Star Trac 4-RB User manual

ASSEMBLY
MANUAL
CORE HEALTH & FITNESS
4-RB Recumbent Bike

Page 1
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS................................................................................................................2
PRODUCT SPECIFICATIONS ........................................................................................................................4
PART IDENTIFICATION ........................................................................................................................6
ASSEMBLY ........................................................................................................................7
10” LCD CONSOLE ................................................................. 14
10” TOUCHSCREEN CONSOLE ................................................................. 16
SUPPORT & SERVICE ......................................................................................................................17

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Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL
installation instructions. The Owner’s Manual describes equipment setup and instructs
members on how to use correctly and safely.
Read all warnings posted on the machine.
Health related injuries may result from incorrect or excessive use of exercise equipment.
Core Health & Fitness strongly recommends you to encourage your members to discuss their
health program or fitness regimen with a health care professional, especially if you or they
have not exercised for several years, are over 35, or have known health conditions.
WARNING!
IMPORTANT SAFETY INSTRUCTIONS
WARNING - to reduce the risk of injury to
person:
24 in (0.6 m)
Fig. 1 Required Clearance
1. Assemble and operate the machine on a solid
level surface. Position the machine with a
minimum of 24 inches (0.6 meters) of clearance
on each side to allow for ease of mounting and
dismounting. Allow for 24 inches (0.6 meters) of
clearance behind the machine. Leave a minimum
of 19.7 inches (0.5 meters) between two adjacent
units. These dimensions are the recommended
minimum distances.
The actual area for access and passage shall be
the responsibility of the facility and should take
into account this training envelope, Americans
with Disabilities Act Accessibility Guidelines
(ADAAG) requirements and any required local
codes or regulations (www.access-board.gov/
ada).
2. Do not exceed the maximum allowable weight
limit of:
• 4-RB - 450 lbs. / 204 kg.
3. The safety and integrity of this machine can only
be maintained when the equipment is regularly
examined for damage and wear and repaired.
It is the sole responsibility of the owner of this
equipment to ensure that regular maintenance
is performed. Worn or damaged parts must be
replaced immediately or the equipment removed
from service until the repair is made.
4. Caution: unit is heavy and requires two people for
assembly.
5. After assembly, a complete visual inspection,
and test of the features and functions of the
assembled bike must be made prior to use.
6. For complete instructions refer to the owner’s
manual.
SAVE THESE INSTRUCTIONS

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Fig. 2 15” OpenHub Embedded Console Shown
SKU: 9-3190 Desc: 4-RB Recumbent Bike
Unit Weight Width Length Height
Max User
Weight
187 lbs
85 kg
23.3 in
59 cm
67.8 in
172 cm
54.3 in
138 cm
0-450 lbs
0-204 kg
PRODUCT SPECIFICATIONS

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Other Consoles
Fig. 3 10” Touchscreen Console
Fig. 4 LCD Console

Page 5
F
K
I GH
C
B
J
E
LD
M
A
N
Fig. 5 4RB Features - 15” OpenHub Embedded console shown
PART IDENTIFICATION
# Part # Part # Part
AConsole FShroud KHandlebar
BHeart Rate Grips GTransport Wheel LSeat
CMast HFlywheel MSeat Trolley
DPedal Strap IFrame NSeat Adjustment Lever
EPedal JFoot

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PROCEDURE
1. Unpack all parts and inspect for
damage.
2. Route the wires through the mast
beauty ring (740-9313-XX), then up and
out of the top of the mast.
3. Once the wires are routed, insert the
mast (720-5272-XX) into the base
frame.
Fig. 6
4. Use a 6mm allen key to finish securing
the mast to the base frame using four
(4) pieces each of the M8 counter-bore
washer (718-5693) and M8 x 20mm
socket head cap screw (730-0889).
Fig. 7
Assembly instructions cover either 10” touchscreen or LCD console. For 15” Embedded, please see the
console manual 620-8816 for additional wiring and configuration information.
Required Tools:
• Metric Socket Set
• Metric Allen Key Set
• Torque Wrench
• #2 Phillips Screwdriver
• 3/4” Open-ended Wrench
• 9/16” Open-ended Wrench
IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX
CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.
ASSEMBLY

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5. Use a 4mm allen key to secure the M8
x 40mm set screw (740-4593) into the
mast.
Fig. 8
6. Set the seat assembly (720-5257-XX)
onto the seat trolley assembly.
Fig. 9
7. Use a 6mm allen key and four (4) pieces
each of the 10mm ID x 20mm OD flat
washer (120-3326) and M10 x 12mm
button head cap screw (110-3231) to
secure the seat assembly to the seat
trolley assembly.
Fig. 10

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8. Seat Adjustment: To adjust the seat,
support your weight, then lift up on the
seat adjustment lever and use your legs
to position the seat into a comfortable
position. Release the lever and ensure
that the seat locks into the desired
position.
CAUTION: Once the seat lever is
released, the seat will slide freely on the
trolley.
Fig. 11
9. Unpack the console, console mounting
screws, and console install wiring
instructions (620-8657) from the
console box.
10. Set the lower rear panel into place on
the mast, then install the back console
shroud (701-0344-XX).
Fig. 12
11. Use a #2 phillips screwdriver and attach
the back shroud of the console to the
console mount using eight (8) pieces
each of the #8-18 x 3/4” pan head
screw (110-3402) and M4 flat washer
(120-3307).
Fig. 13

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12. Use a #2 phillips screwdriver to secure
the back shroud (701-0344-XX) to the
rear panel (701-0345-XX) using four (4)
of the #8-18 x 3/8” pan head screws
(731-0584).
Fig. 14
13. Plug the three cables from Fig. 15 into
the console as indicated in Fig. 16.
Note: Lines E & F indicate the wiring
path from the board to the rear console
jacks.
B
A
D
(Green/White)
C
(Red/Black)
Fig. 15 Wiring from Neck of Unit
A
D
B
C
E
F
Fig. 16 Console Connections (TR Frame Shown)

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14. After connecting the console to the
base, use a #2 phillips screwdriver to
secure the console front to the rear
shroud using six (6) of the 8-18 x 3/4”
pan head screws.
Fig. 17
15. Once the bike is fully assembled and
is in its final position, adjust the rear
leveling feet to ensure the bike is level
and stable. Then use a 19mm open-
ended wrench to tighten the two (2)
1/2” nuts to lock the feet.
Fig. 18
16. Install Console. For 10” touchscreen,
skip ahead to page 11.
10” LCD CONSOLE
a. On the numeric keypad, press
and hold the , and
keys together. The Service Menu
will display.
Fig. 19

Page 11
b. Use direction buttons to
navigate.
c. Press the button to enter
Maintenance Mode.
Fig. 20
d. Use the arrow keys to highlight
MODEL then press .
e. Use the arrow keys to highlight
4-BIKE then press to
confirm the selection.
Fig. 21
10” TOUCHSCREEN CONSOLE
a. Touch the top left corner, then
the center and then the top left
corner again. The Service Menu
will display.
b. Tap Maintenance Mode.
Fig. 22

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c. Tap MODEL.
d. Tap 4-BIKE
Fig. 23
17. Installation is Complete.

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SUPPORT & SERVICE
For Technical Support, Service, Parts Orders or any Customer Service needs, please contact us direct by phone,
email, or through our 24 hour support site:
To help us support you, please provide the following information when requesting assistance with your equipment:
Facility Name & Address Product Serial Number Description of Issue
Our goal is to provide fast, reliable support to all your product support requests. We strive to answer all support
requests under an average hold time of 3 minutes, all support emails within 1 business day and all field service
requests within 48 hours.
PREVENTATIVE MAINTENANCE
Protect your product & assure it always runs like new with a Core Advantage Preventative Maintenance or Extended
Warranty Package. Contact your service manager for more information: [email protected]
To request access visit:
SUPPORT.COREHANDF.COM
• General Inquiries
• Warranty Registration
• Preventative Maintenance
• Service Requests
• Parts Orders
• Automated partner payment
• Product technical library
• Transparency on service performance
• Real time communication
OFFERS 24-HOUR SELF SERVICE ACCESS TO:
Core Connect is your portal to all things service! Whether you need to
order parts or register your warranty, Core Connect is the most effective
way to get what you need fast and keep your facility operating smoothly.
CORE CONNECT
GLOBAL SUPPORT CENTER
4400 NE 77th Avenue, Suite 300 Vancouver, WA 98662
Tel: [phone] • [phone] • [email protected]
Warranty information: https://corehandf.com/warranty

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© 2020 CORE HEALTH & FITNESS LLC PART NUMBER 620-8734, REV B
All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered
trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.