Stihl BR 200 User manual

{
STIHL BR 200 Instruction Manual

Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2016 0458-455-0121-B. VA0.C16. 0000004601_013_GB
BR 200
English
1
{This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
Contents
Dear Customer,
Thank you for choosing a quality
engineered STIHL product.
It has been built using modern
production techniques and
comprehensive quality assurance.
Every effort has been made to ensure
your satisfaction and troublefree use of
the product.
Please contact your dealer or our sales
company if you have any queries
concerning this product.
Your
Dr. Nikolas Stihl
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 2
Assembling the Unit 7
Adjusting the Throttle Cable 8
Fitting the Harness 8
Fuel 9
Fueling 10
Information Before You Start 11
Starting / Stopping the Engine 11
Operating Instructions 13
Cleaning the Air Filter 14
Adjusting the Carburetor 14
Catalytic Converter 15
Spark Plug 16
Engine Running Behavior 17
Storing the Machine 17
Maintenance and Care 18
Minimize Wear and Avoid Damage 20
Main Parts 21
Specifications 22
Maintenance and Repairs 23
Disposal 23
EC Declaration of Conformity 23

BR 200
English
2
Pictograms
The meanings of the pictograms
attached to the machine are explained in
this manual.
Depending on the model concerned, the
following pictograms may be attached to
your machine.
Symbols in text
WARNING
Warning where there is a risk of an
accident or personal injury or serious
damage to property.
NOTICE
Caution where there is a risk of
damaging the machine or its individual
components.
Engineering improvements
STIHL's philosophy is to continually
improve all of its products. For this
reason we may modify the design,
engineering and appearance of our
products periodically.
Therefore, some changes, modifications
and improvements may not be covered
in this manual.
Observe all applicable local safety
regulations, standards and ordinances.
If you have not used this model before:
Have your dealer or other experienced
user show you how it is operated or
attend a special course in its operation.
Minors should never be allowed to use
this product.
Keep bystanders, especially children,
and animals away from the work area.
When the power tool is not in use, put it
in a place where it does not endanger
others. Secure it against unauthorized
use.
The user is responsible for avoiding
injury to third parties or damage to their
property.
Do not lend or rent your power tool
without the instruction manual. Be sure
that anyone using your power tool
understands the information contained
in this manual.
Guide to Using this Manual
Fuel tank; fuel mixture of
gasoline and engine oil
Operate manual fuel
pump
Safety Precautions and
Working Techniques
Special safety precau-
tions must be observed
when working with a
power tool.
It is important that you
read the instruction man-
ual before first use and
keep it in a safe place for
future reference. Non-
observance of the
instruction manual may
result in serious or even
fatal injury.

BR 200
English
3
The use of noise emitting power tools
may be restricted to certain times by
national or local regulations.
Do not operate your power tool if any of
its components are damaged.
Do not use a pressure washer to clean
your power tool. The solid jet of water
may damage parts of the power tool.
Accessories and Spare Parts
Only use parts and accessories that are
explicitly approved for this power tool by
STIHL or are technically identical. If you
have any questions in this respect,
consult a servicing dealer. Use only high
quality parts and accessories in order to
avoid the risk of accidents and damage
to the machine.
STIHL recommends the use of original
STIHL replacement parts and
accessories. They are specifically
designed to match the product and meet
your performance requirements.
Never attempt to modify your machine in
any way since this may increase the risk
of personal injury. STIHL excludes all
liability for personal injury and damage
to property caused while using
unauthorized attachments.
Physical Condition
To operate this power tool you must be
rested, in good physical condition and
mental health.
If you have any condition that might be
aggravated by strenuous work, check
with your doctor before operating a
power tool.
Persons with pacemakers only: The
ignition system of your power tool
produces an electromagnetic field of a
very low intensity. This field may
interfere with some pacemakers. To
reduce health risks, STIHL recommends
that persons with pacemakers consult
their physician and the pacemaker
manufacturer before operating this
power tool.
Do not operate the sprayer if you are
under the influence of any substance
(drugs, alcohol) which might impair
vision, dexterity or judgment.
Intended Use
The blower is designed for blow-
sweeping leaves, grass, paper and
similar materials, e.g. in gardens, sports
stadiums, car parks and driveways. It is
also suitable for blow-sweeping forest
paths.
Do not blow-sweep hazardous
materials.
Do not use the machine for any other
purpose because of the increased risk of
accidents and damage to the machine.
Never attempt to modify the product in
any way since this may result in
accidents or damage to the product.
Clothing and Equipment
Wear proper protective clothing and
equipment.
Wear sturdy shoes with non-slip soles.
WARNING
Wear hearing protection, e.g. earplugs
or ear muffs.
STIHL offers a comprehensive range of
personal protective clothing and
equipment.
Transporting the Power Tool
Always stop the engine.
Transporting in a vehicle:
–Properly secure your power tool to
prevent turnover, fuel spillage and
damage.
Clothing must be sturdy
but allow complete free-
dom of movement. Wear
snug-fitting clothing, an
overall and jacket combi-
nation, do not wear a
work coat.
Avoid any clothing,
scarves, neckties, jew-
elery or anything that
could get into the air
intake. Tie up and confine
long hair (e.g. with a hair
net, cap, hard hat, etc.).
To reduce the risk of eye
injuries, wear close-fit-
ting safety glasses in
accordance with Euro-
pean Standard EN 166.
Make sure the safety
glasses are a comforta-
ble and snug fit.

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4
Fueling
Always shut off the engine before
refueling.
Do not fuel a hot engine – fuel may spill
and cause a fire.
Always remove the power tool from your
back and put it on the ground before
refueling. Fuel the unit only when it is
standing on the ground.
Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly and avoid fuel spillage.
Fuel your power tool only in well-
ventilated areas. If you spill fuel, wipe
the machine immediately – if fuel gets on
your clothing, change immediately.
Screw-type fuel cap
Never use a tool to open or close the
screw-type fuel cap. This may damage
the cap and cause fuel leakage.
Before Starting
Check that your power tool is properly
assembled and in good condition – refer
to appropriate chapters in the instruction
manual.
–Check the fuel system for leaks,
paying special attention to visible
parts such as the tank cap, hose
connections and the manual fuel
pump (on machines so equipped). If
there are any leaks or damage, do
not start the engine – risk of fire.
Have your machine repaired by a
servicing dealer before using it
again.
–Throttle trigger must move freely
and spring back to the idle position
when released.
–The setting lever must move easily
to STOP or †
–The blower tubes must be properly
assembled.
–Keep the handles dry and clean –
free from oil and dirt – for safe
control of the power tool.
–Check that the spark plug boot is
secure – a loose boot may cause
arcing that could ignite combustible
fumes and cause a fire.
–Never attempt to modify the controls
or the safety devices in any way.
–Check condition of blower housing.
–Check condition of harness straps
and replace damaged or worn
straps.
A worn blower housing (cracks, nicks,
chips) may result in an increased risk of
injury from thrown foreign objects. If the
blower housing is damaged, consult
your dealer – STIHL recommends you
contact a STIHL servicing dealer.
To reduce the risk of accidents, do not
operate your power tool if it is not
properly assembled and in good
condition.
For emergencies: Practice quickly
releasing the shoulder straps and taking
the unit off your back.
Starting the Engine
Start the engine at least 3 meters from
the fueling spot, outdoors only.
Your power tool is designed to be
operated by one person only. Do not
allow other persons in the work area –
even when starting.
Do not drop start the power tool – start
the engine as described in the
instruction manual.
Place the power tool on level ground,
make sure you have secure footing, hold
the power tool securely.
As soon as the engine starts, the air flow
may throw small objects (e.g. stones) in
your direction.
During Operation
In the event of impending danger or in
an emergency, switch off the engine
immediately by moving the setting lever
to STOP or †.
Gasoline is an extremely
flammable fuel. Keep
clear of naked flames. Do
not spill any fuel – do not
smoke.
Check for leakage. To
reduce the risk of serious
of fatal burn injuries, do
not start or run the engine
until leak is fixed.
After fueling, tighten
down the screw-type fuel
cap as securely as
possible.

BR 200
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5
To reduce the risk of damage to
property, also maintain this distance
from other objects (vehicles, windows).
When blow-sweeping (in open ground
and gardens), watch out for small
animals to avoid harming them.
Never leave a running machine
unattended.
Take special care in slippery conditions
– damp, snow, ice,
on slopes and uneven ground.
Watch out for obstacles: Be careful of
refuse, tree stumps, roots and ditches
which could cause you to trip or stumble.
Never work on a ladder or any other
insecure support.
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
Work calmly and carefully – in daylight
conditions and only when visibility is
good. Stay alert so as not to endanger
others.
To reduce the risk of accidents, take a
break in good time to avoid tiredness or
exhaustion.
Mufflers with a catalytic converter can
become particularly hot.
To reduce the risk of serious or fatal
injury from breathing toxic fumes,
ensure proper ventilation when working
in trenches, hollows or other confined
locations.
To reduce the risk of accidents, stop
work immediately in the event of
nausea, headache, visual disturbances
(e.g. reduced field of vision), problems
with hearing, dizziness, deterioration in
ability to concentrate. Apart from other
possibilities, these symptoms may be
caused by an excessively high
concentration of exhaust gases in the
work area.
To reduce the risk of fire, do not smoke
while operating or standing near your
power tool. Note that combustible fuel
vapor may escape from the fuel system.
If dust levels are very high, always wear
a suitable respirator.
Operate your power tool so that it
produces a minimum of noise and
emissions – do not run the engine
unnecessarily, accelerate the engine
only when working.
After finishing work, put the unit down on
a level, non-flammable surface. To
reduce the risk of fire, do not put it down
near easily combustible materials (e.g.
wood chips, bark, dry grass, fuel).
If your power tool is subjected to
unusually high loads for which it was not
designed (e.g. heavy impact or a fall),
always check that it is in good condition
before continuing work – see also
"Before Starting Work". Check the fuel
system in particular for leaks and make
sure the safety devices are working
properly. Do not continue operating your
power tool if it is damaged. In case of
doubt, consult your servicing dealer.
Using the Blower
The machine is carried as a backpack.
Hold and control the blower tube with
your right hand on the control handle.
Walk slowly forwards as you work –
observe the nozzle outlet at all times –
do not walk backwards – risk of
stumbling.
Always shut off the engine before taking
the unit off your back.
To reduce the risk
of injury from
thrown objects, do
not allow any other
persons within 15
meters of your
own position.
Do not direct the air blast
towards bystanders or
animals since the air flow
can blow small objects at
great speed.
Your power tool produces
toxic exhaust fumes as
soon as the engine is
running. These fumes
may be colorless and
odorless and contain
unburned hydrocarbons
and benzol. Never run
the engine indoors or in
poorly ventilated loca-
tions, even if your model
is equipped with a cata-
lytic converter.
0009BA001 KN

BR 200
English
6
Working Technique
To minimize blowing time, use a rake
and broom to loosen dirt particles before
you start blowing.
Recommended working technique to
minimize air pollution:
–If necessary, dampen the surface to
be cleaned in order to avoid creating
too much dust.
–Do not blow particles in the direction
of bystanders, in particular in the
direction of children, pets, open
windows or freshly washed
vehicles. Take special care in such
situations.
–Remove the blow-swept debris in
rubbish bins – do not blow it onto the
neighbor's land.
Recommended working technique to
minimize noise:
–Operate your power tool at
reasonable times only – not early in
the morning, late at night or during
midday rest periods when people
could be disturbed. Observe local
rest periods.
–Operate blowers at the lowest
engine speed necessary to
accomplish the task.
–Check your blower before starting
work. Pay special attention to the
muffler, air intakes and air filter.
Vibrations
Prolonged use of the power tool may
result in vibration-induced circulation
problems in the hands (whitefinger
disease).
No general recommendation can be
given for the length of usage because it
depends on several factors.
The period of usage is prolonged by:
–Keeping your hands warm
–Work breaks
The period of usage is shortened by:
–Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, itching).
–Low outside temperatures.
–Gripping force (a tight grip hinders
circulation).
Continual and regular users should
monitor closely the condition of their
hands and fingers. If any of the above
symptoms appear (e.g. tingling
sensation in fingers), seek medical
advice.
Maintenance and Repairs
Service the machine regularly. Do not
attempt any maintenance or repair work
not described in the instruction manual.
Have all other work performed by a
servicing dealer.
STIHL recommends that you have
servicing and repair work carried out
exclusively by an authorized STIHL
servicing dealer. STIHL dealers are
regularly given the opportunity to attend
training courses and are supplied with
the necessary technical information.
Only use high-quality replacement parts
in order to avoid the risk of accidents
and damage to the machine. If you have
any questions in this respect, consult a
servicing dealer.
STIHL recommends the use of genuine
STIHL replacement parts. They are
specifically designed to match your
model and meet your performance
requirements.
To reduce the risk of injury, always shut
off the engine before carrying out any
maintenance or repairs or cleaning the
machine. – Exception: Carburetor and
idle speed adjustments.
Do not turn the engine over on the
starter with the spark plug boot or spark
plug removed since there is otherwise a
risk of fire from uncontained sparking.
Do not service or store your machine
near open flames.
Check the fuel filler cap for leaks at
regular intervals.
Use only a spark plug of the type
approved by STIHL and make sure it is
in good condition – see "Specifications".
Inspect the ignition lead (insulation in
good condition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to
hearing, do not operate your machine if
the muffler is damaged or missing.
Do not touch a hot muffler since burn
injury will result.

BR 200
English
7
Vibration behavior is influenced by the
condition of the AV elements – check the
AV elements at regular intervals.
Shut off the engine before rectifying
problems.
A screwdriver is included in the
accessory bag provided.
Fitting the Pleated Hose on the Elbow
NOpen the hose clamp (1) and fit it on
the pleated hose (2).
NEngage the tab in the recess.
NPush the pleated hose (2) over the
slip ring (3) as far as stop.
NLine up the hose clamp (1) and slip
ring (3) – as shown.
NTighten down the screw (arrow).
Mounting the Blower Tube and Nozzle
NConnect the blower tube (1) and
nozzle (2).
NConnect the blower tube (1) to
tube (3).
Assembling the Unit
12
9928BA001 AM
31
2
9928BA002 AM
9928BA019 AM
2
9928BA021 KN
1
1
9928BA022 KN
3

BR 200
English
8
Mounting the Control Handle
NPull the ends of the clamp on the
control handle (6) apart and push it
over stub of pleated hose (2).
NAttach throttle cable to retainer on
the hose clamp (1).
Adjusting the Control Handle
NPut the machine on your back and
adjust the harness – see "Fitting the
Harness".
NPush the blower tube (4) into the
stub of pleated hose (2) as far as
the stop.
NMove the control handle (6) along
the tube to the most comfortable
position.
NTighten down the screw on the
control handle (6).
It may be necessary to correct the
adjustment of the throttle cable after
assembling the machine or after a
prolonged period of operation.
Adjust the throttle cable only when the
unit is completely and properly
assembled.
NSet throttle trigger to the full throttle
position – as far as stop.
NCarefully rotate the screw in the
throttle trigger in the direction of the
arrow until you feel initial resistance.
Then rotate it another full turn.
Adjusting the Harness
NPull the ends of the straps
downwards to tighten the harness.
Loosening the Harness
NLift the tabs of the sliding adjusters.
NAdjust the harness so that the
backplate fits snugly and securely
against your back.
1
6
2
9928BA004 AM
2 4
6
9928BA005 AM
Adjusting the Throttle Cable
0009BA008 KN
Fitting the Harness
373BA003 KN
373BA004 KN

BR 200
English
9
Your engine requires a mixture of
gasoline and engine oil.
WARNING
For health reasons, avoid direct skin
contact with gasoline and avoid inhaling
gasoline vapor.
STIHL MotoMix
STIHL recommends the use of STIHL
MotoMix. This ready-to-use fuel mix
contains no benzol or lead, has a high
octane rating and ensures that you
always use the right mix ratio.
STIHL MotoMix uses STIHL HP Ultra
two-stroke engine oil for an extra long
engine life.
MotoMix is not available in all markets.
Mixing Fuel
NOTICE
Unsuitable fuels or lubricants or mix
ratios other than those specified may
result in serious damage to the engine.
Poor quality gasoline or engine oil may
damage the engine, sealing rings, hoses
and the fuel tank.
Gasoline
Use only high-quality brand-name
gasoline with a minimum octane rating
of 90 – leaded or unleaded.
If your machine is equipped with a
catalytic converter, you must use
unleaded gasoline.
NOTICE
A few tankfuls of leaded gasoline will
greatly reduce the efficiency of the
catalytic converter.
Gasoline with an ethanol content of
more than 10% can cause running
problems in engines with a manually
adjustable carburetor and should not be
used in such engines.
Engines equipped with M-Tronic deliver
full power when run on gasoline with an
ethanol content of up to 25% (E25).
Engine oil
Use only high-quality two-stroke engine
oil – preferably STIHL HP, HP Super or
HP Ultra, which are specially formulated
for use in STIHL engines. HP Ultra
guarantees high performance and a
long engine life.
These engine oils are not available in all
markets.
Use only STIHL 50:1 two-stroke engine
oil for the fuel mix in models with a
catalytic converter.
Mix Ratio
STIHL 50:1 two-stroke engine oil: 50
parts gasoline to 1 part oil
Examples
NUse a canister approved for storing
fuel. Pour oil into canister first, then
add gasoline and mix thoroughly.
Storing Fuel
Store fuel only in approved safety-type
fuel canisters in a dry, cool and safe
location protected from light and the sun.
Fuel mix ages – only mix sufficient fuel
for a few weeks work. Do not store fuel
mix for longer than 30 days. Exposure to
light, the sun, low or high temperatures
can quickly make the fuel mix unusable.
STIHL MotoMix may be stored for up to
2 years without any problems.
NThoroughly shake the mixture in the
canister before fueling your
machine.
WARNING
Pressure may build up in the canister –
open it carefully.
NClean the fuel tank and canister
from time to time.
Fuel
Gasoline STIHL engine oil 50:1
Liters Liters (ml)
1 0.02 (20)
5 0.10 (100)
10 0.20 (200)
15 0.30 (300)
20 0.40 (400)
25 0.50 (500)

BR 200
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10
Dispose of remaining fuel and cleaning
fluid properly in accordance with local
regulations and environmental
requirements.
Preparations
NBefore fueling, clean the filler cap
and the area around it to ensure that
no dirt falls into the tank.
Opening screw-type tank cap
NTurn the cap counterclockwise until
it can be removed from the tank
opening.
NRemove the cap.
Filling up with fuel
Take care not to spill fuel while fueling
and do not overfill the tank. STIHL
recommends you use the STIHL filler
nozzle (special accessory).
Closing screw-type tank cap
NPlace the cap in the opening.
NTurn the cap clockwise as far as
stop and tighten it down as firmly as
possible by hand.
Fueling
9928BA018 AM
002BA447 KN
002BA448 KN

BR 200
English
11
NOTICE
With the engine stopped and before
starting, check the air intakes between
the backplate and powerhead for
blockages and clean if necessary.
Functions of setting lever
Run position F
Engine runs or is ready to start. Throttle
trigger (2) can be moved to any position.
Switch off engine †
Ignition is interrupted, engine stops. The
setting lever (1) is not locked in this
position. It springs back to the run
position F. The ignition is switched on
again.
Fixed throttle
The throttle trigger (2) can be locked in
any position by operating the setting
lever (1).
To disengage the lock:
NReturn the setting lever (1) to the
run position F.
Starting the Engine
NObserve safety precautions.
NOTICE
Start your unit on a clean, dust-free
surface only to ensure that no dust is
sucked in.
NMove the setting lever the run
position F.
NPress the manual fuel pump bulb at
least five times – even if the bulb is
filled with fuel.
Information Before You Start
2
1
0009BA009 KN
2
1
0009BA010 KN
Starting / Stopping the
Engine
0009BA011 KN
9928BA006 AM

BR 200
English
12
Cold engine (cold start)
NTurn the choke knob to g.
Warm engine (warm start)
NTurn the choke knob to <.
Also use this setting if the engine has
been running but is still cold.
Starting
NPlace the unit securely on the
ground and make sure that
bystanders are well clear of the
nozzle outlet.
NMake sure you have a firm footing:
Hold the unit with your left hand on
the carrying handle and put one foot
against the base plate to prevent it
slipping.
NPull the starter grip slowly with your
right hand until you feel it engage
and then give it a brisk strong pull.
Do not pull out the starter rope to full
length – it might otherwise break.
NDo not let the starter grip snap back.
Guide it slowly back into the housing
so that the starter rope can rewind
properly.
NContinue cranking until the engine
runs.
Other hints on starting
If the engine stops while the choke knob
in on g or during acceleration
NMove the choke knob to < and
continue cranking until the engine
runs.
If the engine does not start
NMake sure all settings are correct
(choke knob, setting lever in run
position F).
NRepeat the starting procedure.
If fuel tank has been run completely dry
and then refueled
NPress the manual fuel pump bulb at
least five times – even if the bulb is
filled with fuel.
9928BA007 AM
9928BA008 AM
9928BA015 AM
9928BA006 AM

BR 200
English
13
As soon as the engine runs
NOperate the throttle trigger.
NChoke knob automatically returns to
the run position F when the throttle
trigger is operated.
At very low outside temperatures
NOpen throttle slightly – warm up the
engine for a short period.
Shut off the engine.
NMove the setting lever in the
direction of † – the engine stops –
the setting lever springs back to the
on position.
During Operation
After a long period of full throttle
operation, allow the engine to run for a
short while at idle speed so that engine
heat can be dissipated by the flow of
cooling air. This helps protect engine-
mounted components (ignition,
carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the
engine to cool down. Keep the machine
in a dry place, well away from sources of
ignition, until you need it again. For
longer out-of-service periods – see
"Storing the Machine".
0009BA016 KN
9928BA009 AM
0009BA018 KN
Operating Instructions

BR 200
English
14
If there is a noticeable loss of engine
power
NTurn the filter cover lock (1)
counterclockwise to the vertical
position.
NRemove the filter cover (2).
NClean away loose dirt from around
the filter.
NPull off the adapter (3) and remove
the filter (4).
NFit a new filter element. As a
temporary measure you can knock it
out on the palm of your hand or blow
it out with compressed air. Do not
wash.
Replace any damaged parts.
Install the filter element.
NFit the filter in the filter housing and
push the retainer into position.
NRefit the filter cover and turn the
filter cover lock to the horizontal
position
The carburetor comes from the factory
with a standard setting.
This setting provides an optimum fuel-air
mixture under most operating
conditions.
With this carburetor it is only possible to
adjust the high speed screw (H) and low
speed screw (L) within fine limits.
Preparations
NStopping the engine
NCheck the air filter and clean or
replace if necessary.
NCheck that the throttle cable is
properly adjusted – readjust if
necessary – see chapter on
"Adjusting the Throttle Cable".
NCheck the spark arresting screen
(not in all models, country-specific)
in the muffler and clean or replace if
necessary.
Cleaning the Air Filter
2431BA020 KN
1
2
3
4
9928BA011 AM
Adjusting the Carburetor

BR 200
English
15
Standard Setting
NTurn high speed screw (H)
counterclockwise as far as stop (no
more than 3/4 turn).
NTurn the low speed screw (L)
carefully clockwise as far as stop,
then turn it back 3/4 turn.
Adjusting Idle Speed
NCarry out the standard setting.
NStart and warm up the engine.
Engine stops while idling
NTurn the idle speed screw (LA)
clockwise until the engine runs
smoothly.
Erratic idling behavior, engine stops
even though setting of LA screw has
been corrected, poor acceleration
Idle setting is too lean
NTurn the low speed screw (L)
counterclockwise, no further than
stop, until the engine runs and
accelerates smoothly.
Erratic idling behavior, engine speed
drops when swinging the machine
Idle setting is too rich
NTurn the low speed screw (L)
clockwise until the engine runs and
accelerates smoothly.
It is usually necessary to change the
setting of the idle speed screw (LA) after
every correction to the low speed
screw (L).
Fine Tuning for Operation at High
Altitude
A slight correction of the setting may be
necessary if engine does not run
satisfactorily:
NCarry out the standard setting.
NWarm up the engine.
NTurn high speed screw (H) slightly
clockwise (leaner) – no further than
stop.
NOTICE
After returning from high altitude, reset
the carburetor to the standard setting.
If the setting is too lean there is a risk of
engine damage due to insufficient
lubrication and overheating.
Power tools with a catalytic converter
(depending on model) must be run on a
50 : 1 mixture of unleaded gasoline and
STIHL two-stroke engine oil or
equivalent two-stroke engine oil – see
chapter on "Fuel".
The catayltic converter integrated in the
muffler reduces the harmful emissions in
the exhaust gas.
The correct carburetor setting (if
adjustable) and strict observance of the
prescribed mix ratio of gasoline and two-
stroke engine oil are essential to
minimize harmful emissions and ensure
a long catalytic converter service life.
9928BA012 AM9928BA013 AM
Catalytic Converter

BR 200
English
16
NIf the engine is down on power,
difficult to start or runs poorly at idle
speed, first check the spark plug.
NFit a new spark plug after about 100
operating hours – or sooner if the
electrodes are badly eroded. Install
only suppressed spark plugs of the
type approved by STIHL – see
"Specifications".
Removing the Spark Plug
NPull off the spark plug boot (1).
NUnscrew the spark plug.
Checking the spark plug
NClean dirty spark plug.
NCheck electrode gap (A) and
readjust if necessary – see
"Specifications".
NRectify the problems which have
caused fouling of the spark plug.
Possible causes are:
–Too much oil in fuel mix.
–Dirty air filter.
–Unfavorable running conditions.
WARNING
If the spark plug comes with a
detachable adapter nut (1), screw the
adapter onto the thread and tighten it
down firmly to reduce the risk of arcing
and fire.
Installing the spark plug
NScrew home the spark plug, fit the
boot and press it down firmly.
Spark Plug
1
9928BA014 AM
000BA039 KN
A
1
000BA045 KN

BR 200
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If engine running behavior is
unsatisfactory even though the air filter
is clean and the carburetor is properly
adjusted, the cause may be the muffler.
Have the muffler checked for
contamination (carbonization) by your
servicing dealer.
STIHL recommends that you have
servicing and repair work carried out
exclusively by an authorized STIHL
servicing dealer.
For periods of 3 months or longer
NDrain and clean the fuel tank in a
well ventilated area.
NDispose of fuel properly in
accordance with local
environmental requirements.
NRun the engine until the carburetor
is dry – this helps prevent the
carburetor diaphragms sticking
together.
NThoroughly clean the machine – pay
special attention to the cylinder fins
and air filter.
NStore the machine in a dry, high or
locked location, – out of the reach of
children and other unauthorized
persons.
Engine Running Behavior Storing the Machine

BR 200
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Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily work-
ing time is longer or operating conditions are difficult (very dusty work area, etc.),
shorten the specified intervals accordingly.
before starting work after finishing work or daily after each refueling stop weekly monthly every 12 months if problem if damaged as required
Complete machine
Visual inspection (condition, leaks) XX
Clean X
Control handle Check operation XX
Air filter
Clean X
Replace X
Manual fuel pump
Check X
Have repaired by servicing dealer1) X
Pickup body in fuel tank
Have checked by servicing dealer1) X
Have replaced by servicing dealer1) XX
Fuel tank Clean X
Carburetor
Check idle adjustment XX
Readjust idle X
Spark plug
Readjust electrode gap X
Replace after every 100 operating hours
Cooling inlet
Visual inspection X
Clean X
All accessible screws and nuts (not adjust-
ing screws) Retighten X
Anti-vibration elements
Check XXX
Have replaced by servicing dealer 1) X