stellar labs TireMan 4110 User manual

TireMan 4110
Owner’s Manual
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com
Subject to Change without Notification.
© 2021 Stellar Industries, Inc.
Rev 1
PN 90308
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Page ii | Stellar®TM4110 TireMan Owner’s Manual
Model TM4110 Manual Revisions
Date of Revision Section Revised Description of Revision
Operating, maintaining, and servicing a Stellar product may expose you
to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates,
and lead. These chemicals are known to the State of California to cause cancer and birth
defects (or other reproductive harm). To keep your exposure to a minimum, be sure to
avoid breathing exhaust and service your Stellar product in a well-ventilated area while
wearing gloves or washing your hands frequently. For more information, go to
www.P65Warnings.ca.gov/passenger-vehicle.
WARNING

Stellar®TM4110 TireMan Owner’s Manual | Page iii
Table of Contents
Introduction.............................................................................................................................. iv
Model TM4110 Specifications.................................................................................................. 1
TM4110 Dimensional Layout .................................................................................................... 2
General Installation .................................................................................................................. 3
Installer Notice........................................................................................................................ 3
Torque Data Chart................................................................................................................. 4
Hydraulic Installation ................................................................................................................ 5
Hydraulic Pressure Settings ...................................................................................................... 6
Face Seal/O-Ring Size Chart ................................................................................................... 6
Hydraulic Kit - PN 67411............................................................................................................ 7
Decal Placement - PN 35432 .................................................................................................. 9
TM4110 Standard Breakdown - PN 61223 ............................................................................ 10
TM4110 Standard Bill - PN 61223............................................................................................ 11
TM4110 w/Rotation Pads Breakdown - PN 61386................................................................ 12
TM4110 w/Rotation Pads Bill - PN 61386 ............................................................................... 13
Mounting Kit - PN 61401 ......................................................................................................... 14
Optional Pad Extensions - PN 35434 ..................................................................................... 15
Optional Pad Extensions - PN 58288 ..................................................................................... 16
Optional Pad Extensions - PN 81015 ..................................................................................... 17

Page iv | Stellar®TM4110 TireMan Owner’s Manual
Introduction
A copy of this manual is provided with every tire manipulator and can be found in the hard
plastic manual case that is installed on the chassis. A copy of this manual shall remain with
the tire manipulator at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the Large OTR Crane Manual for details on these items.
This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at [email protected].
WARNING
NOTICE
DANGER
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]

Stellar®TM4110 TireMan Owner’s Manual | Page 1
19’(5.79m)
4600lbs(2086kg)
ROTATION
Capacity: 4,600 lbs @19 ft (2,086 kg @ 5.79m)
Clamping Span: Fixed Pads - 48” to 110” (121.92 cm to 279.4 cm)
Rotating Pads - 47" to 109" (119.38 cm to 276.86 cm)
Optional Pad Extension: 29” (73.66 cm) arms closed
Clamp Cylinders: 2.5” (6.35 cm) bore with pilot operated check valves
Tilt Cylinder: Provided by crane extension boom
Body Rotation: 285º power
Rotation System: Rotation bearing and worm-driven gear box
Clamping Pad Rotation: Optional: 90º Rotating Pads
TireMan Tilt: +85º to -37º
Hydraulic Controls: Incorporated with the crane controls
Approximate Shipping Weight: 1,550 lbs (703 kg) Standard
1,825 lbs (827 kg) With 90º Rotating Pad
Model TM4110 Specifications

Page 2 | Stellar®TM4110 TireMan Owner’s Manual
48” - Fixed Pads
47” - Rotating Pads
110” - Fixed Pads
109” - Rotating Pads
TM4110 Dimensional Layout

Stellar®TM4110 TireMan Owner’s Manual | Page 3
Installer Notice
According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of final completion, or a date between
those two dates. This requirement shall, however, be superseded by any conflicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.
Therefore, the installer of Stellar®Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Traffic and Motor Vehicle Safety Act.
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar TM4110
on a Stellar Service Crane. Each installation is considered unique so certain portions of this
chapter may or may not apply to your direct application. If a question should arise during
the installation process, please contact Stellar Customer Service at [phone].
This crane is designed for use with a Stellar Service Crane installed on a vehicle that meets
the minimum chassis requirements of the crane. It is the installer’s responsibility to assure
that the unit is mounted on a platform that will support the maximum crane rating of this
crane.
Do not install this crane/manipulator on a body not capable of handling
the loads imposed on it. Failure to do so may result in serious injury or death.
WARNING

Page 4 | Stellar®TM4110 TireMan Owner’s Manual
When using the torque data in the
chart, the following rules should be
observed:
• Bolt manufacturer’s particular
specifications should be consulted
when provided.
• Flat washers of equal strength
must be used.
• All torque measurements are
given in foot-pounds. To convert
to inch-pounds, multiply by 12.
• Torque values specified are for
bolts with residual oils or no special
lubricants applied.
• Torque values for socket-head
capscrews are the same as for
Grade 8 capscrews.
• Do not use these values if a different torque value or tightening
procedure is given for a specific application. Torque values listed are for general use
only. Check tightness of fasteners periodically.
• Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
• Fasteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.
• Tighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.
Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
3/8-16 0.3750 31 23 44 33 39
7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
9/16-12 0.5625 110 82 155 115 139
5/8-11 0.6250 150 115 220 160 192
3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
1 1/4-7 1.2500 1120 840 1815 1360 1646
1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
GRADE 5 GRADE 8 GRADE 9
Torque Data Chart
NOTICE

Stellar®TM4110 TireMan Owner’s Manual | Page 5
Hydraulic Installation
Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.
Do not touch or grab any hoses that could be under pressure. Release
system pressure before attempting to make adjustments or repairs.
Do not attempt service or repair when PTO is engaged.
Disassemble and assemble hydraulic components on a clean surface.
Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to
aid in assembly.
Hydraulic fluid expands when heated. This raises the pressure in an
unventilated tank. Release the tank pressure before removing the cap completely. Failure
to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.
Do not rely on the hydraulic fluid to support the boom or crane. If
hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or
blocking is supporting the boom before performing any maintenance or repair.
Contaminants in a hydraulic system affect operation and will result in
serious damage to the system components. Dirty hydraulic systems are a major cause of
component failures.
If evidence of foreign particles is found in the hydraulic system, flush the system.
When installing metal hydraulic tubes, tighten all fittings finger tight. Then , in order, tighten
the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes
are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight.
Position the hose so it does not rub the machine or another hose and has a minimum of
bending and twisting. Tighten fittings in both couplings.
Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose
should be installed so any bend is with this curvature.
WARNING
WARNING
WARNING
NOTICE

Page 6 | Stellar®TM4110 TireMan Owner’s Manual
Hydraulic Pressure Settings
Main Relief 3200 psi
Pressure (psi)
Function Flow (gpm) Extend Retract
Inner 10.6 3000 3000
Outer 10.6 3000 3000
Extension 6.6 3000 3000
Rotation 6.6 1700 1700
TM Rot 6.6 2500 2500
TM Pad Rot 6.6 3000 3000
TM Clamp 6.6 3000 3000
Face Seal (A)
Stellar®PN
Hose
Size
Fitting
Size Stellar®PN
O-ring Boss (B)
#4 C2027 D1245
#6 C2028 D1246
#8 C2029 D1247
#10 32223 D1248
#12 D1244 D1249
#161”
3/4”
5/8”
1/2”
3/8”
1/4”
D1250
B
A
Face Seal/O-Ring Size Chart

Stellar®TM4110 TireMan Owner’s Manual | Page 7
PN 67411
Hydraulic Kit - PN 67411

Page 8 | Stellar®TM4110 TireMan Owner’s Manual
PN 63809
Hydraulic Kit/w Rotating Pads - PN 63809

Stellar®TM4110 TireMan Owner’s Manual | Page 9
Decal Placement - PN 35432
03
04
02
01
35114
54598
35113
PART No.ITEM
DECAL TM4110 RATED LOAD
DECAL IDENTIFICATION TM4110
DECAL TM4110 TIREMAN ROATATION
DESCRIPTION
2
2
53850 DECAL STELLAR LOGO 4.00X11.
52
1
QTY
2
5
3
3
05
38664 DECAL CAPACITY TM4110 2
4
1
PN 35432

Page 10 | Stellar®TM4110 TireMan Owner’s Manual
TM4110 Standard Breakdown - PN 61223
C-BALANCE VALVE C6184
6
17
16
15
10
15
16
17
5
19
24
20
12
2
1
36
23
34
23
25
33
35
23
39
27
29
17
16
15
11
15
16 17
14
13
22
21
87
3
22 21
31
30 21
37
27
28
9
32
26
27
28
13
14
4
18
38
GEAR BOX REPLACEMENT KIT 39963
CYLINDER SEAL KIT 38974
CYLINDER SERIAL
NUMBER LOCATION

Stellar®TM4110 TireMan Owner’s Manual | Page 11
TM4110 Standard Bill - PN 61223
.YTQNOITPIRCSEDTRAPMETI
12V0114MTESAB722161
233944 GEARBOX 010(EAR 02356)1
333945 TURNTABLE BEARING 450-05110-11
451650 BODY TM4110 ROT PADS 1
252.13X05.2REDNILYC993275
22V0114MTMRA422166
10114MTDRAUGRAEG200537
1C0216MTDRAUGRAEG727928
964305 WEAR PAD TM4110 0.38X1.75X17.00
W/COUNTERSINKS 4
2T&D00.8X52.1NIP204701
2T&D00.7X52.1NIP2905311
12 32308 MOTOR HYD EATON 158-1035 1
13 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 34
14 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 34
15 7403 PIN CAP 0.44X2.50X0.19 YZ 8
88RGTALF83.0REHSAW3536C61
17 0351 CAP SCR 0.38-16X1.00 HHGR5 8
18 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 4
19 35097 CAP SCR 0.75-10X3.00 SHGR8 ZINC 4
20 D1307 CAP SCR 0.50-13X1.25 SHGR8 W/ RED
PATCH2
21 0343 WASHER 0.31 USS FLAT ZINC 8
22 0420 CAP SCR 0.31-18X0.75 HHGR5 6
23 0352 WASHER 0.50 USS FLAT ZINC 16
24 21151 GASKET MOTOR 008-10056-11
.YTQNOITPIRCSEDTRAPMETI
25 C6106 NUT 0.50-13 HHGR5 NYLOC8
26 D1315CAP SCR 0.25-20X1.00 FHSH CAP16
22TALF52.0REHSAW043072
28 0333 NUT 0.25-20 HHGR5 NYLOC20
29 0332 CAP SCR 0.25-20X1.75 HHGR52
30 8621CLAMP HOSE/TUBE AG-3 2
31 0486 CAP SCR 0.31-18X1.50 HHGR52
32 39545WEAR PAD TM4110 BACK 2
33 28034 ANGLE WLDMT BUMPER TM61202
34 27989 FLAT BELTED RUBBERTM6120 BUMPER 8
35 0359 CAP SCR 0.50-13X1.50 HHGR5 4
36 C1000CAP SCR 0.50-13X5.00 HHGR54
37 41687CAP SCR 0.25-20X1.25 FHSH CAP4
38 78431 LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-
30V 2
39 35111VALVE COMB DIV FD10-44-6T-N-441
NOT SHOWN:
D0240 (1) FTG 4-2 CPRSN-MP 90
D1810 (0.67 FT) TBE AIR SAEJ844 TYPE A .25 (RM)
D1345 (1) FTG 4-2 CPRSN-MP STRAIGHT
22161 (1) FTG 2-2 FP-FP COUPLER STRAIGHT BRASS
56589 (1) ZERK 1/8 NPT STRAIGHT LONG THREAD
9752 (2) CONNECT 2 PIN SHROUD PACKARD
9756 (4) CONTACT M TERM SHROUD 18-20
8384 (4) CABLE SEAL 18-20 PACKARD 39000
PN 61233

Page 12 | Stellar®TM4110 TireMan Owner’s Manual
TM4110 w/Rotation Pads Breakdown - PN 61386
18
40
47
50
17
18
30
46
21
17
43
17
11
48
16
17
53
7
5
19
20
2
14
15
29
13
21
22
1
3
8
24 23
45
32
NUMBER LOCATION
CYLINDER SERIAL
38
38
33
30
10 28
C-BALANCE VALVE C6184
25
CYLINDER SEAL KIT 38974
49
36
26
26
34
25
37
55
28
31
18
17
16 12
39
6
4
15
14
24
23
9
44
32
51
52
17
17
35
41
16
54
28
25
GEAR BOX REPLACEMENT KIT 39963
27
42
BUSHINGS INCLUDED IN 51344/51819
C-BALANCE VALVE 9803
CYLINDER SEAL KIT 1099
CYLINDER BUSHING 16067
23

Stellar®TM4110 TireMan Owner’s Manual | Page 13
TM4110 w/Rotation Pads Bill - PN 61386
.YTQNOITPIRCSEDTRAPMETI
12V0114MTESAB722161
233944 GEAR BOX TM4110 008-00253-11
333945 TURNTABLE BEARING 450-05110-11
451650 BODY TM4110 ROT PADS 1
252.13X05.2REDNILYC993275
661387ARM TM4110 ROT PADS SS V2 1
761388ARM TM4110 ROT PADS CS V2 1
835002 GUARD TTB TM4110 PC BLACK1
929727 GUARD TTB TM6120C PC BLACK1
10 64305WEAR PAD TM4110 0.38X1.75X17.00
W/COUNTERSINKS 4
2T&D00.8X52.1NIP204711
2T&D00.7X52.1NIP2905321
13 32308MOTOR HYD EATON 158-1035 1
14 C5902 WASHER 0.63 SAE FLAT YELLOW GR834
15 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 34
16 7403 PIN CAP 0.44X2.50X0.19 YZ 8
618RGTALF83.0REHSAW3536C71
18 0351 CAP SCR 0.38-16X1.00 HHGR5 8
19 C6219 WASHER 0.75 SAE FLAT YELLOW GR84
20 35097CAP SCR 0.75-10X3.00 SHGR8 ZINC 4
48RGTALF05.0REHSAW0970D12
22 D1307 CAP SCR 0.50-13X1.25 SHGR8 W/ RED
PATCH2
23 0343 WASHER 0.31 USS FLAT ZINC 10
24 0420 CAP SCR 0.31-18X0.75 HHGR5 6
25 0352 WASHER 0.50 USS FLAT ZINC 16
26 C6106 NUT 0.50-13 HHGR5 NYLOC8
27 D1315 CAP SCR 0.25-20X1.00 FHSH CAP12
42TALF52.0REHSAW043082
29 21151 GASKET MOTOR 008-10056-11
.YTQNOITPIRCSEDTRAPMETI
30 0333 NUT 0.25-20 HHGR5 NYLOC 20
31 0332 CAP SCR 0.25-20X1.75 HHGR54
32 8621CLAMP HOSE/TUBE AG-3 6
33 39545WEAR PAD TM4110 BACK 2
34 28034 ANGLE WLDMT BUMPER TM61202
35 27989 FLAT BELTED RUBBERTM6120 BUMPER8
36 0359 CAP SCR 0.50-13X1.50 HHGR54
37 C1000 CAP SCR 0.50-13X5.00 HHGR54
38 41687CAP SCR 0.25-20X1.25 FHSH CAP8
39 61391 PAD TM4110 ROT PAD SS V2 1
40 61394 PAD TM4110 ROT PAD CS V2 1
41 8377 PIN CAP 0.56X3.50X0.19 YZ 2
42 10172CAP SCR 0.50-13X1.00 HHGR8 ZY 2
43 51652CRPIN TEAR DROP 1.50X2.31 ZC 2
44 9320 PIN CAP 0.44X1.75X0.19 YZ 2
45 0489 CAP SCR 0.31-18X2.50 HHGR52
1SS57.9X00.2REDNILYC4431564
1SC57.9X00.2REDNILYC9181574
48 0492 CAP SCR 0.38-16X0.75 HHGR5 2
49 51445BUSHING COMPOSITE FIBER 2.00X2.504
2COLYNHH81-13.0TUN243005
283.1PMALC6855C15
52 16962 CAP SCR 0.38-16X1.50 HHGR8 2
53 56673 NUT 0.38-16 HHGR8 NYLO
C2
54 78431LIGHT FLOOD LED 3.2X2.9 850LM 16W 10-
30V2
55 35111 VALVE COMB DIV FD50-44-6T-N-442
NOT SHOWN:
D0240 (1) FTG 4-2 CPRSN-MP 90
D1810 (0.67 FT) TBE AIR SAEJ844 TYPE A .25 (RM)
D1345 (1) FTG 4-2 CPRSN-MP STRAIGHT
22161 (1) FTG 2-2 FP-FP COUPLER STRAIGHT BRASS
56589 (1) ZERK 1/8 NPT STRAIGHT LONG THREAD
9752 (2) CONNECT 2 PIN SHROUD PACKARD
9756 (4) CONTACT M TERM SHROUD 18-20
8384 (4) CABLE SEAL 18-20 PACKARD 39000
PN 61233

Page 14 | Stellar®TM4110 TireMan Owner’s Manual
PN 61401
.YTQNOITPIRCSEDTRAPMETI
12V0114MTKNIL283161
235102ZPPIN TEAR DROP 1.50X9.061
3 0067 BUSHING BPC24DXR24 1.50X1.506
452.X05.3X65.0PACNIP30474
5C6353 WASHER 0.38 SAE FLAT YELLOW GR84
613573CAP SCR 0.38-16X1.00 HHGR8 4
7 8621 CLAMP HOSE/TUBE AG-3 6
80343 WASHER 0.31 USS FLAT ZINC 2
2COLYNHH81-13.0TUN24309
6THGIARTSTPN8/1KREZ2951c01
11 61404ZPPIN TEAR DROP 1.50X11.06 1
12 16067BUSHING BPC24DXR16 1.50X1.00 2
1T&D00.01X05.1NIPPZ3783131
14 D0790 WASHER 0.50 SAE FLAT YELLOW GR82
15 10666CAP SCR 0.50-13X1.25 HHGR8 1
16 10172CAP SCR 0.50-13X1.00 HHGR8 1
5
6
5
4
3
12
13
11
14
15
10
3
3
1
9
10
3
8
3
54
10
6
16
14
2
4
6
5
4
7
6
Mounting Kit - PN 61401

Stellar®TM4110 TireMan Owner’s Manual | Page 15
Optional Pad Extensions - PN 35434
PN 35434
1
2
ITEM PARTDESCRIPTIONQTY.
1 34942 PAD EXTENSION TM4110 20"1
2 54922 PIN HITCH 0.63X6.50 W/LYNCH PIN1

Page 16 | Stellar®TM4110 TireMan Owner’s Manual
.YTQNOITPIRCSEDTRAPMETI
157921 PAD EXTENSION TM4110 TEAR DROP 2
254922 PIN HITCH 0.63X6.50 W/LYNCH PIN2
PN 58288
2
1
Optional Pad Extensions - PN 58288