Stanley MasterFix XGrip N09QI User manual

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XGRIP N09QI
Hydro-Pneumatic Tool
Service Aid

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©2022 STANLEY Black & Decker
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any
means (electronically or mechanically) without prior explicit and written permission from STANLEY
Engineered Fastening. The information provided is based on the data known at the moment of the
introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product
improvement and therefore the products may be subject to change. The information provided is
applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY
Engineered Fastening cannot be held liable for any damage resulting from deviations from the original
specifications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered
Fastening will not accept any liability with respect to any faults in the information nor for the
consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting
from activities carried out by third parties. The working names, trade names, registered trademarks, etc.
used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the
legislation with respect to the protection of trademarks.

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Contents
1. Abbreviations:.......................................................................................................................................... 4
2. General instructions: ............................................................................................................................... 4
3. Service kit: ................................................................................................................................................ 4
4. Proper function of riveting tool: ........................................................................................................... 5
5. Assembly drawing of riveting tool:....................................................................................................... 6
6. Informative list of spare parts of riveting tool: ................................................................................... 7
7. Instructions for assembling and disassembling –steps 1-11:............................................................. 9

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1. Abbreviations:
CA - Compressed air
MP - Special tool (assembly jig)
2. General instructions:
1. Riveting tool is always deconnected from the compressed air, unless otherwise stated.
2. All threads are clockwise.
3. Riveting tool is gripped in a stand (see chapter 8) while assembling and disassembling, unless
otherwise stated.
4. Before assembling, wash the disassembled parts in degreasing solution and insufflate with
compressed air, wipe with a cloth without hairs.
5. While assembling, lubricate the sealing (O-rings, pneumatic seals) and related opposite
surfaces with oil MOGUL LV 2-3, unless stated otherwise.
3. Service kit:
The part number for service kit is: S-1008000

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4. Proper function of riveting tool:
Operator activity
Tool function
Connect the riveting tool to CA, if the tool is
equiped with main valve, turn it on. Pos. 70
is on the front extreme position, not pressed
CA does not leak, motor does not rotate
Put a rivet on pos. 1 and press towards the
riveting tool, the rivet screws on
Motor turns right, outlet of CA through the
outlets in pos. 23
The action is ready when the rivet is
completely screwed on
Motor turns off, front of the rivet touches front of
the pos. 2. CA does not leak
Press with hand pos. 23, the rivet screws out
Motor turns left, outlet CA through the outlets in
pos. 23
Release pos. 23, screwing out stops
Pos. 23 gets back to the initial position, motor
turns off, air does not leak
Turn with stroke force adjustement
according to arrow direction +/-. Further
instructions are in the Operations manual
The indicator of the manometer moves
Put a rivet on pos. 1 and press towards the
riveting tool, the rivet screws on
Motor turns right, outlet of CA through the
outlets in pos. 23, when the rivet is completely
screwed on the motor turns off
Press pos. 70, the rivet is riveted in
The rivet is deformed, the movement ends when
the set stroke force is reached
Stop pressing pos. 70, the rivet completely
screws out
CA outlets from the space pos. B40, pos. 1 gets
back, the motor turns, outlet of CA through the
outlets ins pos. 23, in the end motor stops itself,
CA does not leak

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5. Assembly drawing of riveting tool:

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6. Informative list of spare parts of riveting tool:
Position
Part Number.
Description
Qty
1
O900A00275
Mandrel M3
1
1
O900A00276
Mandrel M4
1
1
O900A00277
Mandrel M5
1
1
O900A00278
Mandrel M6
1
1
O900A00279
Mandrel M8
1
1
O900A00280
Mandrel M10
1
1
O900A00281
Mandrel M12
1
2
O900A00282
Anvil M3 complete
1
2
O900A00283
Anvil M4 complete
1
2
O900A00284
Anvil M5 complete
1
2
O900A00285
Anvil M6 complete
1
2
O900A00286
Anvil M8 complete
1
2
O900A00287
Anvil M10 complete
1
2
O900A00288
Anvil M12 complete
1
3
D-08650400
Joint sleeve
1
4
O900P01201
Contra-nut
1
5
D-08650600
Front nozzle
1
6
O920064019
O - ring 16/1,25 Sh 70
1
7
O920063006
O - ring 14,3/2,4 Sh 70
1
8
O900P01202
Tensile screw
1
9
S-08651900
Hydraulic body
1
10
O900S00136
O - ring 4/1,5 Sh 90
1
11
O920R50H12
Screw M4x6 imbus DIN 912
1
12
O920R50H13
Hanger
1
14
S-08650900
Hydraulic piston complete
1
1402
N-2300007342283
Lip seal 34x22x8,3 (red color)
1
1403
O900S00155
Guiding band 35
1
16
S-08655000
Motor complete
1
17
O900S00229
O - ring 36/2 Sh 70
1
18
S-08652700
Rear screwing complete
1
1801
D-08652700
Rear screwing
1
1802
D-08652800
Cover
1
19
D-08651500
Compression spring
1
20
O920N10024
Compression spring
1
21
D-08655600
Push button piston
1
22
O900P01210
Compression spring
1
23
S-08655500
Push button complete
1
2302
N-3700000100400
Filtr SB Fi 10x4 mm/E
2
24
D-08653300
Washer PP
1
25
S-08653200
Cover plate D12 complete
1
2501
D-08653200
Bottom
1
2502
N-2040000000110
Stepseal 11
1
2503
N-2103701310262
O - ring 13,1/2,62 Sh 70
1
2505
O900S00215
O - ring 18/2,2 VITON
1
26
S-08653000
Pneumatic plunger
1
2602
O920R50H22
Adjusting ring 14
3
2603
O900S00127
O - ring 10/2 Sh 70
3
40
S-08650700
Pneumatic cylinder complete
1
4001
D-08650700
Pneumatic cylinder
1
4002
P-08604302
Bottom ring - red color
1
4003
S-08654201
Aircoupling
1
D-08654200
Body of aircoupling
1
N-2103700910160
O - ring 9,1/1,6 Sh 70
1
O900A00317
Air supply rot. part compl.
1
4005
O900S00110
O - ring 17,17/1,78 Sh 70
2
4006
D-08600601
Piston of stroke valve
1
4007
N-2103701000220
O - ring 10/2,2 Sh 70
1
4008
N-2104000700200
O - ring 7/2 VITON
1
4009
D-08600604
Spring
1
4011
N-8400000086504
Sticker of regulation key
1
4012
D-08600800
Screw joint of pressure gauge
1
4013
N-2103700975178
O - ring 9,75/1,78 Sh 70
1
4014
O920N08045
Pressure gauge
1
4015
N-8400000086506
Sticker of regulation scale
1
4016
O920063014
O - ring 7/1,2 Sh 70
1
4017
S-08653700
Outlet regulation
1
43
O920R50S39
O - ring 82,14/3,53 Sh 70
1
57
O920R50S37
Connecting screw
2
59
O920063026
Nut M6 DIN 6331 zinc.
2
60
S-08654300
Nut cap complete
1
6001
D-08654300
Nut cap
1
6002
O920063029
O - ring 4/2 Sh 70
1
67
S-07405100
Valve pin complete
1
6701
O920R50S57
Valve pin
1
6702
O900S00150
O - ring 4/1 Sh 70
1

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6703
O920N08074
O - ring 4/2,2 Sh 70
1
6704
O920063029
O - ring 4/2 Sh 70
2
68
O920063035
Dowel pin 3 x 20 DIN 7
1
69
O920R50S60
Excentric trigger
1
70
O920R50S62
Trigger red
1
77
O920R50S46
Compression spring
1
85
N-8400000086500
Sticker of type (MS865)
1

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7. Instructions for assembling and disassembling –steps 1-11:
Step 1
Disassembly:
Loosen and screw out pos. 59 (2x) with using tommy bar 10, loosen and screw out pos. B60 with
using screwdriver and put pos. 77 out.
Put pos. B40 with pos. B67 out off pos. 57 (2x), put pos. B67 out off pos. B40.
Assembly:
Put pos. B67 into pos. B40 and this complete put on pos. 57 (2x), screw on pos. 59 (2x) and
tighten. Attach the MP50 to the bottom of the B67, press pos. 70, pos. B67 moves “down“, release
pos. 70 and push to MP50. Pos. B67 must slide slightly. Put pos. 77 to recessing on the lower part
pos. B67, screw pos. B60 into pos. B40. Pos. 59 (2x) secure with paint.

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Step 2
Disassembly:
Put pos. B26 with pos. 43 out of pos. B25 and pos. 57 (2x), put pos. 43 out of pos. B26. Then pour
out the hydraulic oil from the riveting tool to the suitable container.
Assembly:
Pour hydraulic oil into pos. B9 (we recommended hydraulic oil HYSPIN AWHM 32 CASTROL or
hydraulic oils grade HLP ISO VG 32), oil level up to 2. sealing (pos. B25-2) into pos. B25. Put pos.
B26 on pos. 57 (2x) and into pos. B25. Then press and release pos. B26 toward pos. B9 cca 30 mm
and wait until air bubbles stop leaking from the hydraulic system. After filling oil into hydraulic
system of riveting tool (oil level up to 2. sealing (pos. B25-2) into pos. B25) press and release pos.
B26 toward pos. B9, release pos. B26 and wait until air bubbles stop leaking from the hydraulic
system (repeat this Step if necessary). Filling oil into hydraulic system of riveting tool. External
surface pos. B26 lubricate with silicon paste LUKOSAN, put pos. B26 on and screw MP54 on pos. 57
to the stop position. Screw pos. 11 (ev. pos. 11 with pos. 10) out of pos. B9 with using socket-screw
key no.3. Surplus oil leaks from pos. B9, screw pos. 11 with pos. 10 back to pos. B9 and tighten
with using socket-screw key no.3. Take off MP54..

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Step 3
Disassembly:
Loosen and screw out pos. 57 (2x) with using nut and contranut on thread M6. Remove nut and
contranut and screw pos. 57 (2x) to pos. B25 (thread M6). Pull both pos. 57 and pos. B25, put pos.
24 out.
Assembly:
Put pos. 24 into pos. B9 groove to each other, put pos. B25 and screw pos. 57 (2x) on and tighten
with using MP51.

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Step 4
Disassembly:
Screw pos. 2 and pos. 1 out. Screw pos. 5 out of pos. B9 with using wrench 24 and put pos. 6 out
with using MP32.
Assembly:
Put pos. 6 on pos. 5, screw pos. 5 to pos. B9 and tighten with using wrench 24. Screw pos. 1 on
pos. 6 to the stop and move back a slight amount, so that hexagon pos. 1 and pos. 3 match. Put
pos. 2 on pos. 1 and pos. 3, so that hexagon socket pos. 2 match with hexagon pos. 1 and pos. 3,
screw on to pos. 5. Tighten the backnut in pos. 2 to the front of pos. 5.

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Step 5
Disassembly:
Screw pos. B18 out of pos. B9 with using hook spanner 30-32 (MP28). Be carefull, pos. B18 is under
spring pressure pos. 19 and pos. 20. Gradually slide pos. 19, pos.20, pos. 21, pos. 22, pos. 23 out
and put pos. 17 out with using MP32.
Assembly:
Put pos. 17 onto pos. B18, gradually put pos. B23, pos. 22, pos. 21, pos. 20 and pos. 19 into pos.
B18. Screw this complete into pos. B9 and tighten with using hook spanner 30-32 (MP28).
During assembly it is necessary to overcome the force of the springs pos. 19 and pos. 20.

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Step 6
Disassembly:
Put out pos. B16.
Assembly:
Put on pos. B16 and move around a slight amount so that hexagon pos. B16 and pos. 8 match,
then move pos. B16 to the stop. Turn pos. 3 to check if the installation was successful, rotation in
pos. B16 must be obvious and audible.

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Step 7
Disassembly:
Put wrenches 12 (2x) on pos. 3 and pos. 4, loosen and screw out pos. 3, put hex key on pos. 8 from
the inside and screw out pos. 4.
Assembly:
Screw pos. 4 on pos. 8 (recess in direction to pos. B14) so that the lenght between pos. 4 and pos.
B14 is 1 mm (see the detail). Put several drops of glue LOCTITE 243 on thread of pos. 8, screw on
pos. 3, put wrenches 12 (2x) on pos. 3 and pos. 4 and properly tighten towards pos. 4.

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Step 8
Disassembly:
Put pos. 8. out of pos. B14.
Assembly:
Put pos. 8 into pos. B14.

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Step 9
Disassembly:
Put pos. 7 out of pos. B14 with using MP32. Put pos. B14 out of pos. B9.
! Be careful and do not damage the sealing in pos. B9!
Assembly:
Screw MP52 into pos. B9. Lubricate external surface of pos. B14, inner surface of pos. B9 and
related sealing of pos. B14 and pos. B9 with silicon paste LUKOSAN, secure pos. B14-3 in the pos.
B14 with O ring 32/3 (see the picture, marked OK), than insert pos. B14 to the pos. B9 to the stop,
pos. B14 must slide in pos. B9. Screw MP52 out of pos. B9. Put pos. 7 on pos. B14.
! O ring 32/3 will loosen while inserting pos. B14 to pos. B9, it is not a part of the riveting tool!.

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Step 10
Disassembly:
Place a pin cca 2,8 mm in diametre to the pos. 68 and knock out with a hammer from pos. B9, put
out pos. 70 and pos. 69.
Assembly:
Put pos. 69 to pos. 70 and this complete put into pos. B9, put on pos. 68 and beat in with hammer
and a pin cca 2,8 mm in diametre so that the pos. 68 is placed symmetrically in pos. B9 and secure
both ends of pos. 68 with paint.

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Step 11
Oil filling after assembling the tool:
Connect the tool to the source of CA! Press and release the trigger several times.
Disconnect the tool from the source of CA! Unscrew pos. 11 with socket-screw key no.3. Fill
hydraulic oil (from the supplied bottle with hydraulic oil) into MP53, take extra care to avoid air
sucking, air must not be present in the hydraulic oil. Screw the MP53 tool into pos. B9 and inject
the hydraulic oil into the tool. When the moving part of MP53 tool is released, the redundant oil is
returned back to the MP53 tool. Unscrew MP53, screw pos. 11 with pos. 10 back to pos. B9 and
tighten with using socket-screw key no.3.

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07900-09603
A2
22/009
© 2022 Stanley Black & Decker, Inc.
Avdel®, POP®are registered trademarks of Stanley Black & Decker, Inc. and its affiliates. The names and logos of other
companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without
prior notice as a result of continuous product development and improvement policy. Your local STANLEY Engineered
Fastening representative is at your disposal should you need to confirm latest information.