STEIN CURVED ACRYLIC User manual

WINDSOR SHOWER UNIT
CURVED ACRYLIC
FEB 2020
IMPORTANT!
1. When you receive your Windsor Curved Shower package please check for any freight damage.
2. If damage has occurred advise your supplier within 8 hours.
3. Do not install any faulty product as this will invalidate later claims.

2
WARRANTY
• This covers faulty product. Check www.stein.co.nz for full details of warranty.
• Any breakage on site will not be covered.
• The installation must conform to the instructions for the warranty to apply.
HEALTH & SAFETY
• Glass is heavy and requires two people to handle in most applications.
• Always stand glass up after unpacking the components and use soft packing when
in contact with hard surfaces. Take care not to strike an edge or corner on a hard
surface.
• All glass is toughened and cannot be reworked or drilled.
• Wear protective gloves and eye protection.
• Special care should be taken when drilling walls to avoid hidden pipes or electrical
cables.
IMPORTANT PREPARATION STEPS!
1. Solid xing must be provided in the walls behind the wall channels. 20mm centre
off outside of the acrylic tray.
2. Plumbing ttings in the wall need suitable solid xings.
3. All Plumbing must be completed by a registered plumber and be in place prior to
being lined.
4. The wall lining must be a “Wet Area” grade to meet the Building Code.
5. The oor must be level and at without deection. Walls must be plumb and
surfaces at.
6. The Acrylic Tray and Liner comes with its own specic instructions.
TOOLS REQUIRED (NOT SUPPLIED)
MATERIALS REQUIRED (NOT SUPPLIED)
WINDSOR SHOWER UNIT CURVED – ACRYLIC INSTRUCTIONS
WE RECOMMEND A TRADESMAN FAMILIAR WITH THIS TYPE OF INSTALLATION
• Rags and suitable cleaning materials
• Sika Silaex NG Translucent

3
Before commencing installation, please ensure you have the following components in your package to
complete installation.
ASSEMBLY DIAGRAM
REF DESCRIPTION PART NO. QTY REF DESCRIPTION PART NO. QTY
1 Screws M3.5x35
SCREW PACK
PAR7296
14 9 Bump stop caps PAR6848 8
2 Wall plug (concrete) 6 10 Door panels 2
3 Screw cap covers 6 11 Top rollers PAR5124 4
4 Screws M4x10 6 12 Handle sets PAR5001 2
5 Wall channels PAR5094 2 13 Magnetic seals STE2878 2
6Top and bottom
horizontal rails (curved)
900 PAR4592 2 14 Spacer blocks PAR8118 4
1000 PAR4608
7Water deectors STE2922 4 15 Bottom rollers PAR5131 4
8 Fixed panels 2
[1]
[14]

4
LAYOUT PLAN
A
BB
13mm
A
SHOWER TYPE WALL CHANNEL POSITION (B)
900mm x 900mm 870mm (Minimum) to 890mm (Maximum)
1000mm x 1000mm 970mm (Minimum) to 990mm (Maximum)
IMPORTANT:
Position the wall channels at 13mm off the Acrylic tray edge (Diagram A). This will allow for
walls out of plumb protruding or curving inwards up to 4mm. Greater variations to plumb
will require recalculated reduction of Diagram A.
MINIMUM AND MAXIMUM TABLE
The Minimum and Maximum table is intended for shower installations outside of the package
installation being outlined. Walls out of plumb will not allow the full minimum/maximum range.
INSTALLATION STEPS PAGE 5 TO 7

5
B
B
B
B
B1
A1
SCREW M3.5 X 35
B1
SCREW M3.5 X 35
11
3
3
2
2
44
Note: Use lubricant on screws that fasten into top &
bottom rails. Do not use a mechanical screwdriver
as this risks seizing screw to aluminium.
Note: Apply a small bead of
silicone at joint as indicated prior
to fully fastening up. Clean off
excess.
1
2
3
Mark out the positioning of the wall proles (refer to the Layout Plan on page 4 for measurements).
Using a soft pencil or masking tape mark out the outside boundary line on the base and up the walls
with a spirit level. Use the wall channel holes to pre-drill a 2mm lead hole in the lining.
A. Ensure the spacer blocks are in position (refer to assembly diagram on page 3, item 14).
B. Take the bottom curved horizontal rail (6) and install the two xed panels (8). NOTE: The screw holes
in the xed panel proles are offset. Check that these align with the screw locations in the curved
horizontal rails. If they do not line up, change over the xed panels. Use 3.5x35 frame screws.
Add the top horizontal rail using the M3.5 x 35 screws fasten this frame together.
INSTALLATION
Prior to wall channel xing
Apply a continuous 7mm bead
of silicone on back of channel
plus short bead across tray to
liner join at base of channel. A
B
B
C
C
DD
AA
IMPORTANT: Complete all items in 2
& 3 before intalling to wall channels

6
INSTALLATION
4
5
6
2
1 1
1
1
1b
1a
VIEW FROM INSIDE
A
A1
B1 B2 C1 C2
A2
C
B B
A
A
1
2
A
B
AA1
A2
A
B
Fit the frame into the wall channels.
Fit the Door assemblies as illustrated.
Detailing of shower assembly:
• A1 and A2: Fit the Door handles
• B1 and B2: Fit water deectors to door edges and leading edge of xed front panels.
• C1 and C2: Fit magnetic seals to each door edge.
• Align shower frame evenly to wall channels, tray edge and plumb up frame.
NOTE: Use button
(Arrow) to depress
the bottom roller
to enter or remove
from bottom rail.
Adjustment
2

7
INSTALLATION
7
8
9
A
A1
A2
ADJUST THE SLIDING DOORS USING
THE SCREWS LOCATED ON THE
BOTTOM OF TOP ROLLER ASSEMBLIES.
ADJUST ROLLERS SO THAT THE
SLIDING DOORS ARE PARALLEL TO
EACH OTHER.
NOTE: DO NOT OVER TIGHTEN TOP
ROLLERS AS THIS WILL CAUSE THE
BOTTOM ROLLERS TO JAM AND BREAK
!
ALLOW 24 HOURS FOR SILICONE TO FULLY DRY
BEFORE USE.
!
A2 A3A1
ENSURE THAT THE CHOSEN POSITION IN 1A
AVOIDS DRILLING THROUGH THE GLASS.
!
O 0.32
SCREW M4x10
CHECK FOR LEVEL
VIEW FROM INSIDE
Silicone is not used on the inside of the
shower screen because water can build
up over time within the wall channel and
leak out of the shower area. The screen
is designed to allow the water to return
into the shower area, if any is present.
SCREENS THAT ARE SEALED ON THE
INSIDE WILL VOID WARRANTY.
!
Adjust the sliding doors as shown in the illustration below.
A. Double check the frame alignment including levelling the top horizontal Rail to ensure that
the whole frame sits square on the shower.
B. From the inside attach the wall channels with M4x10 screws to the xed glass extrusion.
C. Put bump stop covers on.
IMPORTANT NOTE: Check detail (A1) for screw position so the glass is not touched.
Apply silicone sealer around the outside join only as diagram.

8
CONTACT
Freephone: 0800 002 299 Phone: [phone] Fax: [phone]
Email: [e-mail] www.stein.co.nz