Star CS511 User manual

1
UTILITY TRANSFER PUMP
MODEL #CS511
Español p. 10
Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at
1-800-742-5044 , 7:30 a.m. - 5:00 p.m., EST, Monday - Friday.
ATTACH YOUR RECEIPT HERE
SW1014 B

PACKAGE CONTENTS
2
SAFETY INFORMATION
A
PART DESCRIPTION QUANTITY
A Pump 1
BGarden Hose Adapters 2
C Hose Strainer 1
D Motor Brushes 2
Please read and understand this entire manual before attempting to assemble, operate or install the
product.
• NOTE: Pumps with the “UL” Mark and pumps with the “US” mark are tested to UL Standard
UL778. CSA certied pumps are certied to CSA Standard C22.2 No. 108. (CUS.)
DANGER
• ELECTRICAL SHOCK HAZARD.
This pump is non-submersible. Keep the motor dry at all times. Do not wash the motor. Do not
submerse the pump in water. Protect the motor from wet weather. Do not allow any part of cord or
receptacle ends to sit in water or in damp locations. Failure to follow these warnings will result in
death or serious injury and/or property damage.
• FIRE/EXPLOSION HAZARD.
Pump only clear water. Do not pump flammable or explosive fluids such as gasoline, fuel oil,
kerosene, etc. Do not use in a flammable and/or explosive atmosphere. Failure to follow these
warnings could result in death or serious injury and/or property damage.
• RISK OF ELECTRIC SHOCK.
These pumps have not been investigated for use in swimming pool areas.
• RISK OF ELECTRIC SHOCK.
Always disconnect power source before attempting to install, service, or maintain the pump.
Never handle a pump with wet hands or when standing on wet or damp surface or in water. Fatal
electrical shock could occur.
B
C
D

3
WARNING
• ELECTRICAL SHOCK ALERT.
Before installing this product, have the electrical circuit checked by an electrician to ensure proper
grounding. All electrical installations must conform to the National Electric Code and all local
codes.
• ELECTRICAL SHOCK ALERT.
Connect this product to a properly-grounded 115 volt circuit equipped with a Ground Fault Circuit
Interrupter (GFCI) device.
• ELECTRICAL SHOCK ALERT.
Do not handle pump or pump motor with wet hands or when standing on a wet or damp surface or
in water.
• ELECTRICAL SHOCK ALERT.
These pumps are supplied with a 3-prong grounded plug to help protect you against the possibility
of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN.
• ELECTRICAL SHOCK ALERT.
This pump is not intended to be permanently installed outdoors. Protect pump from extreme
heat, cold, and humidity. This pump is not waterproof and is not intended to be used in showers,
saunas, or other potentially wet locations. The motor is designed to be used in a clean, dry
location with access to an adequate supply of cooling air. Ambient temperature around the motor
should not exceed 104°F (40°C).
• ELECTRICAL SHOCK ALERT.
BE CERTAIN the pump power source is disconnected before installing or servicing pump.
• ELECTRICAL SHOCK ALERT.
Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord.
Replace pump if cord is damaged.
• CHEMICAL ALERT.
This product contains chemicals known to the state of California to cause cancer and birth defects
or other reproductive harm.
• PERSONAL INJURY/PRODUCT DAMAGE ALERT.
Provide a means of pressure relief if the pump discharge can be shut off or obstructed. Pumps
operating with a closed discharge can create hot liquid, which can cause burns.
• PERSONAL INJURY ALERT.
This pump is equipped with an automatic thermal overload and can restart without warning.
• PERSONAL INJURY ALERT.
Do not touch the motor when operating and allow the motor to cool before touching it after
operation. Motor is designed to operate at high temperatures.

CAUTION
Before beginning installation of product, make sure all parts are present. Compare parts with
package contents list. If any part is missing or damaged, do not attempt to assemble the product.
Estimated Installation Time: 10 minutes
Tools may be required for assembly: Crescent wrench, PVC-safe pipe sealant or thread sealant tape.
• PERSONAL INJURY OR PRODUCT DAMAGE MAY RESULT.
This pump operates on 115 volts. Make certain that the power source conforms to the
requirements of your equipment.
• PRODUCT DAMAGE MAY RESULT.
The maximum temperature of the pumped liquid must not exceed 120°F (40°C). The minimum
allowable temperature is 40°F (4°C).
• PRODUCT DAMAGE MAY RESULT.
Be sure the water source and piping are clear of sand, dirt, and scale. Debris will clog the pump
and void the warranty. Use a screen or strainer on the inlet to prevent debris from entering the
pump.
• PRODUCT DAMAGE MAY RESULT.
Failure to protect the pump and piping from freezing will cause damage and void the warranty.
• PRODUCT DAMAGE MAY RESULT.
Do not run pump dry. Impeller and seal damage will result.
• PROPERTY DAMAGE MAY RESULT.
Drain all liquids from the system before servicing or storing.
• PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT.
Make sure the discharge hose is secure before starting the pump. A loose discharge hose can
whip around and cause personal injury or property damage.
• PROPERTY DAMAGE MAY RESULT.
Do not operate this product while unattended.
• PROPERTY DAMAGE MAY RESULT.
Check hoses for worn areas before use and make certain that all connections are tight.
• PRODUCT DAMAGE MAY RESULT.
This pump is designed to pump water only. It has not been evaluated for pumping chemicals.
• PRODUCT DAMAGE MAY RESULT.
Inspect the pump regularly for damage and perform routine maintenance as needed.
PREPARATION
This portable utility pump is designed to empty water heaters, swimming pools, livestock tanks,
boats, and transfer water from one location to another.
GENERAL PUMP INFORMATION
4

LOCATION
1. Pump (A) should be located within 15 ft. of the water
source, and strainer (C) should be used at the end of
the inlet line.
NOTE: Make sure the inlet hose is NOT coiled or
kinked above or below water level.
The inlet line may be galvanized pipe, plastic pipe, or
reinforced hose. Be sure there are no leaks in the inlet
line, as this may reduce pump efciency or prevent
priming. Inlet line should be the same diameter as the
discharge line, or larger.
DO NOT use regular garden hose on the inlet line as
it will collapse during pumping.
Standard 3/4 in. garden hose may be used as a
discharge line. Keep the total length as short as
possible for best performance.
15 Ft.
Maximum Distance
to Water Source
1
INSTALLATION INSTRUCTIONS
In
Reinforced
hose
1. Attach hose adapters (B) and suction hose
(not provided) to pump. Make sure inlet connection
is air tight.
NOTE: Regular garden hose should not be used on
pump (A) inlet. It will collapse when the pump runs.
1
A
A
B
5
C

6
2. Attach discharge hose (not provided) to pump
(A) outlet. A standard 3/4 in. garden hose may
be used as a discharge line.
Keep the total length as short as possible for
best performance.
In
Out
2
A
PRIMING AND STARTUP
1. Remove priming plug from the top of pump (A).
2. Fill pump (A) housing with clean water. Reinstall plug.
DO NOT RUN DRY.
NOTE: Do not pump sand or other abrasives as this
will damage the shaft seal or impeller and void the
warranty.
Priming Plug
1
A
2
A

7
3. For normal water transfer applications, plug in power
cord to grounded outlet. Pump (A) will prime in a few
minutes, depending on suction line length.
Unplug pump (A) to turn it off.
3
A
4. If the pump does not pump water after ve minutes,
turn off the pump and repeat steps 1 through 3.
DO NOT RUN DRY.
4
A
How to Replace Brushes
NOTE: Motor brushes (D) (1 set included) are normal
wear items and must be replaced after every 100
hours of operation..
- Be sure pump (A) is disconnected from power
source.
- Using a athead screwdriver (not included), unscrew
brush cap located along the side of the motor.
Remove brush assembly by pulling it straight out of
the brush holder. Repeat on opposite side.
- Install new brush assemblies (D) (1 set included).
- Replace cap.
1
A
Brushes (D) for pump (A) should be inspected after every 100 hours of operation. Pumps with excess
of 100 hours of operation may stop operating or fail to start. This could be due to worn brushes or
carbon build-up. Brushes (D) should be removed and carbon removed. Worn brushes are not covered
under warranty. See REPLACEMENT PARTS LIST for more information.
CARE AND MAINTENANCE
D

TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Pump will not
begin pumping or
retain prime after
operating, or stops
pumping water.
1. Air leak in suction line. 1. Repair or replace suction line. Make
sure fittings are air tight and use
thread sealant tape if necessary.
2. Fittings are not tight. 2. Tighten fittings air tight, using
thread sealant tape if necessary.
3. Hose is kinked or looped. 3. Inspect hose and straighten if
needed.
4. Inlet hose is out of the water. 4. Submerge inlet hose end.
5. Clogged inlet. 5. Clean inlet.
6. Inlet lift too high. 6. Lower pump.
7. Impeller blocked. 7. Remove blockage.
8. Worn seal. 8. Replace seal.
9. Collapsed inlet hose. 9. Replace with reinforced hose.
Pump will not start
or run.
1. Blown fuse or circuit breaker. 1. If blown, replace with proper sized
fuse or reset breaker.
2. Low line voltage. 2. If voltage is under 108 volts, check
wiring size.
3. Worn brushes. 3. Replace brushes.
4. Impeller blocked. 4. Remove blockage.
5. Defective motor. 5. Replace pump.
Flow rate is too low. 1. Piping or hose is kinked or damaged. 1. Clean or replace piping or hose.
2. Low line voltage. 2. If voltage is under 108 volts, check
wiring size.
3. Too much discharge hose friction. 3. Shorten and/or increase the
diameter of the discharge hose.
Seal leaks 1. Worn seal. 1. Replace seal.
2. Pump head is loose on motor. 2. Ensure proper assembly and check
for obstructions. Tighten bolts.
8

9
PART DESCRIPTION PART #
B Garden hose adapters 025059
C Hose strainer 025058
D Motor Brushes 015846
E Priming nut 025060
FImpeller, shaft seal
and volute kit 024512
WARRANTY
REPLACEMENT PARTS LIST
Printed in China
There are no warranty replacement parts available for this product. For non-warranty replacement
parts listed below, call our customer service department at
1-800-742-5044 ,
7:30 a.m. - 5:00 p.m., EST, Monday - Friday.
F
BC
E
D
This product is warranted for one year from the date of purchase or two years from the date of manufacture,
whichever occurs rst. Subject to the conditions hereinafter set forth, the manufacturer will repair or replace
to the original consumer, any portion of the product which proves defective due to defective materials or
workmanship. This warranty does not cover replacement parts for failure due to normal wear and tear. To
obtain warranty service, contact the retailer from whom the product was purchased. The manufacturer retains
the sole right and option to determine whether to repair or replace defective equipment, parts or components.
Damage due to conditions beyond the control of the manufacturer is not covered by this warranty. For warranty
questions or service, call
1-800-742-5044 .
THIS WARRANTY WILL NOT APPLY: (a) To defects or malfunctions resulting from failure to properly install,
operate or maintain the unit in accordance with printed instructions provided; (b) to failures resulting from
abuse, accident or negligence; (c) to normal maintenance services and the parts used in connection with
such service; (d) to units which are not installed in accordance with normal applicable local codes, ordinances
and good trade practices; and (e) the unit is used for purposes other than for what it was designed and
manufactured.
RETURN OF WARRANTED COMPONENTS: Any item to be repaired or replaced under this warranty must be
returned to the manufacturer at such place as the manufacturer may designate, freight prepaid.
THE WARRANTY PROVIDED HEREIN IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, AND MAY
NOT BE EXTENDED OR MODIFIED BY ANYONE. ANY IMPLIED WARRANTIES SHALL BE LIMITED TO
THE PERIOD OF THE LIMITED WARRANTY AND THEREAFTER ALL SUCH IMPLIED WARRANTIES ARE
DISCLAIMED AND EXCLUDED. THE MANUFACTURER SHALL NOT, UNDER ANY CIRCUMSTANCES, BE
LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES, SUCH AS, BUT NOT LIMITED TO
DAMAGE TO, OR LOSS OF, OTHER PROPERTY OR EQUIPMENT, LOSS OF PROFITS, INCONVENIENCE,
OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY TYPE OR NATURE. THE LIABILITY
OF THE MANUFACTURER SHALL NOT EXCEED THE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.
This warranty gives you specic legal rights, and you may have other rights which vary from state to
state. Some states do not allow limitations on duration of implied warranties or exclusion of incidental or
consequential damages, so the above limitations may not apply to you.
In those instances where damages are incurred as a result of an alleged pump failure, the
Homeowner must retain possession of the pump for investigation purposes.