stellar labs TireMan 12154 User manual

wner’s Manual
Last Revision: 09/04/14
Subject to Change without Notification.
© 2014 Stellar Industries, Inc.
Safety • Assembly • aintenance • Parts
TireMan 12154
Stellar Industries, Inc.
190 State Street
P Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com

TM12154 Manual Revisions
Date of Revision Description of RevisionSection Revised

Table of Content i
T 12154
Table of Contents
An Overview about Safety..................................................................ii
T 12154 Introduction...........................................................................1
T 12154 Specifications........................................................................2
T 12154 Dimensional Layout..............................................................3
Tire an Safety Notes...........................................................................4
Tire an Safety Notes Continued... ....................................................5
Stellar Safety Decal - PN 16732 ..........................................................6
T 12154 Decal Kit - PN 44525.............................................................7
T 12154 Assembly - PN 64159 ............................................................8
T 12154 Assembly (Continuous Rotation Pads) - PN 52278 ...........9
T 12154 Assembly (Teardrop Continuous Rotation Pads) -
PN 52278........................................................................................10
T 12154 ounting Kit - PN 41516.....................................................11
T 12154 Hydraulic Kit - PN 41685 .....................................................12
T 12154 Hydraulic Kit (Continuous Rotation Pads) - PN 41685...13
T 12154 aintenance......................................................................14
Lubrication Recommendations........................................................14
T 12154 Replacement Parts ............................................................15
Troubleshooting ..................................................................................16
Troubleshooting Chart .......................................................................18
B S-2 Receiver Troubleshooting ......................................................20
Warranty Information.........................................................................22

ii Stellar TM12154 Owner’ Manual
As the owner or employer, it is your responsibility to instruct the operator in the safe opera-
tion of this equipment and to provide the operator with properly maintained equipment.
Failure to read this manual by anyone who will operate, service, or work around this tire
manipulator is a misuse of the equipment. Death or serious injury will result from improper
use or maintenance of this machine.
Occupational safety is a prime concern of Stellar Industries in the design and production
of this tire manipulator. Our goal in writing this manual was the safety of the operator and
others who work around this equipment.
It is your responsibility to know the specific requirements, governmental regulations, pre-
cautions and work hazards that exist in the operation and maintenance of this tire manip-
ulator. You shall make these available and known to all personnel working with and
around the equipment, so that all of you will take the necessary and required safety pre-
cautions.
FAILURE T HEED THESE INSTRUCTI NS CAN RESULT IN SERI US INJURY R DEATH.
It is also your responsibility to operate and maintain your tire manipulator with caution, skill,
and good judgment. Following the recognized safety procedures will help you avoid
accidents. odification to any part of his tire manipulator can create a safety hazard
and therefore shall not be made without the manufacturer’s written approval. Use only
factory approved accessories, options, and parts on this equipment. The rebuilding or
remounting of this equipment requires the mounting procedures and retesting to be in
accordance with factory instructions. Safety covers and devices must remain installed
and maintained in proper working condition. Safety decals must be maintained, be com-
pletely legible, and be properly located. If safety covers, devices, or decals are missing,
they must be replaced with the proper designated Stellar part.
Be capable, careful, and concerned! ake safety your everyday business!
An verview about Safety
Attention!
According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall com-
plete the vehicle in such a manner that it
conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This
requirement shall, however, be superseded
by any conflicting provisions of a standard
that applies by its terms to vehicles manu-
factured in two or more stages.
Therefore, the installer of Stellar tire manipu-
lators is considered one of the manufactur-
ers of the vehicle. As such a manufacturer,
the installer is responsible for compliance
with all applicable federal and state regu-
lations. They are required to certify that the
vehicle is in compliance with the Federal
otor Vehicle Safety Standards and other
regulations issued under the National Traffic
and otor Vehicle Safety Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation, Volume
5 (400-999), for further information, or visit
www.gpoaccess.gov/nara/index.html for
the full text of Code of Federal Regulations.

Page 1
T 12154
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: onday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
rder Parts [email protected]
Warranty Information [email protected]
The Stellar Tire an is designed to provide
safe and dependable service. With proper
use and maintenance, these tire manipula-
tors will operate at peak performance for
many years.
To promote this longevity, carefully study
the information contained in this manual
before putting the equipment into service.
Though it is not intended to be a training
manual for beginners, this manual should
provide solid guidelines for the safe and
proper usage of the tire handler.
Once you feel comfortable with the materi-
al contained in this manual, strive to exer-
cise your knowledge as you safely operate
and maintain the tire manipulator. This
process is vital to the proper use of the unit.
A few notes on this manual:
A copy of this manual is provided with
every tire manipulator and shall remain with
the tire manipulator at all times.
Information contained within this manual
does not cover all maintenance, operating,
or repair instructions pertinent to all possible
situations.
Please be aware that some sections of this
manual contain information pertaining to
Stellar manufactured tire manipulators in
general and may or may not apply to your
specific model.
This manual is not binding. Stellar Industries,
Inc. reserves the right to change, at any
time, any or all of the items, components,
and parts deemed necessary for product
improvement or commercial/production
purposes. This right is kept with no require-
ment or obligation for immediate mandato-
ry updating of this manual.
In closing:
If more information is required or technical
assistance is needed, or if you feel that any
part of this manual is unclear or incorrect,
please contact the Stellar Customer Service
Department by phone at 800-321-3741 or
email at [email protected].
ATTENTI N
Failure to adhere to the instructions could result in property damage or
even serious bodily injury to the operator or others close to the tire
manipulator.
TM12154 Introduction

2Stellar TM12154 Owner’ Manual
TM12154 Specifications
Capacity: 12,000 lbs @17 ft (5,443 kg @ 5.18m)
Clamping Span: 48” to 154” (122 cm to 391 cm)
Clamp Cylinders: 4” (10.16 cm) bore with pilot operated check valves
Pad Rotation Cylinders: 3.5” (8.89 cm)
Tilt Cylinder: Provided by crane extension boom
Body Rotation: 315º power
Rotation System: Worm gear
Clamping Pad Rotation: 89º power
TireMan Tilt: +81º to -20º
Hydraulic Controls: Incorporated with the crane controls
Approximate Shipping Weight: 5000 lbs (2,268 kg)
17’ (5.18m)
12,000 lbs (5443kg)
12000 LBS
(5443 KG)
MAXIMUM RATED LOAD
EXCEEDING MAXIMUM RATED LOAD WILL
DAMAGE EQUIPMENT AND VOID WARRANTY

Page 3
T 12154
TM12154 Dimensional Layout
8.69
154
48
3.37
89°

4Stellar TM12154 Owner’ Manual
TireMan Safety Notes
General
It is the responsibility of the owner to instruct
the operator in the safe operation of your
equipment and to provide the operator
with properly maintained equipment.
Trainees or untrained persons shall be under
the direct supervision of qualified persons.
Do not operate equipment under the
adverse influence of alcohol, drugs, or
medication.
Personal Safety
Keep clear of all moving parts.
Always wear the prescribed personal safety
devices.
Always wear approved accident-preven-
tion clothing such as: protective helmets,
anti-slip shoes with steel toes, protective
gloves, anti-noise headphones, protective
glasses, and reflective jackets with breath-
ing apparatus. Consult your employer
regarding current safety regulations and
accident-prevention equipment.
Do not wear rings, wristwatch, jewelry,
loose-fitting or hanging clothing such as
ties, torn garments, scarves, unbuttoned
jackets or unzipped overalls, which could
get caught up in the moving parts of the
tire manipulator.
Keep a first-aid box and a fire extinguisher
readily available on the truck. Regularly
check to make sure the fire extinguisher is
fully charged and the first-aid kit is stocked.
Do not use controls and hoses as hand-
holds. These parts move and cannot pro-
vide stable support.
Never allow anyone to ride the tire manipu-
lator arms or load.
Maintenance Safety
Never modify or alter any of the equip-
ment, whether mechanical, electrical, or
hydraulic, without explicit approval from
Stellar Industries.
Do not perform any maintenance or repair
work on the tire manipulator unless author-
ized and trained to do so.
Release system pressure before attempting
to make any adjustments or repairs.
Do not attempt service or repair when the
PTO is engaged.
Decals are considered safety equipment.
They must be maintained, as would other
safety devices. Do not remove any Decals.
Replace any Decals that are missing, dam-
aged, or not legible.
The safety instruction plates, notices, load
charts and any other sticker applied to the
tire manipulator, crane or service body must
be kept legible and in good condition. If
necessary, replace them.
Stability
Know the tire manipulator components and
their capabilities and limitations.
Overloading the tire manipulator may result
in serious injury to self and others, and dam-
age to the equipment and immediate sur-
roundings.
Never exceed manufacturer’s load ratings.
These ratings are based on the machine’s
hydraulic, mechanical, and structural
design rather than stability.
The supporting surface under the service
truck must be able to support the weight of
the machine and its load. Use outrigger
pads if necessary.

Page 5
T 12154
TireMan Safety Notes Continued...
Park the vehicle on level ground and
extend the outriggers fully out and then
down.
Keep feet and legs clear when lowering
outrigger jacks.
Never operate the tire manipulator without
making sure the outriggers are positioned
on stable, flat ground.
Set the parking brake and disengage the
drive axle before attempting a lift.
Load Safety
Operate the tire manipulator in compliance
with the load capacity chart at all times.
Know the weight of the load being lifted.
Do not rely on the overload device to
determine maximum rated loads.
Never use a sling bar or anything larger
than the hook throat that could prevent the
hook latch from closing. This would negate
the safety feature.
Do not apply side loads to the booms.
Do not leave a tire manipulator load sus-
pended or unattended.
Do not walk under suspended loads.
Do not position any load over a person nor
should any person be permitted to place
him or herself under a load.
Do not use the boom or the winch to drag
a load.
Do not use the tire manipulator arms to
push downward onto anything.
Electrocution
Allow extra space for swaying power lines in
windy conditions.
Keep a minimum of ten feet between any
portion of the tire manipulator and an elec-
trical line. Add an additional 12” for every
additional 30,000 Volts or less.
Remember - Death or serious injury can
occur when working near power lines or
during electrical storms.
Use a signal person when operating near
electrical sources.
Environment
Do not operate the tire manipulator during
electrical storms.
In extreme cold, allow adequate time to
warm the truck before engaging the PTO.
Do not rev the truck engine and over
speed the hydraulic pumps as permanent
damage to the pumps may occur. Follow
the vehicle owner’s manual regarding
operating the vehicle in such adverse con-
ditions.
In dusty work areas, every effort must be
taken to keep dust and sand out of the
moving parts of the machinery.
In high humidity work areas, keep parts as
dry as possible and well lubricated.
ATTENTI N
Stellar Industries, Inc. is not liable for accidents incurred by the tire
manipulator because of the operator’s non-fulfillment of current rules, laws
and regulations.

6Stellar TM12154 Owner’ Manual
Stellar Safety Decal - PN 16732
DANGER
NEVER handle tires filled with ballast.
Instability and structural failure will result.
NEVER operate the unit while persons not
required for operation are in the work area.
NEVER drag the tire - the unit is designed
to lift and position.
NEVER clamp an uninflated tire and then
inflate - Damage or injury will result.
NEVER use the outer cylinder to push objects with the
TireMan - Damage to the equipment will result.
NEVER use the unit for any jacking, pulling, or dragging
operation involving an object or another vehicle.
Damage to the equipment will result.
16732
NEVER use one arm of the TireMan to break beads.
Damage to the equipment will result.
NEVER use one arm of the TireMan to sling a load.
Damage to the equipment will result.
FAILURE TO OBEY THE FOLLOWING WILL RESULT IN
DEATH OR SERIOUS INJURY
INSTABILITY OR EQUIPMENT DAMAGE.
IMPROPER OPERATION WILL VOID WARRANTY

Page 7
T 12154
TM12154 Decal Kit - PN 44525
04
DESCRIPTION
PN 44525
DECAL - STELLAR LOGO 8.00X22.25
PART No.ITEM
06
43475
05 54589
DECAL- RATED LOAD
QTY
2
1
DECAL - STELLAR LOGO 6.00X16.5052681 2
DECAL- TM12154 IDENTIFICATION
DECAL- ROATATION BEARING
01 54600
03 22617
02
2
1
43474 DECAL- RATED LOAD 2
61
3
5
44
2

8Stellar TM12154 Owner’ Manual
TM12154 Assembly - PN 64159
1
12
15
7
8
2
13
12
13
17
7
8
2
3
14
5
11
10
12
16
6
7
8
4
8
43
7
9
7
8
6
19
7
8
13
13
14
7
8
27
21 41
23
24
27
21
40
20
25
24
26
28
24
29
30
31
32
14
GASKET SHOWN AS REFERENCE
PN 64159
38
22 36
21
37
21
36
21
22 35
33
34
42
42
39
NOTE: P/N 21409 FLOOD LIGHT WIRE HARNESS
IS PART OF THIS ASSEMBLY
.YTQNOITPIRCSEDTRAPMETI
145121MTYDOB470141
445121MTKNIL153142
231.71X00.4REDNILYC655143
1S V2S45121MTMRA641504
1S V2S45121MTDAP641555
6 8377PINCAP 0.56X3.50X0.19 26
238RGTALF05.0REHSAW0970D7
8 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY32
252.31X05.3REDNILYC765149
1S V2C45121MTMRA6415401
1S V2C45121MTDAP6415811
12 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK24
13 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK24
21THGIARTSTPN8/1KREZ2951c41
4T&D83.71X00.2NIPPZ3461451
4T&D/RS88.61X00.2NIPPZ0164261
4T&D96.21X00.2NIPPZ4633171
18 41632ZP PIN TEAR DROP 2.00X3.882
19 41634ZP PIN TEAR DROP 2.00X5.502
20 22258 TURNTABLE BEARING 450-05110-11
21 0343 WASHER 0.31 USS FLAT ZINC14
4COLYNHH81-13.0TUN243022
.YTQNOITPIRCSEDTRAPMETI
23 22277 CAP SCR 0.75-10X4.00 HHGR9 ZY30
24 17150WASHER 0.75 SAE FLAT YELLOW GR958
145121MTESAB7151452
26 17149 CAP SCR 0.75-10X4.50 HHGR9 ZY22
27 0420 CAP SCR 0.31-18X0.75 HHGR56
11-02100-510XOBRAEGP735682
29 11298 CAP SCR 0.75-10X3.50 SHGR86
30 21151GASKETMOTOR 008-10056-11
31 5311 MOTOR HYD ROSS MG140611AAAB1
32 D1307 CAP SCR 0.50-13X1.25 SH2
8TALF52.0REHSAW043033
34 0339 CAP SCR 0.25-20X2.50 HHGR54
35 0333 NUT 0.25-20 HHGR5 NYLOC 4
36 8621 CLAMP HOSE/TUBE AG-34
37 0488 CAP SCR 0.31-18X2.00 HHGR52
38 0486 CAP SCR 0.31-18X1.50 HHGR52
1B06141MTBTTDRAUGCP8622204
41 22272PC GEAR GUARD TM14160B1
42 51592 LIGHT FLOOD 3.50X4.0 HELLA ASM2
44
44
086544 4BUSHING BPC48DXR32 3.00X2.00
1331543 2PIN CAP 0.56X4.00X0.19

Page 9
T 16160
TM12154 Assembly (Continuous Rotating Pads) - PN 52278
1
5
8
11
12
2
6
5
6
13
11
12
6
2
63
7
4
5
9
10
11
12
22
21 20
15
16
22
21
19
14
17
16
18
23
16
24
25
26
11
27
7
GASKET SHOWN AS REFERENCE
34
33 32
21 31
29
30
35
35
4
41 40
36
38
39 37 40
42
.YTQNOITPIRCSEDTRAPMETI
11-02100-510XOBRAEGP735632
24 11298 CAP SCR 0.75-10X3.50 SHGR86
25 21151GASKETMOTOR 008-10056-11
26 5311 MOTOR HYD ROSS MG140611AAAB1
27 D1307 CAP SCR 0.50-13X1.25 SH2
8TALF52.0REHSAW043092
30 0339 CAP SCR 0.25-20X2.50 HHGR54
31 0333 NUT 0.25-20 HHGR5 NYLOC 4
32 8621 CLAMP HOSE/TUBE AG-32
2COLYNHH81-13.0TUN243033
34 0486 CAP SCR 0.31-18X1.50 HHGR52
35 51592 LIGHT FLOOD 3.50X4.0 HELLA ASM2
36 D0955 BEARING SWING DRIVE 32002
37 52459 PAD TIRE GRIPPING TM12154 CONT ROT2
38 22275 MOTOR HYD EATON 103-1085 2
39 10548 CAP SCR 0.50-13X1.50 HHGR84
40 C5902 WASHER 0.63 SAE FLAT YELLOW GR884
41 D1312 CAP SCR 0.63-11X3.50 HHGR848
42 D1313 CAP SCR 0.63-11X4.00 HHGR8 ZY36
.YTQNOITPIRCSEDTRAPMETI
145121MTYDOB470141
445121MTKNIL153142
231.71X00.4REDNILYC655143
4 52279 ARM TM12154 CONT ROT PADS2
5 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK24
6 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK24
01THGIARTSTPN8/1KREZ2951c7
4T&D83.71X00.2NIPPZ346148
4T&D/RS88.61X00.2NIPPZ016429
10 8377PINCAP 0.56X3.50X0.19 24
628RGTALF05.0REHSAW0970D11
12 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY24
4T&D96.21X00.2NIPPZ4633131
14 22258 TURNTABLE BEARING 450-05110-11
15 22277 CAP SCR 0.75-10X4.00 HHGR9 ZY30
16 17150WASHER 0.75 SAE FLAT YELLOW GR958
145121MTESAB7151471
18 17149 CAP SCR 0.75-10X4.50 HHGR9 ZY22
1B06141MTBTTDRAUGCP8622291
20 22272PC GEAR GUARD TM14160B1
21 0343 WASHER 0.31 USS FLAT ZINC10
22 0420 CAP SCR 0.31-18X0.75 HHGR56
NOTE: P/N 21409 FLOOD LIGHT WIRE HARNESS
IS PART OF THIS ASSEMBLY
PN 52278

10 Stellar TM12154 Owner’ Manual
TM12154 Assembly (Teardrop Continuous Rotating Pads) - PN 75812
38 41
1
5
8
10
11
12
2
6
5
13
10
11
12
6
2
6*
7
4
5
9
10
11
12
22
21 20
15
16
22
21
19
14
17
16
18
23
16
24
25
26
11
27
7
GASKET SHOWN AS REFERENCE
35
21
34 33
632 31
36
36
4
44 41
37
39
40
30
43
PN 75812
NOTE: P/N 21409 FLOOD LIGHT WIRE HARNESS
IS PART OF THIS ASSEMBLY
.YTQNOITPIRCSEDTRAPMETI
145121MTYDOB470141
445121MTKNIL153142
231.71X00.4REDNILYC655143
4 52279 ARM TM12154 CONT ROT PADS2
5 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK24
6 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK24
01THGIARTSTPN8/1KREZ2951c7
4T&D83.71X00.2NIPPZ346148
4T&D/RS88.61X00.2NIPPZ016429
10 8377PINCAP 0.56X3.50X0.19 24
628RGTALF05.0REHSAW0970D11
12 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY24
4T&D96.21X00.2NIPPZ4633131
14 22258 TURNTABLE BEARING 450-05110-11
15 22277 CAP SCR 0.75-10X4.00 HHGR9 ZY22
16 17150WASHER 0.75 SAE FLAT YELLOW GR950
145121MTESAB7151471
18 17149 CAP SCR 0.75-10X4.50 HHGR9 ZY22
1B06141MTBTTDRAUGCP8622291
20 22272PC GEAR GUARD TM14160B1
21 0343 WASHER 0.31 USS FLAT ZINC10
22 0420 CAP SCR 0.31-18X0.75 HHGR56
.YTQNOITPIRCSEDTRAPMETI
11-02100-510XOBRAEGP735632
24 11298 CAP SCR 0.75-10X3.50 SHGR86
25 21151GASKETMOTOR 008-10056-11
26 5311 MOTOR HYD ROSS MG140611AAAB1
27 D1307 CAP SCR 0.50-13X1.25 SH2
28 35111VALVE COMB DIV FD10-44-6T-N-441
106141MTEETDLOFINAM1708192
8TALF52.0REHSAW043003
31 0339 CAP SCR 0.25-20X2.50 HHGR54
32 0333 NUT 0.25-20 HHGR5 NYLOC 4
33 8621 CLAMP HOSE/TUBE AG-32
2COLYNHH81-13.0TUN243043
35 0486 CAP SCR 0.31-18X1.50 HHGR52
36 51592 LIGHT FLOOD 3.50X4.0 HELLA ASM2
37 D0955 BEARING SWING DRIVE 32002
2ORTER06161MTDAP5397683
39 22275 MOTOR HYD EATON 101-34542
40 10548 CAP SCR 0.50-13X1.50 HHGR84
41 C5902 WASHER 0.63 SAE FLAT YELLOW GR884
42 70847 CAP SCR 0.50-13X9.00 HHGR518
43 68443 CAP SCR 0.63-11X5.50 HHGR818
44 D1312 CAP SCR 0.63-11X3.50 HHGR848

Page 11
T 16160T 12154
TM12154 Mounting Kit - PN 41516
5
8
7
6
3
3
12
11
10
9
2
3
3
5
8
7
4
6
7
8
BASE SHOWN AS REFERENCE
.YTQNOITPIRCSEDTRAPMETI
145121MTESAB715141
145121MTKNIL787932
3 5739 BUSHING 40DXR48 GARLOCK4
4 41681ZP PIN TEAR DROP 2.50X16.132
5c1592 ZERK 1/8 NPT STRAIGHT2
6 8377PINCAP 0.56X3.50X0.19 3
7D0790 WASHER 0.50 FLAT GR8 5
8 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY5
918042PC HOSE CLAMP TM14160 2
10 0343 WASHER 0.31 USS FLAT ZINC2
11 0485 CAP SCR 0.31-18X1.25 HHGR52
12 41683ZP PIN TEAR DROP 2.50X9.381
PN 41516

12 Stellar TM12154 Owner’ Manual
T 12154
TM12154 Hydraulic Kit - PN 41685
PN 41685

Page 13
T 16160
TM12154 Hydraulic Kit (Continuous Rotating Pads) - PN 52462
PN 52462

14 Stellar TM12154 Owner’ Manual
T 12154T 12154
Greasing the
TireMan
Lubricate all grease gun
points with extreme pressure
grease - Stellar PN: 22059
Lubrication Recommendations
Component Location Recommendation
Engine Crankcase Apply Manufacturerer’s
Recommendations
Hydraulic System
Below –5*F
-5*F to 90*F
Above 90*F
Reservoir
Petro-Canada Arctic MV 15 (ISO 22)
Petro-Canada HYDREX 32 (ISO 32)
Petro-Canada HYDREX 46 (ISO 46)
Open Gears Hand Precision XL3 Moly EP 2
(NLGI 2 grease with moly)
Bearings, grease
(including turntable bearing
inner race)
Gun Precision XL EP 2 (NLGI 2)
Worm Drive Gearbox Gearbox Precision Synthetic EP 00 (NLGI 00)
Planetary Gearbox
(including winch)
Gearbox Traxon Synthetic 75W-90 (API GL-5)
Wear Pad Lubrication Spray Gearshield NC
Compressor Fluids
Reciprocating Single Stage
Reciprocating Double Stage
Crankcase
Crankcase
Compro 100 (ISO 100)
Compro 100 (ISO 100)
Screw
-15˚F to 86˚F
-23˚F to 100˚F
32˚F to 113˚F
Crankcase
Compro XL-S 32 (ISO 32)
Compro XL-S 46 (ISO46)
Compro XL-S 68 (ISO68)
TM12154 Maintenance

Page 15
T 16160
TM12154 Replacement Parts
Part# Description
39967 Rotation bearing kit
39969 Gear Box kit
5311 Hydraulic rotation motor
21151 Hydraulic rotation motor gasket
35111 Combination flow divider
TBD Seal Kit - Tireman clamp in / clamp out cylinders
TBD Seal Kit - Tireman rotation cylinders
4380 Bushing 2.00” x 1.50”
4381 Bushing 2.00” x 1.50”
5739 Bushing 2.50” x 3.00”
41566 Thrust washer
8377 Pin Cap 0.56 x 3.50 x 0.19
8455 Pin Cap 0.69 x 3.50” x .25 SS
10172 Cap Screw - 0.50-13 x 1.00 HH GR8
D0790 Washer 0.50 Flat GR8
13555 Hydraulic quick coupler
13554 Hydraulic quick coupler
13557 Hydraulic quick coupler
13556 Hydraulic quick coupler
C1592 Grease zerk - 1/8 NPT Straight
Miscellaneous Components
Part# Description
12341 Flood lights ( Crane & Body )

16 Stellar TM12154 Owner’ Manual
T 12154T 12154
Troubleshooting
This chapter will list a number of potential
problems that may occur while operating
the crane/Tire an. ost problems are eas-
ily solved using the solutions portion of this
chapter. If problems persist, please contact
Customer Service at Stellar Industries
1-800-321-3741.
Problem: Crane will not operate.
Solutions:
• ake sure that the parking brake is
engaged.
• ake sure that the PTO is engaged.
• ake sure that there is 12V power going
to the radio receiver. If there is no power
going to the receiver, trace back to the
power source and check for a blown
fuse or loose ground connection.
• ake sure that the transmitter batteries
are fully charged. (Rechargeable batter-
ies are good for 11 months or 200
charges)
• ake sure that the hydraulic pump is
operating at its rated flow or GP s.
Check the flow by using the flow meter
to determine the GP s. It is possible that
the hydraulic pump is getting weak. If
this is suspected, contact Stellar
Customer Service.
Problem: Crane operate lowly.
Solutions:
• ake sure that the crane is receiving the
recommended GP s to operate.
• Check the level of hydraulic fluid in the
reservoir. Add fluid as needed.
• Check to see if the valve bank propor-
tional valve is operating.
• ake sure the proportional valve is
receiving 12V power when operating a
function.
Problem: Crane will operate manually but
will not operate electrically.
Solutions:
• ake sure that there is 12V power going
to the radio receiver. If there is no power
going to the receiver, trace back to the
power source and check for a blown
fuse or loose ground connection.
• ake sure that the parking brake is
engaged.
• ake sure that the parking brake switch
is working properly. Check the parking
brake switch by performing a continuity
test. If the switch is defective, simply
replace it.
• ake sure the “Power” LED is on outside
the receiver door cover. This light is the
upper light on the receiver door. If the
light does not come on, check wiring
back to the fuse. If the fuse is OK, check
system ground wires and connections.
• ake sure the green LED on the receiver
door is lit green. This light will come on
when the red e-stop is pulled upward
and the toggle switch is activated on the
transmitter. If the radio system does not
link up and no green light is lit on the
receiver - make sure that the battery is
fully charged, check the battery contact
points to make sure they are not tar-
nished or corroded. Clean contact
points and recharge or replace the bat-
tery.
• When battery voltage is acceptable, the
power LED light on the transmitter will be