storage or transport - rotate the lever anti-
clockwise to OFF.
When using the generator the fuel cap needs to breathe -rotate
the lever clockwise to ON.
ECONOMY SWITCH (PIC. 8)
When this switch is turned on your generator will use less
fuel, however only switch on when load of less than 900W are
attached. If a load is higher than 900W switch to OFF.
PIC. 5
DO NOT FILL
ABOVE THIS LINE
PIC. 8
PIC. 7
PIC. 6
EARTH POINT
ECONOMY SWITCH
12
13
PIC. 11
PIC. 10
PIC. 9
STARTING YOUR GENERATOR
WARNING! Never start your generator without “earth”
stake attached or with electrical appliances or power
leads attached.
1. Ensure the ”Earth” stake and wire are attached, Pic. 6.
2. Turn the fuel cap breather lever clockwise to ON.
NOTE: If fuel cap breather is not on generator will not
operate correctly.
3. Turn the START switch clockwise to CHOKE, Pic. 9.
4. Hold down the generator firmly with one hand on the frame,
then pull the recoil starter slowly until engaged, then pull
briskly, Pic. 10. This step may need to be repeated until
generator engine starts, this can take up to about 12 pulls.
WARNING! Never pull the recoil once the engine has
started. Any damage caused will not be covered under
warranty.
5. Allow engine to run up to speed, this usually takes up to
about 5-10 seconds.
6. Rotate START switch anti-clockwise to ON, Pic. 11.
7. Check that the only illuminated light is the green output
power light. The generator will be running and ready for use.
WARNING! Before connecting any electrical load to
the generator ensure that the load does not exceed the
maximum load as stated on the rating plate and also
check page 14 for extra details.
Ensure that the mains supply lead is long enough to reach the
generator without any strain.
12
13
STOPPING YOUR GENERATOR
WARNING! Never stop your generator with electrical
appliances or power leads attached. Always remove
power leads and appliances before stopping your
generator.
WARNING! In case of emergency, the easiest way to
stop the generator is to directly rotate START switch to
OFF position.
Avoid doing so in non-emergency circumstances as it carries
the risk of damaging the generator.
1. Ensure all power leads and appliances have been switched
off and disconnected from the generator power socket.
2. Allow generator to run for 1-2 minutes, this allows the
generator to cool down.
3. Push economy switch to OFF, Pic. 8.
4.
Rotate START switch anti-clockwise to OFF, Pic. 12.
DIGITAL DISPLAY
This generator is fitted with a digital display, Pic, 13. When
the generator is running it will continuously rotate through the
following;
• Voltage
• Frequency
• Time
OUTPUT INDICATOR LIGHT
Output indicator light (Green - RUN), Pic. 13, will remain ON
during operation. However if it goes out and the red light comes
then you have overloaded the generator, see page 14.
LOW OIL LIGHT
If while the generator operating, the oil level in the motor sump
drops to a dangerously low level then the yellow oil light, Pic. 13,
will flicker and the generator will automatically stop.
If the oil level in the motor sump is dangerously low, then the
generator will not start or be able to re-start, however the
yellow low oil light will flicker only when the recoil starter is
pulled.
If your generator will not start always check the oil level first.
To add oil or check the oil level, refer page 10.
PIC. 12
PIC. 13
GREEN LIGHT
POWER ON
YELLOW LIGHT
LOW OIL
RED LIGHT
OVERLOAD
14
15
USING YOUR GENERATOR
AC OUTLET
Your generator is equipped with a 240V AC power
socket. This will run a range of devices providing they
are within the limits of the generators output.
NOTE: The peak (surge) power requirements of some
devices e.g. Fridges, Televisions, etc; can be up to
seven (7) times greater than their rated (continuous)
power. Do not over load your generator. The devices
wattage can be found on the data label. See Pic.14.
A basic guide is listed below for some common products.
You can use any combination of appliances provided that
you do not exceed the limits of your generator. For this
generator never exceed 1650W in total when combining
multiple different appliances.
NOTE: When using multiple devices only start one device at a time.
YOUR GENERATOR AC LIMITS
Rated (continuous) power - 1800W Peak (surge) power - 2000W
Note: Long extension leads may reduce the effectiveness of your generators supply power.
TO USE THE 240V AC OUTLET
1. Check that the only illuminated light is the green output power. If not turn to page 15, 20 or 21 and fix the problem before using the
generator.
2. Lift the flap and plug your appliance into the outlet socket on the face plate.
3. Turn the appliance on and use as per the manufacturers manual.
4. When finished turn your appliance off.
5. Disconnect appliance from the generator and the flap should close automatically.
NEVER leave any appliances plugged into your generator, always disconnect when appliance is not in use.
Suggested Device Maximum Wattage Suggested Wattage
Bayonet/Screw in globes (home use) Up to 1750W Maximum of 35 x 50W globes
Florescent tubes Up to 1200W Maximum of 60 x 20W globes
Halogen lights Up to 1300W
Power tools Up to 1300W
Laptop computer Up to 700W
DVD/Video players Up to 450W
Portable television Up to 150W
Portable television & DVD/Video player combination Up to 800W
AC/DC Camping fridge Up to 150W
Cooling fans Up to 500W
Heating Up to 1000W
Radio/CD player Up to 1200W
ipod/MP3 player Up to 1400W
Mobile phone charging Up to 900W
Hand held games charging Up to 900W
You can use any combination of appliances provided that you do not exceed the limits of your generator.
For this generator never exceed 1650W in total when combining multiple different appliances.
PIC. 14
Data Label Data Label
14
15
SAFETY DEVICES
AC OUTLET
Your generator is equipped with a green output indicator (RUN)
light, Pic. 15. When this light goes out and the red light glows,
then the generator will produce NO POWER.
To restart the power supply;
1. Remove the appliance. Check wattage, page 14.
2. Press the AC Reset button, Pic. 16, the red light should go
out and the green light should be illuminated.
3. Re - attach the appliance.
4. If the green output indicator light goes out and the red
light glows again, then the attached appliance is either
faulty or the appliances’ required power is greater than
the generators’ rated output, check the appliance wattage
requirements, refer page 14 or have the appliance check by
a service technician.
12V DC and USB OUTLETS
Your generator is equipped with a DC output circuit breaker,
which covers both the 12V DC socket and the USB twin sockets.
This circuit breaker will “pop” out if the attached appliance is
either faulty or the appliances’ required power need is greater
than the generators’ DC power output.
To reset the circuit breaker and restart the power supply;
1. Remove the appliance.
2. Push the circuit breaker, Pic. 17, back in, it should stay in.
If not the circuit breaker is still over heated, allow to cool
down for another 2 minutes before trying again to push it in.
3. Once it stays in, re - attach the appliance.
4. If the circuit breaker “pop’s” out again and the power
stops then the attached appliance is either faulty or the
appliances’ required power is greater than the generators
DC rated output, check the appliances power (Amperage)
requirements, refer page 2 or have the appliance checked
by a service technician.
PIC. 15
PIC. 16
PIC. 17
AC RESET BUTTON
DC RESET BUTTON
16
17
STORAGE
If the generator is not to be used or is to be stored for more than
one month the following storage procedure should be carried
out. Drain all the fuel from the fuel tank (refer to page 19) and
the carburettor (see below), ensure that all the fuel has been
drained.
Remove the spark plug and pour approximately one tablespoon
full of clean engine oil into the spark plug hole.
With the start turned OFF gently pull on the recoil starter cord
several times. Re-fit the spark plug and gently pull the recoil
starter cord until the piston is on the compression stroke (when
resistance is felt) then stop pulling.
Store the generator in a dry well ventilated place under a
cover to prevent any dust or debris from accumulating on the
generator.
DRAINING THE CARBURETTOR
1. Remove the access side panel.
2. Place a fuel safe container under the fuel drain tube.
3. Loosen the carburettor drain screw and allow fuel to drain
out, Pic. 18.
4. Once fuel has drained, secure screw.
5. Discard the old fuel responsibly.
6. Secure the access side panel.
When preparing the generator for storage, follow the guidelines
below.
Storage Time Prior to Storing
Less than 1 month No special preparation is required
1 to 2 months Drain fuel from carburettor
2 months to 1 year Empty fuel from fuel tank
Drain fuel from carburettor
1 year or more Empty fuel from fuel tank
Drain fuel from carburettor
Remove spark plug
Put a tablespoon of engine oil into the cylinder through the spark plug hole. Turn the engine
slowly with the recoil to distribute the oil
Reinstall spark plug
Change engine oil
*Use unleaded fuel stabilisers formulated to extend storage life. For recommendations, contact your nearest authorised service centre.
PIC. 18
16
17
MAINTENANCE CHART
Item Remark Pre-operation
check (daily)
Initial 1 month or
6 hours
Every 3 month or
12 hours
Every 6 month or
24 hours
Every 12 month or
48 hours
Spark plug
Check condition
Adjust gap and clean
Replace if required
Engine oil
Check oil level
Replace
Air filter Clean
Replace if required
Fuel tank
filter
Clean fuel tank filter
Replace if required
Valve
clearance
(SERVICE
CENTRE ONLY)
Check and adjust when
engine is cold
Fuel line
Check fuel hose for
cracks or damage
Replace if required
Exhaust
system
Check for leakage
Tighten or replace gasket
if required
Check exhaust screen
Clean and replace if
required
Carburettor Check choke operation
Fittings/
Fastenings
Check all fittings and
fixtures and tighten if
required
SERVICE
Now that you have purchased your generator, should a need ever exist of repair or service, simply contact your nearest Authorised
Service Centre or other qualified service organisation. Be sure to provide all pertinent facts when you call.
Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.
18
19
MAINTENANCE
CHECKING/CLEANING THE AIR FILTER
For proper performance and long life, keep air filters clean.
1. Remove access panel, refer page 10.
2. Un-clip the air filter cover, Pic. 19.
3. Remove the foam air filter (Pic. 20).
4. If the filter element is dirty, clean with warm, soapy
water. Rinse and let dry.
5. Apply a light coat of engine oil to the filter element, then
squeeze it out.
6. Replace the filter element into the air filter box.
7. Replace air filter cover and ensure it is clipped firmly in
place.
8. Re-fit access panel, refer page 10.
NOTE: Do not run the generator without the air filter. Rapid
engine wear will result.
SPARK PLUG MAINTENANCE
The spark plug must be properly gapped and free of deposits in
order to ensure proper engine operation.
To check:
1. Rotate the thumb screw anti-clockwise to ON, and lift cover
off and let dangle from the fitted cord.
2. Remove the spark plug cap (Pic. 21).
3. Clean any dirt from around base of spark plug.
4. Remove spark plug using socket provided.
5. Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or chipped,
spark plug should be replaced. Make sure electrode gap is
0.70mm-0.80mm.
NOTE: If replacing, use the following recommended spark plug:
E5RTC.
6. Screw spark plug back by hand, avoid damaging threads of
the cylinder.
7. Put the spark plug back in position and use the spark plug
socket to tighten it. If spark plug is new, use 1/2 turn to
compress washer appropriate amount. If reusing old spark
plug, use 1/8 to 1/4 turn for proper washer compression.
8. Replace spark plug cap.
9. Re-fit the cover, rotate the thumb screw clockwise to OFF.
The cover should be secure.
PIC. 19
PIC. 20
PIC. 21
SPARK PLUG CAP
CLIPCLIP
18
19
CLEANING THE EXHAUST PORT & MUFFLER
Depending on the type of fuel used, the type and amount of oil
used, and/or your operating conditions, the exhaust port and
muffler may become blocked with carbon deposits. If you notice
a power loss with your petrol-powered tool, you may need
to remove these deposits to restore performance. We highly
recommend that only qualified service technicians perform this
service.
CLEANING THE FUEL TANK FILTER
1. Remove fuel cap.
2. Lift out the fuel tank filter.
3. Clean the filter, replace if broken.
4. Dry the filter.
5. Place back into the fuel tank.
6. Replace the fuel cap.
DRAINING FUEL TANK
WARNING! Generator is heavy and may require 2
people to lift.
1. Remove fuel tank cap.
2. Remove the fuel tank filter.
3. Position a fuel safe container next to the generator.
4. Lift and rotate the generator to drain the fuel tank.
5. Once tank is empty place generator on its feet, wipe up any
spills.
6. Replace fuel tank cap.
7. Dispose of fuel in an environmentally responsible manner,
check your local council for disposal locations.
DRAINING ENGINE OIL
WARNING! Generator is heavy and may require 2
people to lift.
1. Start generator.
2. Run generator, without load for about 2-3 minutes.
3. Stop generator and turn the fuel cap breather to off.
4. Remove access panel, refer page 10.
5. Remove oil filler cap.
6. Position oil safe container next to the generator.
7. Lift and tip generator to drain the oil out of the “oil fill”.
8. Once oil sump is empty place generator on its feet, wipe up
any spills.
9. Replace oil filler cap. If changing oil refer to page 10 for oil
filling details.
10. Dispose of oil in an environmentally responsible manner,
check your local council for disposal locations.
Call Smart Marketing Group for your closest centre
Aust. 1300 660 457 N.Z. 0800 474 876.
20
21
FAULT CHART
Engine won’t start
Low engine output
Engine runs
erratically
Insufficient
compression
Sufficient
compression
Loose spark plug
Loose cylinder
head bolt
Damaged gasket
Tighten plug
Tighten bolt
Replace gasket
FUEL SYSTEM PROBLEMS
No fuel
supplied to
combustion
chamber
Insufficient pulling
speed for starting
Foreign matter in
fuel tank
Clogged fuel line
No fuel in tank
Fuel tap not open
ELECTRIC SYSTEM PROBLEMS
Combustion
chamber
supplied with
fuel
Poor spark
Pull recoil quickly
Clean tank
Clean fuel line
Fill with correct fuel,
See page 8
Rotate START switch
to ON or CHOKE
Spark plug dirty
with carbon or
wet with fuel
Clean spark plug
Damaged spark
plug
Replace spark plug
Faulty magneto
Consult Service
Agent
Improper
adjustment of
carburetor
Good
spark
Insufficient
pulling speed for
starting
Pull recoil quickly
Wrong grade
of fuel used
Check grade of fuel,
Unleaded 91 Petrol,
no ethanol
Check the attached
appliances', refer
page 14
EVITCERROCESUACELBABORPNOITIDNOC
ACTION
Fill sump with
correct oil,
See page 8
No oil/ Low oil level
Overloading

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