Star Trac e-sm stairmill User manual

StarTrac E-SM S tairMill
Install Guide

STAR TRAC E- SM STAIRMILL Install Guide
ASSEMBLY AND SETUP
TOOLS REQUIRED
Most STAR TRAC E-SM StairMill can be assembled using the following tools (not included):
•Metric Hex Key Wrenches
•Metric Open-End Wrenches
•Metric Ratchet Socket Wrench Set
•Torque Wrench
•Channel Lock Pliers
•Vice Grip Pliers
•Rubber Mallet
•Phillips Head Screwdriver
The following parts are included with the STAR TRAC E-SM STAIRMILL:
SideRailsInserts(LeftandRight)TopShroud
Wheels(2)
Owner’sManual&WarrantyCardHardware#1and#2

STAR TRAC E- SM STAIRMILL Install Guide
BracketMastMountMastAssemblywithRubberGasket
Left Shroud Right Shroud
Front Handrail Side Rails (Left and Right)

STAR TRAC E- SM STAIRMILL Install Guide
MainassemblyHardware#1
Screw5/16‐18X¾”Button
HeadBlack(4)
ScrewM6x65mmSocketHead(4)Screw3/8‐16X1”Button
Head(4)
Washer5/16FlatBlack(4)Screw3/8‐16X35/8”ButtonHead(2)Screw5/16‐18X1¾”
ButtonHead(4)
WasherM8.5Flat(4)
WasherM10Flat(12)ClevisPin(2)CotterPins(2)
MainassemblyHardware#2
Leveler(4)Rivets(34)
Washer,M6Lack(4)Nut,3/8”NylonHex(6)Nut,5/16”NylonHex(4)
RivetPuller(1)

STAR TRAC E- SM STAIRMILL Install Guide
UNPACKING AND ASSEMB L Y
NOTE: Inspect the shipping carton for any parts that may be missing BEFORE discarding the carton. Items can shift during
transportation, and may be accidentally discarded with the carton. If any parts are missing, please contact Star Trac Support at 800-
503-1221. Have the serial number of the StairMill and the part number(s) of the missing parts ready so they may be shipped to
you.
1. Unpack the Shipping Carton
1a - Remove outer cardboard box using the hammer to remove
staples along the box.
1b - With a hammer or pry bar, remove the wood securing the front
of the machine to the pallet. With the assistance of another person,
remove the unit from the pallet.
Figure1a
Figure1b

Figure2d
STAR TRAC E- SM STAIRMILL Install Guide
2. Install the Rails
2a - Secure the bracket Mast Mount to the frame using 5/16-18
X ¾” button head screw and washer M8.5 Flat.
2b - Keep hold of the cables and rotate the display up. Now
slide the neck over the two mount in the lower neck, take
special care not to pinch the cables or your finger when the
two pieces come together. Insert the rubber sleeve first.
Use 3/8-16x1” button head and M8.5 flat washer to tighten.
2c - Thread in 5/16-18x1/3/4 in with 5/16 flat washer to the front
and back of the neck where the two pieces come together. Use a
5/32 hex key to tighten the screws to 60 lb-in (6.7 N-m) of torque.
Figure2a
Figure2b
Figure2c

16 STAR TRAC E- SM STAIRMILL
Install Guide
3. Install the Display Mast
3a - Feed the cables from the upper neck through the upper neck.
Take care not to damage the display or handlebar on the ground.
Make sure the gasket and top shroud are properly installed.
Note: This step may require two people.
3b - Keep hold of the cables and rotate the display up. Now
slide the neck over the two mount in the lower neck using 3/8-
16x3 5/8” button head. Fasten the bolt by using the washer
and 3/8” Nylon Hex. Take special care not to pinch the cables
or your finger when the two pieces come together.
3c - Thread in M6x65mm socket head in the front and back of the
neck where the two pieces came together. Us a 5/32 hex key to
tighten the screws to 60 lb-in (6.7 N-m) of torque.
4. Install the Side Shrouds
4a - Attach the left and right shroud to the main frame using
the rivets.
Note: make sure the shrouds snap in place.
Figure3a
Figure3b
Figure
3c
Figure4a

4b - Attach the side rail inserts to the main frame using rivets.
Ensure the shroud mates with side rails. Fit for item rubber sleeves
must be secure within perspective plastics.
*Repeat the same process for the opposite side.
5. Install Display
5a & 5b - Now that the base of your E-SM is
assembled, is time to add the display.
Take out the display assembly from its own box and
separate the back cover from the front display.
Note: Keep all the hardware included with the display
for later use.
Figure4b
Figure5b
Figure5a
STAR TRAC E- SM STAIRMILL Install Guide

STAR TRAC E- SM STAIRMILL
Install Guide
5c - Mount the rear cover to the handrails. Attach using the 4 M4 x 0.7 screws provided.
5d - Plug in the 12 pin display cable from the neck into the front display circuit board at J4. Next plug in the heart rate cable
from the handlebars into the HR board, then plug the HR ground into the quick disconnect tab on the display frame.
* If you are installing Entertainment, Refer to the PVS Install guide before this step.
If not take the Coax and DC power and return them down the neck.
5e - Slide the bottom of the front display under the 2 tabs at the base the mount. Press display against the round bar and
rotate it to the back. Be careful not to pinch any wires. With the display in place, attach the 8 M4 x 0.7 screws provided. 6
screws go around the rear display and 2 go underside of the cupholders as shown. 
Figure5e
Figure5d
Figure5c
GroundTab
GroundCable
HRConnector
J4

STAR TRAC E- SM STAIRMILL Install Guide
6. Install Levelers and Transportation Wheels
6a - With the assistance of another person, tilt the unit to one side
and insert the clevis pin from the outside of the frame. Slide the
transport Wheels onto the Clevis Pin and secure with the cotter
Pins. While still tilted, insert levelers in the front and back of the unit.
*Repeat the same process for the opposite side.
7. Remove Transportation Wheels
7a - Roll the E-SM to the workout location. With the assistance of
another person, tilt the E-SM to one side and remove the cotter pin,
the clevis pin, and the wheel.
*Repeat the same process for the opposite side.
8. Final Assembly
8a - Be sure all bolts and screws are tightened securely.
If needed, use the leveling adjusters at the rear and front
of the base to level the unit. Loosen the lock nuts on the
adjusters. Rotate the adjusters until the unit is stabilized,
then retighten the lock nuts.
You have now completed the assembly of your STAR
TRAC E-SM StairMill.
Figure6a
Fi
g
ure7a
Figure8a