STAUFF PPC-PAD-plus Service manual

Quick Reference Manual
PPC-PAD-plus

Quick Reference Manual
STAUFF PPC-PAD-plus
Walter Stauffenberg GmbH & Co. KG
Im Ehrenfeld 4
58791 Werdohl
Germany
www.stauff.com/contact
www.stauff.com
Version Date Amendment
1.0 EN 03.04.2020 First edition
The information contained in this document may be neither distributed nor
copied in whole or in part without express consent from STAUFF.
All brand names and trademarks mentioned in this document, including those protected
by third-parties, are subject, unconditionally, to the provisions of the applicable trade-
mark legislation and property rights of the registered legitimate owner.
© Copyright 2020, STAUFF.
All rights reserved.

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Inhaltsverzeichnis
1. About This Manual............................................................... 18
2. Product Description ............................................................ 18
2.1 Intended Use .................................................................. 19
2.2 Improper Use.................................................................. 19
2.3 Conformity...................................................................... 19
2.4 Equipment Supplied ....................................................... 19
3. Safety Information............................................................... 20
3.1 Basic Warnings............................................................... 20
3.2 Technical Personnel ........................................................ 22
4. Design and Function ........................................................... 23
4.1 Overview ........................................................................ 23
4.2 Functions and Features .................................................. 24
5. Starting Up ........................................................................... 24
5.1 Charging the Battery....................................................... 24
5.2 Switching the Device On................................................. 24
6. Operation ............................................................................. 25
6.1 Basic Factors ................................................................. 25
6.1.1 Operating the Device.................................................. 25
7. Packaging and Transporting .............................................. 26
8. Cleaning and Maintenance................................................. 27
8.1 Cleaning ......................................................................... 27
8.2 Maintenance................................................................... 27
9. Disposal................................................................................ 28
10. Technical Data ..................................................................... 29
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1. About This Manual
This quick reference manual is a component part of the STAUFF
PPC-PAD-plus and contains important information on the in-
tended use, safety, operation and maintenance of the device
described.
Subject to change without prior notice.
■Before each step, read the corresponding information care-
fully and adhere to the sequence of steps described.
■Pay particular attention to Chapter &"Safety Information"
on Page20 and follow the instructions.
INFORMATION
The detailed user manual is available online at www.
stauff.com or in the device itself in Menu > Settings >
Information > UserManual.
2. Product Description
The STAUFF PPC-PAD-plus is intended for recording the mea-
sured values of the sensors connected. It is operated basically
by using the touch-sensitive touchscreen. Alternatively, the main
functions can be selected via the six hardware keys. The USB
and LAN connections or WLAN interface can be used to con-
nect STAUFF PPC-PAD-plus with a PC or local network to ana-
lyze the measured values.
STAUFF PPC-PAD-plus can process data from sensors with
automatic sensor detection (STAUFF-CAN) as well as sensors
which must be adjusted manually (external-CAN).
STAUFF PPC-PAD-plus can be extended by up to two input
modules providing additional connections and functions.
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2.1 Intended Use
STAUFF PPC-PAD-plus, subsequently referred to as "device",
enables access to sensors used in hydraulic applications in
machines and vehicles. The various connections can be used
to compile, store, monitor and evaluate CAN bus data, digital or
analog sensor signals for pressure, temperature, volume flows,
frequencies, speeds, particles, water in oil, volumes and output,
for example.
The device is exclusively designed for commercial use in mobile
and stationary systems.
2.2 Improper Use
All usage and conditions of use which are contrary to those de-
scribed in Section "Intended Use" are deemed to be unintended
use and lead to loss of all rights to claims under the terms of
guarantee, warranty and liability in respect of the manufacturer.
■The device does not comply with Directive 94/9/EC and,
therefore, must not be used in potentially explosive atmo-
spheres.
2.3 Conformity
The device fulfills the requirements of the following standards
and legal regulations:
CE conformity
The device complies with the directives, stan-
dards and standard-bound documents speci-
fied in the detailed operating manual in Chapter
&"Zertikate" on Page 127.
2.4 Equipment Supplied
Check the parts included in the supply package prior to starting
up the device. If anything is missing, please contact your sales
outlet.
■STAUFF PPC-PAD-plus
■Power adapter (110/240VAC – 24VDC/3.750mA)
■Country adapters (EN, US, UK, AUS)
■USB cable (2.0)
■Shoulder strap
■Quick reference manual
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Product Description

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3. Safety Information
Before starting to work with the device, read and observe the
information contained in this quick reference manual and the
detailed operating manual. Failure to observe the instructions
provided, particularly those related to safety, can lead to risks to
human beings, the environment, equipment and systems.
The device has been produced according to state-of-the-art
technology with regard to accuracy, principles of operation and
safe operation of the equipment.
3.1 Basic Warnings
DANGER
Risk of explosion through operating electronic devices in
potentially explosive atmospheres.
Risk of fatal or severe personal injury.
►Observe the provisions and precautionary measures ap-
plicable for potentially explosive atmospheres.
DANGER
Risk of breakdown of communication equipment in planes
through radio frequency energy.
Risk of fatal or severe personal injury.
►Switch the device off before boarding a plane.
►Ensure that the device cannot be switched on while on
board the plane.
WARNING
Risk of interference to electronic devices through radio fre-
quency energy.
Risk of fatal or severe personal injury.
Electronic devices are sensitive to radio frequency energy.
►Do not use the device in connection with defective
cables and plugs. Cables and plugs must always be
shielded.
►Follow all special rules and switch the device off when
its use is forbidden or you are in doubt as to whether
interference or risks could result from its use.
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Safety Information

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WARNING
Risk of interference to medical devices through radio frequen-
cy energy.
Risk of fatal or severe personal injury.
Medical devices are sensitive to radio frequency energy.
The functionality of pacemakers, other medical implants and
hearing aids can be impaired if the device is operated too
close to medical equipment.
►If you have a pacemaker of another medical implant, do
not move into the vicinity of the device when switched
on.
►Observe local regulations regarding the use of devices
with radio frequency energy in hospitals or other medical
institutions. Cut off the power supply to the device if lo-
cal regulations require you to do so in sensitive areas.
►If you are in doubt as to any possible risks, contact a
doctor or the manufacturer of the medical device to
check if the screening provided is adequate.
IMPORTANT
Risk of property damage.
►The device must be connected and put into operation
by properly trained technical personnel.
►Avoid using any forms of force on the device.
►Never expose the device to direct sunlight over an ex-
tended period of time.
►Never immerse the device in water or other liquids.
►Never attempt to repair the device yourself. The device
may only be repaired by STAUFF.
►Never clean the device with substances containing
solvents. The device may only be cleaned in the way
described in Section "Cleaning".
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Safety Information

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3.2 Technical Personnel
This quick reference manual is intended for properly trained
technical personnel who are familiar with the applicable regula-
tions and standards regarding the area of use.
Technical personnel entrusted with starting up and operating the
device must produce evidence of the necessary qualification.
Qualification can be obtained through participation in a relevant
training course or receiving applicable instruction.
Technical personnel must have read and understood the de-
tailed operating manual. Technical personnel must have access
to the content of the operating manual at all times.
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Safety Information

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4. Design and Function
4.1 Overview
1 2 3
4
6
7
8
5
Pos. Description
1Inputs and outputs
(power connection, CAN-Y, CAN-X, D-IN/OUT F1/F2)
2Input module A (option)
3Input module B (option)
4Communication ports (USB Host, 2x USB Device, LAN)
and SIM card slot
5On/Off key
6Context-sensitive function keys
7Screen (touchscreen)
8Shock protection
INFORMATION
Further information on the connections and input modules is
provided in the detailed operating manual available online at
www.stauff.com or in the device itself in Menu > Settings >
Information > UserManual.
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Design and Function

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4.2 Functions and Features
The device is equipped with the following functions:
■Inputs and outputs to connect sensors
■Measurements, e.g. of pressure, temperature, volume flows,
frequencies, speeds, particles, water in oil, etc.
■For recording, saving and analyzing measured data
■Various types of measurement and their representation
■Module slots to extend system with input modules
■LAN connection port
■Wireless interfaces (option):
Bluetooth LE, WLAN, LTE, GPS
■Fold-out stand
■VESA standard for wall installation
5. Starting Up
5.1 Charging the Battery
Before you can put the device into operation, you must charge
the battery fully using the power adapter supplied.
IMPORTANT
Only use the power adapter supplied to charge the battery.
INFORMATION
Observe the following information regarding use of the inte-
grated battery:
►Do not store the device with a low charge status in
order to prevent a total discharge.
►If the charge status of the integrated battery drops
below a specific value, the measurement in progress
is stopped. The measured values and user param-
eters are automatically saved. The device switches off
automatically.
►Only use the device within the temperature range per-
mitted, from -20 to +60°C.
5.2 Switching the Device On
1 Press the On/Off key.
ªThe device starts up.
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Starting Up

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6. Operation
INFORMATION
The detailed user manual is available online at www.stauff.
com or in the device itself in Menu > Settings > Information
> UserManual.
6.1 Basic Factors
The device is immediately ready for use after being started up.
6.1.1 Operating the Device
The device is mainly operated by using the buttons provided
on the touchscreen. You can use your fingers or an appropriate
input tool.
Alternatively, the main functions can be selected using the con-
text-sensitive function keys.
The following overview illustrates the possible finger movements
and their functions:
Function
Tap your finger on the respective button or ele-
ment to initiate a function.
Swipe your finger through lists and views to scroll.
Draw two fingers apart on an element or view to
zoom in. This function is not available for all views.
Draw two fingers towards each other on an ele-
ment or view to zoom out. This function is not
available for all views.
INFORMATION
It is also possible to use the touchscreen when wearing
gloves.
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Operation

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Function Keys
The device is equipped with six function keys positioned beside
the touchscreen. One function key is used to switch the device
on and off, one function key is used to start and stop measure-
ments and four function keys are assigned context-sensitive
functions.
The four context-sensitive function keys are used to initiate the
functions according to the corresponding button in the menu
area of the touchscreen.
Key Function
On/Off key
Function key (yellow) to start and stop measure-
ments
Four context-sensitive function keys
7. Packaging and Transporting
This chapter contains information on packaging and transport-
ing.
IMPORTANT
Risk of property damage through improper storage and trans-
portation.
►Only store and transport the device within the tempera-
ture range permitted, from -20 to +60°C.
►Do not store the device with a low charge status in order
to prevent a total discharge.
IMPORTANT
Risk of property damage.
►Fit all the screw-in connections on the device with sen-
sors or protective caps provided in order to ensure type
of protection IP65.
►Never expose the device to direct sunlight over an ex-
tended period of time.
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IMPORTANT
Risk of environmental pollution through lithium-ion battery.
According to the currently applicable transport regulations
regarding lithium-ion batteries, the respective devices or their
packaging must be specially identified for transport.
►Contact your sales outlet prior to dispatch.
►Only dispatch the device in packaging which has been
appropriately identified on the outside.
8. Cleaning and Maintenance
This chapter contains information on cleaning and servicing the
device.
8.1 Cleaning
Clean the touchscreen and surfaces of the device with a dry or
slightly dampened, lint-free cloth.
IMPORTANT
Risk of material damage through aggressive and corrosive
substances.
►Never use abrasives or volatile cleaners!
►Never use any aggressive or corrosive cleaning agents!
8.2 Maintenance
The device is maintenance-free for the user and must not be
repaired by the user.
Maintenance work is not necessary on the device within the
scope of the intended use.
IMPORTANT
Risk of material damage through improperly performed repair
work.
►Never open the device!
►Never attempt to perform repair work yourself.
►In the event of defects, return the device to STAUFF!
9. Disposal
The device is composed of various materials and must not be
disposed of with normal household waste. The device contains
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a lithium-ion battery, which can contain toxic, environmentally
harmful heavy metals.
The packaging material must be disposed of according to local
regulations.
What can we do for you?
We can provide you with the option of returning your old device
to us for disposal at no extra cost. We then initiate recycling and
disposal according to the applicable legal framework.
What do you have to do?
After your device has reached the end of its service life, simply
send it (packed in a box) via a parcel service to the sales outlet
which provides your support. We then carry out any recycling
and disposal measures required. This is easy and free of charge
for you.
IMPORTANT
Risk of environmental pollution through lithium-ion battery.
According to the currently applicable transport regulations
regarding lithium-ion batteries, the respective devices or their
packaging must be specially identified for transport.
►Only dispatch the device in packaging which has been
appropriately identified on the outside.
►Contact your sales outlet prior to dispatch.
Any further questions?
If you have any further questions, please contact your sales
outlet.
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10. Technical Data
Device
Designation Property
Dimensions 282 × 195 × 85mm
Weight 1.880 g
Type of protection IP65, all screw-in connections must be fitted with sensors or
protective caps
Ambient conditions -10 – +50°C at 0 – 80% rel. humidity
Storage conditions -20 – +60°C at 0 – 80% rel. humidity
Housing ABS/PC, thermoplastic
Protective casing TPE, thermoplastic elastomer
Slot 2× for input module
Plug 3-pin, female, from Binder, 719 series
Screen 7" P Cap multi-touchscreen (800 × 480 pixel)
Rechargeable battery Lithium-ion battery, capacity: 3350 mAh
Battery voltage +14.4VDC
Battery power duration >6 h (with 24 sensors, 20 mA per sensor)
Connections 2× CAN bus, 5-pin, M12×1
2× D-IN/D-OUT F1/F2, 5-pin, M12×1
2× USB Type A
1× USB Type B
1× LAN RJ45
WLAN frequency range
(WLAN optional)
2.400 – 2.4835 GHz (IEEE 802.11 b/g/n) in 13 channels
5.150 – 5.725 GHz (IEEE 802.11 a/n) in 24 channels
WLAN transmission rate
(WLAN optional)
IEEE 802.11a: to 54 MBit/s
IEEE 802.11b: to 11 MBit/s
IEEE 802.11g: to 54 MBit/s
WLAN transmission power
(WLAN optional)
20 mW at 2.400 – 2.4835 GHz
20 mW at 5.150 – 5.350 GHz
20 mW at 5.470 – 5.725 GHz
WLAN encryption
(WLAN optional)
WPA, WPA2, WEP64/128, PEAP
Power Adapter
Designation Property
Model label Power-Supply-PPC-PAD-PLUS-MULTI
Input voltage 100-240V
Input AC frequency 50-60 Hz
Output voltage 24 V
Output current 3.75 A
Output power 90 W
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Technical Data

Germany
Walter Stauffenberg GmbH & Co. KG
Im Ehrenfeld 4
58791 Werdohl
STAUFF products and services are globally available through wholly-
owned subsidiaries and a tight network of authorised distributors and
representatives in all major industrial regions of the world.
Contact STAUFF:
www.stauff.com/contact