Star CSD-2-H Series User manual

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DOUBLE PERISTALTIC
CHEESE DISPENSER
MODEL
CSD-2-H SERIES
Installation and
Operation
Instructions
2M-Z3439 Rev. H 10/17/06
CSD-2-H

22
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specifications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifications contained in this sheet are subject to change
without notice. While Star Manufacturing exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifications. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model
number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]
E-mail [email protected]
[email protected]
W[email protected]
Website: www.star-mfg.com
The Star Service Help Desk
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com
E-mail [email protected]
Telephone: [phone] Local [phone]
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive
St. Louis, MO 63143
U.S.A

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SPECIFICATIONS
Double Peristaltic Cheese Dispenser, Model CSD-2-H
Capacity: Four 6 pound bags (Four 2.7kg Bags)
Electrical: 120V; 1050 Watts; 60 Cycle; single phase - or - 230V; 1050 Watts; 50 Cycle; single
phase
Dimensions: 18 1/4" W x 18 1/4" D x 25 3/8" H (46.3 W x 46.3 D x 64.4 H cm)
Net Weight: 45 lbs. (20.4kg)
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and
experienced in its operation and is not sold for consumer use in and around the home nor
for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels
associated with the unit prior to putting it into operation. Make sure all people associated
with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed.
This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a
claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is
unpacked, a request for inspection of concealed damage must be made with carrier within
15 days. Be certain to retain all contents plus external and internal packaging materials for
inspection. The carrier will make an inspection and will supply necessary claim forms.
-IMPORTANT-
Read this manual completely before attempting installation.
INSTALLATION
This cheese dispenser is equipped for the voltage and wattage indicated on the nameplate
mounted on the back of the unit, and is designed for use on alternating current (AC) only.
NOTE: The cheese dispenser should not be installed without the four-inch (10cm) legs provided
with the machine. The legs screw into the nuts on the bottom of the dispenser.
WARNING
DO NOT CONNECT TO DIRECT CURRENT (DC).
GENERAL OPERATING INSTRUCTIONS
This cheese dispenser is designed to be used with a 9” x 14” (22.8 x 35.5cm) poly bag with
a 1 inch (2.5cm) outlet fitment. The peristaltic pump is designed to be used with 1/4 inch id.
(.6cm) to 1/2 inch id. (1.3cm) tubing with 1/16 inch (.16cm) wall thickness.
The dispenser is designed with a preset non-adjustable thermostat. It is designed to maintain
a product temperature of between 140°F to 160°F.

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Loading Product:
1. Turn dispenser OFF.
2. Unhook the tension spring from the catch.
3. Slide the pump block away from the pump head.
4. Insert the new bag into tray and route the tube around the rollers.
(NOTE: Make sure hose is not twisted)
5. Place the end of the hose in the slot of the bottom bracket.
6. Slide the pump block towards the pump head.
7. Hook the tension spring onto the catch.
8. Install the tube cover back onto the dispenser, extending the tube through the cover.
Leave 1/2" of the tube below the cover.
9. Dispense a small amount of product to insure the tube is seated
correctly, and the product is flowing.
Operation Notes:
The product should be preheated according to the manufacturer’s instructions. The product
should be a minimum of 140°F before dispensing.
The thermometer reading will vary with the heating cycle of the dispenser over a range of 20°F.
The thermometer should read between 135°F and 180°F during normal dispenser operation.
Do not open the door during operation because heat will escape resulting in lower product
temperature.
The pump will not function correctly if the product is not at the correct temperature.
The dispenser is designed to operate 24 hours a day. Once the product is placed in the
dispenser it should not be removed until the pouch is empty, or the holding period of the product
has expired.
NOTE: To increase the evacuation of thicker products, open the dispenser and pull
the product towards the outlet fitment once or twice during operation.If the pump drips
or does not dispense product check to make sure the hose is routed correctly and that
the spring is latched onto the catch. Run the dispenser for a short period of time.
CHECKING PRODUCT TEMPERATURE
The machine should be plugged in and turned on with product in the dispenser for a least 5
hours.
1. Dispense at least 3 inches of product into an insulated cup.
2. Without hesitation, insert a thermometer to the bottom of the cup and stir the product gently
with the stem of the thermometer.
3. Position the tip of the thermometer in the center of the product mass.
4. The temperature should read between 140°F and 165°F.

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To set portion:
1. Load preheated product pouch into dispenser.
2. Dispense product until there is a steady flow.
3. Dispense the product into a clean container, and measure the product to verify the dispensed
amount.
4. Using a small screwdriver, turn the control dial, located on the back of the unit, clockwise
for more product, and counter-clockwise for less product.
5. Repeat steps 3 and 4 until the desired amount is reached.
NOTE: This dispenser control is based on a time setting. Variations in product temperature
and consistency will affect the dispensed amount. To insure a consistent portion, use
product that is at the correct temperature (145°F to 160°).
CLEANING INSTRUCTIONS
To clean the stainless steel body:
Stainless steel is corrosion resistant, but may corrode if not cleaned properly. The dispenser
should be cleaned with a soft cloth with mild soap and water. Do not use detergents, strong
abrasives, or metal scouring pads on the stainless steel.
The pump mechanism should not need cleaning during normal use.
If product should spill onto the pump head, it can be removed for easy cleaning.
To remove and clean the pump head:
1. Remove the bag according to the instructions.
2. Unscrew the knob from the pump head.
3. Remove the pump head.
4. Slide the pump block out of the track.
5. Clean the parts in a solution of mild soap and water using a soft cloth.
6. If needed the rollers can also be disassembled for cleaning.
7. Dry parts before reassembling.
The spring can also be removed for cleaning by removing the retaining washer.
NOTE: When installing the pump head onto the drive shaft, make sure the pump head
is fully seated onto the square end of the drive shaft before installing the knob.
WARNING: The drive shaft and pump head could be damaged if the pump head is
installed incorrectly.
MAINTENANCE AND REPAIRS
Contact the factory, a service representative or a local service company for service or required
maintenance.

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9
PARTS LIST October 17, 2006, Rev H
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
Double Peristaltic Cheese Dispenser CSD-2-H
1 M2-Z1697 1 BACK
M2-Z5080 1 BACK CSD-2NHC, CSD-2RCH, CSD-2RCCH
2 M2-22027 1 TOP BACK ASSY
3 2I-Z1894 2 HINGE INSERT
4 2T-Y5708 2 THERMOSTAT #60T13 200F
5 PS-Z10007 1 MOTOR-RIGHT SIDE (no cushion required)
2U-Z3000 1 MOTOR-RIGHT SIDE (120 RPM) CSD-2NHC, CSD-2RCH, CSD-2RCCH
6 2I-Y6709 4 MOTOR CUSHIONS
7 PS-Z10008 1 MOTOR-LEFT SIDE (no cushion required)
2U-Z5085 1 MOTOR-LEFT SIDE (120 RPM) CSD-2NHC, CSD-2RCH, CSD-2RCCH
8 2U-Z4600 1 FAN A/C 110CFM 120V
2U-Z5041 1 FAN A/C 110CFM 230V
9 C3-39111 1 CORDSET
10 M2-Z3425 1 WALL-MOTOR MOUNT
11 2K-H5417 1 BUSHING-HEYCO SR-6P3-4
12 2N-Z3294 1 ELEMENT FINNED TUBULAR 120V/850W
13 M2-Z1703 2 BRACKET-ELEMENT
14 2T-Z6504 1 THERMOSTAT 147 DEG F
15 M2-22030 1 BAG HOUSING ASSY
16 2P-9615 2 BEARING
17 2A-Z1920 2 HINGE SLEEVE
18 2T-05-FW-0005 1 THERMOMETER
19 2B-Z1714 1 TOP SUPPORT
20 M2-22028 1 ASSEMBLY-TOP
21 M2-Z2142 1 FLANGE-TOP
22 M2-22049 1 ASSEMBLY BLOCK RIGHT
23 M2-22048 1 ASSEMBLY BLOCK LEFT
24 M2-Z1862 1 TRACK-BLOCK
25 M2-22023 1 COVER-TUBE
26 M2-Z1880 1 DRIP TRAY
M2-Z1868 1 DRIP TRAY CSD-2S, CSD-2CF
27 2M-Z1688 2 ARROW GRAPHIC
28 2R-Y5092 4 FOUR INCH FOOT
29 2C-Y7565 4 CAGE NUT
30 M2-Z1698 1 BOTTOM
31 2K-Y1139 6 HEYCO BUSHING SB500-6
32 2P-Z1615 1 SPRING-RIGHT
33 2A-H7804 4 FOOT-RUBBER
34 2C-Z1689 2 WASHER-1.25 OD X 9/32 ID
35 2P-Z1683 1 SPRING LEFT
36 2E-Z1622 2 SWITCH-MOMENTARY
37 2E-Z1684 1 MICROSWITCH
38 2E-Y9627 1 SWITCH-LIGHTED ON/OFF
39 M2-Z1705 1 COVER-SWITCH LEFT
40 M2-Z1706 1 COVER-SWITCH RIGHT
41 2A-Z1613 2 DRIVE SHAFT
42 2A-Z1690 2 COTTER PIN 1/8 X 1 1/4
43 2V-Z1619 2 PUMP HEAD
44 2C-Z1620 10 SHOULDER SCREW 1" X .187
45 2A-Z1621 10 ROLLER 1 X .5ID X .194OD
46 2R-Z1623 4 KNOB-SPRING
47 2A-Z1616 2 BUSHING
1
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PARTS LIST October 17, 2006, Rev H
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
Double Peristaltic Cheese Dispenser CSD-2-H
48 M2-Z1701 2 MOTOR HOUSING
MS-Z5082 2 MOTOR HOUSING CSD-2NHC, CSD-2RCH, CSD-2RCCH
49 M2-Z1702 2 MOTOR HOUSING OUTLET
M2-Z5083 2 MOTOR HOUSING OUTLET CSD-2NHC, CSD-2RCH, CSD-2RCCH
50 2C-8477 1 TINNERMAN PUSH ON
51 2I-H6579 1 GROMMET
52 M2-Z2143 1 BRACKET-CHAIN
53 M2-Z1909 1 CHAIN
54 2I-Z1914 4 RUBBER PAD
55 2B-Z1869 1 GRATE CSD-2S, CSD-2CF
56 2M-Z1892 1 FRONT PANEL GRAPHIC CSD-2N
2M-Z1829 1 FRONT PANEL GRAPHIC CSD-2S
2M-Z2975 1 FRONT PANEL GRAPHIC CSD-2CF
2M-Z3360 1 FRONT PANEL GRAPHIC CSD-2RC, CSD-2RCH
2M-Z3362 1 FRONT PANEL GRAPHIC CSD-2RCC, CSD-2RCCH
57 2M-Z2736 2 GRAPHIC SIDE CSD-2N
NONE - GRAPHIC SIDE CSD-2A
2M-Z3361 2 GRAPHIC SIDE CSD-2RC, CSD-2RCH
2M-Z3419 1 GRAPHIC LEFT SIDE CSD-2RCC, CSD-2RCCH
2M-Z3420 1 GRAPHIC RIGHT SIDE CSD-2RCC, CSD-2RCCH
58 M2-Z5081 2 MOTOR COVER CSD-2NHC, CSD-2RCH, CSD-2RCCH
59 2A-Z5564 2 PUMP HEAD ASSEMBLY COMPLETE
2
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STAR MANUFACTURING
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
[phone] [phone]
Parts & Service [phone]
www.star-mfg.com