Stanley RD60 User manual

503-659-5600 I www.stanleyinfrastructure.com | 6430 SE Lake Road, Portland, OR. 97222, United States of America | Copyright ©2021
CORDLESS RAIL DRILL
RD60
Manual Number: 62211
Date: February 2022
Rev. 4
OPERATOR’S
MANUAL

P .............................................................................................................................................................5
S S .........................................................................................................................................6
G S P ......................................................................................................................6
D ............................................................................................................................................................. 16
General Information....................................................................................................................................................................16
N............................................................................................................................................... 18
I ................................................................................................................................................... 19
General Information....................................................................................................................................................................19
Charge Battery.............................................................................................................................................................................19
Store Drill Bit for Transportation to Jobsite .........................................................................................................................20
O ....................................................................................................................................................... 21
Intended Use................................................................................................................................................................................21
Install Rail Template....................................................................................................................................................................21
Install Drill Bit...............................................................................................................................................................................22
Prepare Coolant Canister ........................................................................................................................................................22
Attach the Rail Clamp to the Rail............................................................................................................................................23
Connect and Pressurize the Coolant Canister...................................................................................................................23
Insert the Battery........................................................................................................................................................................24
Starting the Tool Cycle..............................................................................................................................................................26
Removing the Drill Bit................................................................................................................................................................ 27
Recharge the Battery ................................................................................................................................................................ 27
Storage..........................................................................................................................................................................................28
Removal From Storage.............................................................................................................................................................28
Transporting.................................................................................................................................................................................28
M..................................................................................................................................................30
T.......................................................................................................................................... 31
T D................................................................................................................................................32
S ...............................................................................................................................................33
A ...................................................................................................................................................34
Rail Templates / Rail Guides .................................................................................................................................................... 34
Consumables ..............................................................................................................................................................................39
Batteries, Chargers & Other Accessories............................................................................................................................ 39
W .......................................................................................................................................................39
62211 | February 2022 | 3
Table of Contents

4
THIS PAGE
IS INTENTIONALLY
BLANK

62211 | February 2022 | 5
Preface
General Comments
Congratulations on the purchase of your new product! This product was carefully designed and manufactured to give you
many years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top
working condition. Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety
decals located on the product and on any equipment on which the product is used with.
This manual has been designed to help you do a better, safer job. Read this manual carefully and become familiar with it’s
contents.
WARNING!
Never let anyone operate this unit without reading the “Safety Precautions” and “Operating
Instructions” sections of this manual.
Unless noted otherwise, right and left sides are determined from the operator’s control position when facing forward.
IMPORTANT
The illustrations and data used in this manual were current (according to the informa-
tion available to us) at the time of printing, however, we reserve the right to redesign and
change the product as may be necessary without notification.
Before Operation
The primary responsibility for safety with this equipment falls to the operator. Make sure the equipment is operated only
by trained individuals that have read and understand this manual. If there is any portion of this manual or function you do
not understand, contact your local authorized dealer or the manufacturer to obtain further assistance. Keep this manual
available for reference. Provide the manual to any new owners and/or operators.
Safety Alert Symbol
This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn of possible injury. Be sure
to read all warnings carefully. They are included for your safety and for the safety of others working with you.
Service
Use only manufacturer replacement parts. Substitute parts may not meet the required standards.
Record the model and serial number of your unit on the cover of this manual. The parts department needs this information
to insure that you receive the correct parts.

THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT
THISMANUALISUSEDTOCALLYOURATTENTION TOINSTRUCTIONS
INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY
OR DEATH.
DANGER! INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
WILL RESULT IN DEATH OR SERIOUS INJURY
WARNING! INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
COULD RESULT IN DEATH OR SERIOUS INJURY
CAUTION! INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
COULD RESULT IN MINOR OR MODERATE INJURY
NOTICE NOTICE IS USED TO ADDRESS PRACTICES NOT RELATED TO
PHYSICAL INJURY.
General Safety
Precautions
WARNING!
READ AND UNDERSTAND MANUAL
⊲Read and understand this manual and other safety information provided with this
equipment. Be sure all controls and instructions are understood before attempting to
install, operate or maintain this equipment.
⊲Read and follow all safety warnings and instructions.
⊲Do not discard safety instructions. Give to the operator.
⊲Improper installation, operation or maintenance of this equipment could result in serious
injury, death or property damage.
READ AND UNDERSTAND ALL SAFETY STATEMENTS
⊲Read all safety statements in this manual and on your equipment safety decals.
⊲Keep safety decals in good condition. Replace missing or damaged safety decals.
⊲Because the manufacturer cannot foresee all hazardous circumstances, the precautions
listed in this manual and on the equipment are not all-inclusive. If a procedure, method,
tool or part is not specifically recommended by the manufacturer, determine whether it
is safe for you and others, and that the equipment will not be damaged or made unsafe
as a result of your decision to implement it.
6
Safety Statements

PERSONAL PROTECTIVE EQUIPMENT (PPE)
⊲Always wear personal protective equipment (PPE) appropriate for the job, such as eye
protection, ear protection, gloves, head protection,
breathing protection and safety shoes. PPE should
be worn at all times when operating, maintaining or
observing the tool.
⊲Use PPE that conforms to standards ANSI Z87.1 (Eye
and Face Protection), ANSI Z89.1 (Head Protection),
ANSI Z41.1 (Foot Protection) and ANSI S12.6 (S3.19)
(Hearing Protection).
⊲Do not wear loose fitting clothing, jewelry, long hair or gloves with cut or frayed fingers.
These items can become entangled in the equipment causing hazards such as choking,
scalping, lacerations, severed or broken appendages.
KNOW YOUR EQUIPMENT
⊲Know your equipment’s capabilities, dimensions and controls before operating.
⊲Do not operate a damaged, improperly adjusted, modified or incompletely assembled
tool.
⊲Make sure all safety guards and devices are installed.
⊲Check all hardware to ensure it is tight.
⊲Make certain that all locking pins, latches and connection devices are properly installed
and secured.
⊲Remove and replace any damaged, fatigued, or excessively worn parts.
⊲Inspect the tool before each use and ensure all safety decals are in place and legible.
Contact manufacturer if replacement decals are needed.
⊲Know and follow good work practices when assembling, maintaining, repairing,
mounting, removing or operating this equipment.
PROTECT AGAINST FLYING DEBRIS
⊲Always wear proper safety glasses, goggles or a face shield when driving pins in or out,
or when any operation causes dust, flying debris or any other hazardous material.
SAFELY OPERATE EQUIPMENT
⊲Establish a training program for all operators to ensure safe operation.
⊲Do not operate the tool or attachment unless thoroughly trained or under the supervision
of a qualified operator or instructor.
⊲Know and obey all OSHA regulations, local laws, and other professional guidelines for
your operation.
⊲Know your work site safety rules. When in doubt on any safety issue, contact your
supervisor or safety coordinator.
⊲Assess risks to yourself and others around you before operating the tool. Start in a work
area without bystanders and assess the risks to bystanders including, but not limited
to, the risk of serious injury or death caused by the tool or accessories dropped from an
elevated height.
⊲Do not operate the equipment from anywhere other than the correct operator’s position.
M003
Wear Ear
Protection
M004
Wear Eye
Protection
M016
Wear a Mask
62211 | February 2022 | 7

⊲Do not alter or remove any safety feature from the prime mover or tool.
⊲Stay alert, watch what you are doing and use common sense when operating the tool.
Do not operate the tool if you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating the tool may result in serious
injury.
CALIFORNIA PROPOSITION 65 WARNING
⊲This product may contain a chemical known to the State of California to cause cancer,
or birth defects or other reproductive harm. www.P65Warnings.ca.gov
DUST AND FUMES
⊲WARNING: Dust created by power sanding, sawing, grinding, drilling, and other job site
activities may contain chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead-based paints
- Crystalline silica from bricks, cement and other
masonry products
- Arsenic and chromium from chemically-treated lumber
⊲To reduce your exposure to these chemicals: work in a well
ventilated area and work with approved safety equipment,
such as dust masks that are specially designed to filter out
microscopic particles. Protect yourself and those around
you.
⊲Research and understand materials you are working with.
⊲Follow correct safety procedures and comply with all applicable national, state or
provisional health and safety regulations relating to them, including, if appropriate,
arranging for the safe disposal of the materials by a qualified person.
⊲Use dust suppression or dust collection methods when using a tool that may cause high
levels of dust.
- Control dust or fumes at the point of emission.
- Direct tool exhaust to minimize disturbance of dust.
- Operate and maintain the tool as recommended in this manual to minimize dust.
- Use respiratory protection in accordance with employers instruction or as required
by occupational health and safety regulations.
- Avoid prolonged contact with dust. Allowing dust to get into your mouth, eyes or on
the skin may promote absorption of harmful chemicals.
SAFELY MAINTAIN AND REPAIR EQUIPMENT
⊲Keep the work area well lit.
⊲Work on a level surface.
⊲Use properly grounded electrical outlets and tools.
⊲Use the correct tools for the job at hand.
⊲Ensure tools are working properly and safely by performing preventative maintenance
procedures.
8
General Safety
Precautions

⊲Wear protective equipment specified by the tool manufacturer.
⊲Do not perform any work on the tool unless you are authorized and qualified to do so.
Always read the operator service manuals before any repair is made. After completing
maintenance or repair, check for correct functioning of the tool. If not functioning
properly, shut down the machine, follow proper Lock-Out / Tag-Out procedures and tag
“DO NOT OPERATE” until all problems are corrected.
DO NOT MISUSE OR MODIFY EQUIPMENT
⊲Use and maintain the tool as stated in this manual. Misuse of the tool can cause serious
injury.
⊲Do not modify the tool in any way. Modifications may weaken it’s integrity and may
impair it’s function, safety, life and performance. When making repairs use only factory
recommended replacement parts, following authorized instructions. Use of parts that
are not factory approved may be substandard in fit and quality, and may cause damage
and void the warranty.
END OF LIFE DISPOSAL
⊲At the completion of the useful life of the unit, drain all fluids and dismantle by separating
the dierent materials (rubber, steel, plastic, etc.). Follow all federal, state and local
regulations for recycling and disposal of the fluid and components.
62211 | February 2022 | 9

WARNING!
READ THE RAIL DRILL MANUAL
⊲WARNING: Read all safety warnings and instructions. Failure to follow warnings and
instructions may result in tool damage and/or serious injury.
⊲Always observe safety symbols. They are included for your safety and for the protection
of the tool.
⊲WARNING: To reduce the risk of injury, read the instruction manual.
⊲This tool will provide dependable service if operated in accordance with the instructions
given in this manual. Read and understand this manual and any stickers and tags
attached to the tool and hoses before operation. Failure to do so could result in personal
injury or equipment damage.
REQUIREMENTS FOR OPERATORS
⊲Establish a training program for all operators to ensure safe operation. Do not operate
the tool unless thoroughly trained or under the supervision of an instructor. Keep out of
the reach of children.
⊲Operators and maintenance personnel shall be able to physically handle the bulk,
weight and power of the tool.
⊲Avoid unsuitable postures as these positions do not allow for counteracting of normal
or unexpected movement of the tool, such as a sudden break of the tool bit. Change
postures during extended tasks to help avoid discomfort or fatigue.
⊲Supervising personnel should develop additional precautions relating to the specific
work area and local safety regulations.
⊲Operators must be familiar with all prohibited work areas such as excessive slopes and
dangerous terrain conditions.
OPERATION
⊲Do not operate the tool in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
⊲Do not inspect, carry, clean, change accessories or perform maintenance on the tool
while the battery is connected. Accidental engagement of the tool can cause serious
injury.
⊲Ensure work piece is securely fixed. Be aware that failure of the work piece or accessories
may generate high velocity projectiles.
⊲During operation, do not contact mechanisms, accessories or hardware as they can
become very hot; use your Personal Protection Equipment (PPE).
⊲The tool is not insulated against coming into contact with electric power.
⊲Do not overreach. Maintain proper footing and balance at all times when using the tool.
⊲Slips, trips and falls are major causes of workplace injury. Be observant of hoses lying
about the work area, as they can be a tripping hazard.
⊲Only use clean fluids and lubricants that have been recommended by STANLEY.
10
Equipment Safety
Precautions