Stihl FC 91 User manual

{
STIHL FC 91
WARNING
Read Instruction Manual thoroughly
before use and follow all safety
precautions – improper use can
cause serious or fatal injury.
ADVERTENCIA
Antes de usar la máquina lea y siga
todas las precauciones de
seguridad dadas en el manual de
instrucciones – el uso incorrecto
puede causar lesiones graves o
mortales.
Instruction Manual
Manual de instrucciones

Instruction Manual
1 - 35
Manual de instrucciones
36 - 75

Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2017 0458-229-8621-A. VA2.G17. 0000007325_005_GB
FC 91
English
1
{This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
Contents
Allow only persons who fully understand
this manual to operate your edger.
To receive maximum performance and
satisfaction from your STIHL edger, it is
important that you read, understand and
follow the safety precautions and the
operating and maintenance instructions
in chapter "Safety Precautions and
Working Techniques" before using your
edger. For further information you can
go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
manual.
WARNING
Because an edger is a high-speed
cutting tool some special safety
precautions must be observed to reduce
the risk of personal injury. Careless or
improper use may cause serious or even
fatal injury.
Make sure your unit is equipped with the
proper deflector and handle for the type
of cutting attachment being used.
Always wear proper eye protection.
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 3
Using the Unit 11
Mounting the Loop Handle 13
Adjusting the Throttle Cable 14
Mounting the Cutting Blade 14
Fuel 15
Fueling 16
Starting / Stopping the Engine 17
Operating Instructions 19
Replacing the Air Filter 19
Engine Management 20
Adjusting the Carburetor 20
Spark Arresting Screen in Muffler 20
Spark Plug 21
Storing the Machine 22
Replacing the Depth Wheel 22
Replacing the Skirt 23
Replacing the Cutting Blade 23
Checking and Replacing the Wear
Guard 24
Maintenance and Care 25
Main Parts 27
Specifications 28
Maintenance and Repairs 29
Disposal 29
Limited Warranty 30
STIHL Incorporated Federal
Emission Control Warranty
Statement 30
STIHL Incorporated California
Exhaust and Evaporative
Emissions Control Warranty
Statement 32
Trademarks 34

FC 91
English
2
Pictograms
The meanings of the pictograms
attached to or embossed on the
machine are explained in this manual.
Depending on the model concerned, the
following pictograms may be on your
machine.
Symbols in Text
Many operating and safety instructions
are supported by illustrations.
The individual steps or procedures
described in the manual may be marked
in different ways:
NA bullet marks a step or procedure.
A description of a step or procedure that
refers directly to an illustration may
contain item numbers that appear in the
illustration. Example:
NLoosen the screw (1).
NLever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
symbols and signal words described
below:
DANGER
Indicates a hazardous situation that, if
not avoided, will result in death or
serious injury.
WARNING
Indicates a hazardous situation that, if
not avoided, could result in death or
serious injury.
NOTICE
Indicates a risk of property damage,
including damage to the machine or its
individual components.
Engineering Improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. Therefore,
some changes, modifications and
improvements may not be covered in
this manual. If the operating
characteristics or the appearance of
your machine differs from those
described in this manual, please contact
your STIHL dealer or the STIHL
distributor for your area for assistance.
Guide to Using this Manual
Fuel tank for gasoline
and engine oil mixture
Press to operate decom-
pression valve
Manual fuel pump
Press to operate manual
fuel pump
Filler hole for gear
lubricant
Air intake summer mode
Air intake winter mode
Handle heating

FC 91
English
3
WARNING
As more fully explained later in these
Safety Precautions, to reduce the risk of
personal injury, make sure your unit is
equipped with the proper handle,
harness and deflector. Use only cutting
attachments that are specifically
authorized by STIHL for use on your FC
model.
Have your STIHL dealer show you how
to operate your power tool. Observe all
applicable local safety regulations,
standards and ordinances.
WARNING
Do not lend or rent your power tool
without the instruction manual. Be sure
that anyone using it understands the
information contained in this manual.
WARNING
The use of this machine may be
hazardous. If the rotating blade comes in
contact with your body, it will cut you.
When it comes in contact with solid
foreign objects such as rocks or bits of
metal, it may fling them directly or by
ricochet in the direction of bystanders or
the operator. Striking such objects could
damage the cutting attachment and may
cause blades to crack, chip or break.
Thrown objects, including broken
blades, may result in serious or fatal
injury to the operator or bystanders.
Use your edger only for edging in grass,
weeds and soft green plants.
WARNING
Do not use it for other purposes, since
misuse may result in personal injury or
property damage, including damage to
the machine.
WARNING
Minors should never be allowed to use
this power tool. Bystanders, especially
children, and animals should not be
allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders
and damage to property, never let your
power tool run unattended. When it is
not in use (e.g. during a work break),
shut it off and make sure that
unauthorized persons do not use it.
Most of these safety precautions and
warnings apply to the use of all STIHL
edgers. Different models may have
different parts and controls. See the
appropriate section of your instruction
manual for a description of the controls
and function of the parts of your model.
Safe use of an edger involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol, etc.) which might impair vision,
dexterity or judgment. Do not operate
this machine when you are fatigued.
WARNING
Be alert – if you get tired, take a break.
Tiredness may result in loss of control.
Working with any power tool can be
strenuous. If you have any condition that
might be aggravated by strenuous work,
check with your doctor before operating
this machine.
WARNING
Prolonged use of a power tool (or other
machines) exposing the operator to
vibrations may produce whitefinger
disease (Raynaud's phenomenon) or
carpal tunnel syndrome.
Safety Precautions and
Working Techniques
Because an edger is a
high-speed, fast-cutting
power tool, special safety
precautions must be
observed to reduce the
risk of personal injury.
It is important that you
read, fully understand
and observe the following
safety precautions and
warnings. Read the
instruction manual and
the safety precautions
periodically. Careless or
improper use may cause
serious or fatal injury.

FC 91
English
4
These conditions reduce the hand's
ability to feel and regulate temperature,
produce numbness and burning
sensations and may cause nerve and
circulation damage and tissue necrosis.
All factors which contribute to
whitefinger disease are not known, but
cold weather, smoking and diseases or
physical conditions that affect blood
vessels and blood transport, as well as
high vibration levels and long periods of
exposure to vibration are mentioned as
factors in the development of whitefinger
disease. In order to reduce the risk of
whitefinger disease and carpal tunnel
syndrome, please note the following:
–Most STIHL power tools are
available with an anti-vibration
("AV") system designed to reduce
the transmission of vibrations
created by the machine to the
operator's hands. An AV system is
recommended for those persons
using power tools on a regular or
sustained basis.
–Wear gloves and keep your hands
warm.
–Keep the AV system well
maintained. A power tool with loose
components or with damaged or
worn AV elements will tend to have
higher vibration levels.
–Maintain a firm grip at all times, but
do not squeeze the handles with
constant, excessive pressure. Take
frequent breaks.
All the above-mentioned precautions do
not guarantee that you will not sustain
whitefinger disease or carpal tunnel
syndrome. Therefore, continual and
regular users should closely monitor the
condition of their hands and fingers. If
any of the above symptoms appear,
seek medical advice immediately.
WARNING
The ignition system of the STIHL unit
produces an electromagnetic field of a
very low intensity. This field may
interfere with some pacemakers. To
reduce the risk of serious or fatal injury,
persons with a pacemaker should
consult their physician and the
pacemaker manufacturer before
operating this tool.
Proper Clothing
WARNING
To reduce the risk of injury, the operator
should wear proper protective apparel.
The deflector provided with your power
tool will not protect the operator from all
foreign objects (gravel, glass, wire, etc.)
thrown back by the rotating cutting
attachment. Thrown objects may also
ricochet and strike the operator.
WARNING
WARNING
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
To reduce the risk of
injury to your eyes never
operate your power tool
unless wearing goggles
or properly fitted protec-
tive glasses with
adequate top and side
protection complying with
ANSI Z87 "+" (or your
applicable national stand-
ard). If there is a risk of
injury to the operator´s
face, STIHL also recom-
mends that you also wear
a face shield or face
screen over your gog-
gles or protective
glasses.
Power tool noise may
damage your hearing.
Wear sound barriers (ear
plugs or ear mufflers) to
protect your hearing.
Continual and regular
users should have their
hearing checked
regularly.

FC 91
English
5
Avoid loose-fitting jackets, scarfs,
neckties, jewelry, flared or cuffed pants,
unconfined long hair or anything that
could become caught on branches,
brush or the moving parts of the unit.
Secure hair so it is above shoulder level.
THE POWER TOOL
For illustrations and definitions of the
power tool parts see the chapter on
"Main Parts."
WARNING
Never modify this power tool in any way.
Only attachments supplied by STIHL
and expressly approved by STIHL for
use with the specific STIHL model are
authorized. Although certain
unauthorized attachments are useable
with STIHL power tools, their use may,
in fact, be extremely dangerous.
If this tool is subjected to unusually high
loads for which it was not designed (e.g.
heavy impact or a fall), always check
that it is in good condition before
continuing work. Check in particular that
the fuel system is tight (no leaks) and
that the controls and safety devices are
working properly. Do not continue
operating this machine if it is damaged.
In case of doubt, have it checked by your
STIHL servicing dealer.
THE USE OF THE POWER TOOL
Transporting the Power Tool
WARNING
To reduce the risk of injury from loss of
control and blade contact, never carry or
transport your power tool with the cutting
attachment moving.
It may be carried only in a horizontal
position. Grip the shaft in a manner that
the machine is balanced horizontally.
Keep the hot muffler away from your
body and the cutting attachment behind
you.
WARNING
Always shut off the engine and make
sure that the cutting attachment has
stopped before putting an edger down.
When transporting it in a vehicle,
properly secure it to prevent turnover,
fuel spillage and damage to the unit.
Fuel
Your STIHL power tool uses an oil-
gasoline mixture for fuel (see the
chapter on "Fuel" of your instruction
manual.)
Always wear heavy duty
work gloves (e.g. made of
leather or other wear
resistant material) when
handling the machine
and metal blades. Heavy-
duty, nonslip gloves
improve your grip and
help to protect your
hands.
Clothing must be sturdy
and snug-fitting, but allow
complete freedom of
movement. Wear long
pants made of heavy
material to help protect
your legs. Do not wear
shorts, sandals or go
barefoot.
Good footing is very
important. Wear sturdy
boots with nonslip soles.
Steel-toed safety boots
are recommended.
Wear an approved safety
hard hat to reduce the
risk of injury to your head
when there is a danger of
head injuries.
0000-GXX-1560-A0

FC 91
English
6
WARNING
Fueling Instructions
WARNING
To reduce the risk of serious injury from
burns, never attempt to refuel the unit
until it has been completely removed
from the operator.
WARNING
Fuel your power tool in well-ventilated
areas, outdoors. Always shut off the
engine and allow it to cool before
refueling. Gasoline vapor pressure may
build up inside the fuel tank depending
on the fuel used, the weather conditions
and the tank venting system.
In order to reduce the risk of burns and
other personal injury from escaping gas
vapor and fumes, remove the fuel filler
cap on your power tool carefully so as to
allow any pressure build-up in the tank
to release slowly. Never remove the fuel
filler cap while the engine is running.
Select bare ground for fueling and move
at least 10 feet (3 m) from the fueling
spot before starting the engine. Wipe off
any spilled fuel before starting your
machine.
WARNING
WARNING
In order to reduce the risk of fuel spillage
and fire from an improperly tightened
fuel cap, correctly position and tighten
the fuel cap in the fuel tank opening.
WARNING
See also the "Fueling" chapter in your
Instruction Manual for additional
information.
Before Starting
WARNING
Always check your power tool for proper
condition and operation before starting,
particularly the throttle trigger, throttle
trigger lockout, stop switch, cutting
blade, deflector and harness. The
throttle trigger must move freely and
always spring back to the idle position.
Never attempt to modify the controls or
safety devices. Never use a power tool
that is damaged or not properly
maintained.
WARNING
Check fuel system for leaks, especially
the visible parts, e.g., filler cap, hose
connections, manual fuel pump (only for
power tools equipped with a manual fuel
pump). Do not start the engine if there
are leaks or damage – risk of fire! Have
the machine repaired by a servicing
dealer before using it.
WARNING
Do not attach any cutting attachment to
a unit without proper installation of all
required parts. Failure to use the proper
parts may cause the blade to fly off and
seriously injure the operator or
bystanders.
WARNING
The cutting attachment must be properly
tightened and in safe operating
condition. Inspect for loose parts (nuts,
screws, etc.) and for cracked, bent,
warped or damaged blades. Replace
damaged blades before using the power
tool.
Gasoline is an extremely
flammable fuel. If spilled
and ignited by a spark or
other ignition source, it
can cause fire and seri-
ous burn injury or
property damage. Use
extreme caution when
handling gasoline or fuel
mix. Do not smoke or
bring any fire or flame
near the fuel or the power
tool. Note that combus-
tible fuel vapor may
escape from the fuel
system.
Check for fuel leakage
while refueling and during
operation. If fuel leakage
is found, do not start or
run the engine until the
leak is fixed and any
spilled fuel has been
wiped away. Take care
not to get fuel on your
clothing. If this happens,
change your clothing
immediately.
Unit vibrations can cause
an improperly tightened
fuel filler cap to loosen or
come off and spill quanti-
ties of fuel. In order to
reduce the risk of fuel
spillage and fire, tighten
the fuel filler cap by hand
as securely as possible.

FC 91
English
7
Keep the handles clean and dry at all
times; it is particularly important to keep
them free of moisture, pitch, oil, fuel mix,
grease or resin in order for you to
maintain a firm grip and properly control
your power tool.
WARNING
Check that the spark plug boot is
securely mounted on the spark plug – a
loose boot may cause arcing that could
ignite combustible fumes and cause a
fire.
WARNING
An arrow on the deflector shows the
correct direction of rotation of the cutting
blade.
The arrow on the deflector must always
face away from you, so that cuttings and
other debris will be diverted away from
the machine and your position (see
chapter "Working Techniques".)
For proper control and less fatigue
during operation, adjust the loop handle
to suit your size before starting work.
Starting
WARNING
Start the engine at least 10 feet (3 m)
from the fueling spot, outdoors only.
For specific starting instructions, see the
appropriate section of your manual.
Place the power tool on firm ground or
other solid surface in an open area.
Maintain good balance and secure
footing.
WARNING
To reduce the risk of injury from blade
contact, be absolutely sure that the
cutting attachment is clear of you and all
other obstructions and objects, including
the ground, because when the engine
starts at starting-throttle, engine speed
will be fast enough for the clutch to
engage and move the cutting
attachment.
Once the engine has started,
immediately blip the throttle trigger,
which should release the starting throttle
and allow the engine to slow down to
idle.
With the engine running only at idle,
attach the power tool to the spring hook
of your harness (see appropriate
chapter of this manual.)
WARNING
Your power tool is a one-person
machine. Do not allow other persons in
the general work area, even when
starting.
WARNING
To reduce the risk of injury from loss of
control, do not attempt to "drop start"
your power tool.
WARNING
When you pull the starter grip, do not
wrap the starter rope around your hand.
Do not let the grip snap back, but guide
the starter rope to rewind it properly.
Failure to follow this procedure may
result in injury to your hand or fingers
and may damage the starter
mechanism.
Important Adjustments
WARNING
To reduce the risk of personal injury
from loss of control or contact with the
running cutting attachment, do not use
your unit with incorrect idle adjustment.
At correct idle speed, the cutting
attachment should not move. For
directions on how to adjust idle speed,
see the appropriate section of your
instruction manual.
If you cannot set the correct idle speed,
have your STIHL dealer check your
power tool and make proper
adjustments and repairs.
To reduce the risk
of personal injury
to the operator
from blade con-
tact and thrown
objects, make sure
your unit is
equipped with the
proper deflector,
handle and
harness.
257BA003 KN

FC 91
English
8
During Operation
Holding and Controlling the Power Tool
Always hold the unit firmly with both
hands on the handles while you are
working. Wrap your fingers and thumbs
around the handles.
Your right hand should grip the rear
handle. This also applies to left-handers.
WARNING
To reduce the risk of injury from loss of
control, never work on a ladder or on any
other insecure support. Never hold the
cutting attachment above waist height.
WARNING
WARNING
Do not overreach. Keep proper footing
and balance at all times. Special care
must be taken in slippery conditions (wet
ground, snow) and in difficult, overgrown
terrain. Watch for hidden obstacles such
as tree stumps, roots and ditches to
avoid stumbling. For better footing, clear
away scrub and cuttings. Be extremely
cautious when working on slopes or
uneven ground.
Working Conditions
Operate and start your power tool only
outdoors in a well ventilated area.
Operate it under good visibility and
daylight conditions only. Work carefully.
WARNING
WARNING
If the vegetation being cut or the
surrounding ground is coated with a
chemical substance (such as an active
pesticide or herbicide), read and follow
the instructions and warnings that
accompanied the substance at issue.
WARNING
Inhalation of certain dusts, especially
organic dusts such as mold or pollen,
can cause susceptible persons to have
an allergic or asthmatic reaction.
Substantial or repeated inhalation of
dust and other airborne contaminants, in
particular those with a smaller particle
size, may cause respiratory or other
illnesses. Control dust at the source
where possible. Use good work
practices, such as operating the unit so
that the wind or operating process
directs any dust raised by the power tool
away from the operator. Follow the
recommendations of EPA / OSHA /
NIOSH and occupational and trade
associations with respect to dust
("particulate matter".) When the
inhalation of dust cannot be
substantially controlled, i.e., kept at or
near the ambient (background) level, the
operator and any bystanders should
wear a respirator approved by NIOSH /
MSHA for the type of dust encountered.
Operating Instructions
WARNING
Do not operate your power tool using the
starting throttle lock, as you do not have
control of the engine speed.
Never attempt to operate
your power tool with one
hand. Loss of control of
the power tool resulting in
serious or fatal injury may
result. To reduce the risk
of cut injuries, keep
hands and feet away
from the cutting attach-
ment. Never touch a
moving cutting attach-
ment with your hand or
any other part of your
body.
002BA054 KN
As soon as the engine is
running, this product gen-
erates toxic exhaust
fumes containing chemi-
cals, such as unburned
hydrocarbons (including
benzene) and carbon
monoxide, that are
known to cause respira-
tory problems, cancer,
birth defects, or other
reproductive harm. Some
of the gases (e.g. carbon
monoxide) may be color-
less and odorless. To
reduce the risk of serious
or fatal injury / illness
from inhaling toxic fumes,
never run the machine
indoors or in poorly venti-
lated locations.

FC 91
English
9
In the event of an emergency, switch off
the engine immediately – by pressing
the stop switch.
WARNING
The cutting attachment continues to
rotate for a short period after the throttle
trigger is released (flywheel effect.)
WARNING
The rotating cutting attachment may
fling foreign objects directly or by
ricochet a great distance.
To reduce the risk of eye and other injury
always wear proper eye protection (see
the chapter on "Proper Clothing") and
ensure that bystanders are at least
50 feet (15 m) away. To reduce the risk
of damage to property, also maintain this
distance from such objects as vehicles
or windows. Even maintaining a
minimum distance of 15 meters cannot
exclude the potential danger. Any
coworkers who must be in the restricted
area should also wear goggles or
protective glasses. Stop the engine
immediately if you are approached.
WARNING
WARNING
During cutting, check the tightness and
the condition of the cutting attachment at
regular short intervals with the engine
and attachment stopped. If the behavior
of the attachment changes during use,
stop the engine immediately, wait until
the cutting attachment stops, and check
the nut securing the attachment for
tightness and the blade for cracks, wear
and damage.
WARNING
A loose blade may vibrate, crack, break
or come off the edger, which may result
in serious or fatal injury. Make sure that
the cutting attachment is properly
tightened. Use the wrench supplied or
one of sufficient length to obtain the
proper torque. If the blade loosens after
being properly tightened, stop work
immediately. The retaining nut may be
worn or damaged and should be
replaced. If the blade continues to
loosen, see your STIHL dealer. Never
use an edger with a loose cutting
attachment.
WARNING
Replace a cracked, bent, warped,
damaged, dull or worn out blade
immediately, even if damage is limited to
superficial cracks. Such attachments
may shatter at high speed and cause
serious or fatal injury.
WARNING
When using your edger, avoid cutting
close to fences, sides of buildings, tree
trunks, stones or other such objects that
could cause the power tool to kick out or
could cause damage to the blade.
WARNING
If a rotating metal blade strikes a rock or
other hard object, sparks may be
created, which can ignite flammable
materials under certain circumstances.
Flammable materials can include dry
vegetation and brush, particularly when
weather conditions are hot and dry.
When there is a risk of fire or wildfire, do
not use metal blades around flammable
materials or around dry vegetation or
brush. Contact your local fire authorities
or the U.S. Forestry Service if you have
any question about whether vegetation
and weather conditions are suitable for
the use of a metal blade.
WARNING
If the blade or deflector becomes
clogged or stuck, always shut off the
engine and make sure the cutting
attachment has stopped before
cleaning. Grass, weeds, etc. should be
cleaned off the blade at regular intervals.
15m (50ft)
Inspect the work area: To
reduce the risk of injury,
remove stones, pieces of
metal and other solid
objects which could be
thrown 15 meters or more
by the cutting attachment
or damage the cutting
attachment and property
(e.g. parked vehicles,
windows).

FC 91
English
10
WARNING
To reduce the risk of unintentional
rotation of the cutting attachment and
injury, always shut off the engine before
replacing the cutting attachment.
WARNING
The gearbox becomes hot during
operation. To reduce the risk of burn
injury, do not touch the gear housing
when it is hot.
WARNING
Never modify your muffler. Any
modification could cause an increase in
heat radiation, sparks or sound level,
thereby increasing the risk of fire, burn
injury or hearing loss. You may also
permanently damage the engine. Have
your muffler serviced and repaired by
your STIHL servicing dealer only.
WARNING
The muffler and other parts of the engine
(e.g. fins of the cylinder, spark plug)
become hot during operation and remain
hot for a while after stopping the engine.
To reduce risk of burns, do not touch the
muffler and other parts while they are
hot. Keep the area around the muffler
clean. Remove excess lubricant and all
debris such as pine needles, branches
or leaves. Let the engine cool down
sitting on concrete, metal, bare ground
or solid wood away from any
combustible substances.
WARNING
An improperly mounted or damaged
cylinder housing or a
damaged/deformed muffler shell may
interfere with the cooling process of the
muffler. To reduce the risk of fire or burn
injury, do not continue work with a
damaged or improperly mounted
cylinder housing or a
damaged/deformed muffler shell.
Your muffler is furnished with a spark
arresting screen designed to reduce the
risk of fire from the emission of hot
particles. Never operate your unit with a
missing or damaged spark arresting
screen. If your gas/oil mix ratio is correct
(i.e., not too rich), this screen will
normally stay clean as a result of the
heat from the muffler and need no
service or maintenance. If you
experience loss of performance and you
suspect a clogged screen, have your
muffler maintained by a STIHL servicing
dealer. Some state or federal laws or
regulations may require a properly
maintained spark arrestor for certain
uses. See the "Maintenance, Repair and
Storing" section of these Safety
Precautions. Remember that the risk of
a brush or forest fire is greater in hot or
dry conditions.
USING THE CUTTING ATTACHMENT
For an illustration of the cutting
attachment and instructions on proper
mounting see the chapter on "Replacing
the Cutting Blade" in your instruction
manual.
WARNING
To reduce the risk of severe or fatal
injury from blade contact and / or loss of
control, never attempt to use a metal
blade on an FC model for which it is not
authorized.
MAINTENANCE, REPAIR AND
STORING
Maintenance, replacement, or repair of
the emission control devices and
systems may be performed by any
nonroad engine repair establishment or
individual. However, if you make a
warranty claim for a component which
has not been serviced or maintained
properly or if nonapproved replacement
parts were used, STIHL may deny
coverage.
WARNING
Use only identical STIHL replacement
parts for maintenance and repair. Use of
non-STIHL parts may cause serious or
fatal injury.
Strictly follow the maintenance and
repair instructions in the appropriate
sections of your instruction manual.
WARNING
Always stop the engine and make sure
that the cutting attachment is stopped
before doing any maintenance or repair
work or cleaning the power tool. Do not
attempt any maintenance or repair work
not described in your instruction manual.
Have such work performed by your
STIHL servicing dealer only.

FC 91
English
11
Wear gloves when handling or
performing maintenance on blades.
WARNING
Use the specified spark plug, and make
sure it and the ignition lead are always
clean and in good condition. Always
press the spark plug boot snugly onto
the spark plug terminal of the proper
size. (Note: If the terminal has a
detachable SAE adapter nut, it must be
securely attached.) A loose connection
between the spark plug and the ignition
wire connector in the boot may create
arcing that could ignite combustible
fumes and cause a fire.
WARNING
Never test the ignition system with the
spark plug boot removed from the spark
plug or with a removed spark plug, since
uncontained sparking may cause a fire.
WARNING
Do not operate your power tool if the
muffler is damaged, missing or modified.
An improperly maintained muffler will
increase the risk of fire and hearing loss.
Your muffler is equipped with a spark-
arresting screen to reduce the risk of
fire; never operate your power tool if the
screen is missing, damaged or clogged.
Remember that the risk of a brush or
forest fire is greater in hot or dry
weather.
In California, it is a violation of § 4442 or
§ 4443 of the Public Resources Code to
use or operate gasoline-powered tools
on forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a
complying spark arrester that is
maintained in effective working order.
The owner/operator of this product is
responsible for properly maintaining the
spark arrester. Other states or
governmental entities/agencies, such as
the U.S. Forest Service, may have
similar requirements. Contact your local
fire agency or forest service for the laws
or regulations relating to fire protection
requirements.
WARNING
Never repair damaged cutting
attachments by welding, straightening or
modifying the shape. This may cause
parts of the cutting attachment to come
off and result in serious or fatal injuries.
Tighten all nuts, bolts and screws,
except the carburetor adjustment
screws, after each use.
Do not clean your machine with a
pressure washer. The solid jet of water
may damage parts of the machine.
Store the power tool in a dry and high or
locked location out of reach of children.
Before storing for longer than a few
days, always empty the fuel tank. See
chapter "Storing the Machine" in the
instruction manual.
The edger is suitable for sharp-
contoured edging of lawns. It will cut
almost all types of grass, weeds and soft
green plants.
Preparations
If the soil is very dry, spray it with a little
water before you start work: this softens
the soil a little and also reduces the
amount of dust created. – Slightly damp
green plants are easier to cut.
WARNING
Remove all obstacles and objects from
the working area.
Using the Unit
239BA015 KN

FC 91
English
12
NPlan the best route for edging –
always hold and operate the
machine on the right-hand side of
the body
Adjust the depth of cut
NShut off the engine – risk of
accident!
NLoosen wingnut (1)
counterclockwise
NAdjust wheel (2): upwards – depth
of cut (A) increases; downwards –
depth of cut (A) decreases
Adjust correctly
The depth of cut is influenced by uneven
ground as well as height and working
position of the operator. For this reason,
Nadjust the wheel (2) so that the
blade (3) barely touches the ground
when the machine is held in a
normal working posture or
penetrates the ground at most to a
depth (B) of 5 mm.
NTighten wingnut clockwise
NStanding in the normal working
position, check the depth of cut
again – correct it if necessary
WARNING
Do not adjust the deflector.
The deflector has been set by the
manufacturer so that the arrow on the
deflector and the open side point away
from the operator. This ensures that
cuttings and other debris will be directed
away from the machine and operator.
2
1
A
239BA012 KN
2
B
3
239BA013 KN
239BA014 KN
239BA015 KN

FC 91
English
13
Edging
NStart the engine
NStart the cut at at least half throttle
and continue cutting at full throttle
NHold and guide the unit so that the
blade is vertical
NCut steadily so that the engine
speed does not decline to any major
extent – do not apply force
NCut at a normal walking pace
NDo not push the blade into the
ground
NAlways walk forwards when cutting,
do not pull the unit towards you
NCut at a steady pace – this avoids
having to make several passes
NUse the gunning sight (1) for the
cutting blade to align the blade to
the edge
Your new power tool comes with the
loop handle mounted on the drive tube,
but it must be turned and lined up to suit
your requirements.
Adjusting the Loop Handle
NUse the combination wrench to
loosen the screw (1).
NTurn the handle to the vertical
position.
239BA016 KN
1
239BA017 KN
Mounting the Loop Handle
1
239BA008 KN
0000-GXX-1563-A0

FC 91
English
14
The loop handle can be adjusted to suit
the height and reach of the operator and
the application by changing
distance (A).
Recommendation: distance (A):
about 6 in (15 cm)
NSlide the handle to the required
position.
NTighten down the screw with the
combination wrench so that the
handle cannot be rotated on the
drive tube.
It may be necessary to correct the
adjustment of the throttle cable after
assembling the machine or after a
prolonged period of operation.
Adjust the throttle cable only when the
unit is completely and properly
assembled.
NSet the throttle trigger to the full
throttle position.
NCarefully rotate the screw in the
throttle trigger in the direction of the
arrow until you feel initial resistance.
Then rotate it another half turn in the
same direction.
NPlace the edger so that the blade
mounting (1) faces upwards
NInsert the locking pin (2) as far as
possible into the bore (3), push
lightly and rotate back and forth a
little together with the thrust washer
(4) until the shaft is blocked.
NFit Allen wrench (5) onto nut (6).
A
0000-GXX-1562-A0
Adjusting the Throttle Cable
002BA655 KN
Mounting the Cutting Blade
239BA020 KN
6
239BA021 KN
3
24
5

FC 91
English
15
NTurn nut clockwise (left-hand
thread) and remove it.
NRemove the thrust washer.
NPosition the blade (7) on the thrust
plate (8).
WARNING
The collar (arrow) must engage the hole
in the blade.
NFit the thrust washer (4) on the shaft
(9) and block the shaft.
NScrew nut (6) counterclockwise
onto shaft and tighten.
WARNING
If the cup spring (10) on the nut (6)
becomes fatigued, then the nut must be
replaced!
This engine is certified to operate on
unleaded gasoline and the STIHL two-
stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high-
quality gasoline and two-stroke air
cooled engine oil.
Use mid-grade unleaded gasoline with a
minimum octane rating of 89 ((R+M)/2)
and no more than 10% ethanol content.
Fuel with an octane rating below 89 may
increase engine temperatures. This, in
turn, increases the risk of piston seizure
and damage to the engine.
The chemical composition of the fuel is
also important. Some fuel additives not
only detrimentally affect elastomers
(carburetor diaphragms, oil seals, fuel
lines, etc.), but magnesium castings and
catalytic converters as well. This could
cause running problems or damage the
engine. For this reason STIHL
recommends that you use only quality
unleaded gasoline!
Gasoline with an ethanol content of
more than 10% can cause running
problems and major damage in engines
and should not be used.
For further details, see
www.STIHLusa.com/ethanol
The ethanol content in gasoline affects
engine speed – it may be necessary to
readjust the carburetor if you use fuels
with various ethanol contents.
WARNING
To reduce the risk of personal injury
from loss of control and / or contact with
the running cutting tool, do not use your
unit with incorrect idle adjustment. At
correct idle speed, the cutting tool
should not move.
If your power tool´s idle speed is
incorrectly adjusted, have your
authorized STIHL servicing dealer
check your machine and make the
proper adjustments and repairs.
The idle speed and maximum speed of
the engine change if you switch from a
fuel with a certain ethanol content to
another fuel with a much higher or lower
ethanol content.
This problem can be avoided by always
using fuel with the same ethanol
content.
To ensure the maximum performance of
your STIHL engine, use a high quality 2-
cycle engine oil, such as STIHL 2-cycle
engine oils. STIHL 2-cycle engine oils
are specially designed for STIHL
engines. To help your engine run
cleaner and reduce harmful carbon
deposits, STIHL recommends using
STIHL HP Ultra 2-cycle engine oil, or
use an equivalent high quality 2-cycle
engine oil.
To meet the requirements of EPA and
CARB we recommend to use STIHL HP
Ultra oil or equivalent.
Do not use BIA or TCW rated (two-
stroke water cooled) mix oils or other
mix oils that state they are for use in both
water cooled and air cooled engines
(e.g., outboard motors, snowmobiles,
chain saws, mopeds, etc.).
4
10
9
7
7
239BA022 KN
6
8
Fuel

FC 91
English
16
Take care when handling gasoline.
Avoid direct contact with the skin and
avoid inhaling fuel vapor. When filling at
the pump, first remove the container
from your vehicle and place the
container on the ground before filling. To
reduce the risk of sparks from static
discharge and resulting fire and/or
explosion, do not fill fuel containers that
are sitting in or on a vehicle or trailer.
The container should be kept tightly
closed in order to limit the amount of
moisture that gets into the mixture.
The machine’s fuel tank should be
cleaned as necessary.
STIHL MotoMix
STIHL recommends the use of STIHL
MotoMix. STIHL MotoMix has a high
octane rating and ensures that you
always use the right gasoline/oil mix
ratio.
STIHL MotoMix uses STIHL HP Ultra
two-stroke engine oil suited for high
performance engines.
For further details, see
www.STIHLusa.com/ethanol
Fuel mix ages
If not using STIHL MotoMix, only mix
sufficient fuel for a few days of work, not
to exceed 30 days of storage. Store in
approved fuel-containers only. When
mixing, pour oil into the container first,
and then add gasoline. Close the
container and shake it vigorously by
hand to ensure proper mix of oil and
gasoline.
Dispose of empty mixing-oil containers
only at authorized disposal locations.
Preparations
NBefore fueling, clean the filler cap
and the area around it to ensure that
no dirt falls into the tank.
Always thoroughly shake the mixture in
the canister before fueling your
machine.
NPosition the machine so that the
filler cap is facing up.
WARNING
To reduce the risk of fire and personal
injuries due to escaping fuel and vapor,
remove the fuel filler cap carefully so
that any excess pressure in the tank can
escape slowly.
Use the proper seasonal gasoline blend,
i.e., winter blend in winter, summer
blend in summer.
Gasoline Oil (STIHL 50:1 or equiva-
lent high-quality oils)
Liters Liters (ml)
10.02(20)
5 0.10 (100)
10 0.20 (200)
20 0.40 (400)
US gal. US fl.oz.
12.6
2 1/2 6.4
512.8
Fueling
0000-GXX-0476-A0

FC 91
English
17
Opening the threaded filler cap
NTurn the cap counterclockwise until
it can be removed from the tank
opening.
NRemove the filler cap.
Refueling
Take care not to spill fuel while fueling
and do not overfill the tank.
Closing the threaded filler cap
NPosition cap.
NTurn the cap clockwise as far as it
will go and tighten it as securely as
possible by hand.
Controls
1Throttle trigger lockout
2Throttle trigger
3Stop switch with Run and Stop
positions. Depress the stop switch
(…) to switch off the ignition – see
"Function of stop switch and ignition
system".
Function of stop switch and ignition
system
The ignition is switched off and the
engine stopped when the stop switch is
pressed. The stop switch returns
automatically to the Run position when it
is released: The ignition is switched on
again after the engine stops – the engine
is then ready to start.
Starting the Engine
NPress the manual fuel pump
bulb (9) at least five times – even if
the bulb is already filled with fuel.
NPress in the choke knob (8) and turn
it to the position that suits the engine
temperature:
The choke knob must engage in
position.
002BA447 KN
002BA448 KN
Starting / Stopping the
Engine
2
1
3
0000-GXX-0477-A0
gif the engine is cold
<for warm start – also use this posi-
tion if the engine has been running
but is still cold.
0000-GXX-0478-A0

FC 91
English
18
Cranking
NPlace the unit on the ground: It must
rest securely on the engine support
and the deflector.
To reduce the risk of accidents, check
that the cutting attachment is not
touching the ground or any other
obstacles.
NMake sure you have a firm footing,
either standing, stooping or
kneeling.
NHold the unit firmly on the ground
with your left hand and press down
– do not touch the throttle trigger or
lockout lever – your thumb should
be under the fan housing.
NOTICE
Do not stand or kneel on the drive tube.
NHold the starter grip with your right
hand.
NPull the starter grip slowly until you
feel it engage and then give it a brisk
strong pull.
NOTICE
Do not pull out the starter rope all the
way – it might otherwise break.
NDo not let the starter grip snap back.
Guide it slowly back into the housing
so that the starter rope can rewind
properly.
NContinue cranking until the engine
runs.
As soon as the engine runs
NPress down the throttle trigger
lockout and open the throttle – the
choke knob moves to the run
position F. After a cold start, warm
up the engine by opening the
throttle several times.
WARNING
There is a risk of injury if the cutting
attachment runs when the engine is
idling. Adjust the carburetor so that the
cutting attachment does not run when
the engine is idling – see “Adjusting the
Carburetor”.
Your machine is now ready for
operation.
Stopping the Engine
NDepress the momentary contact
stop switch – the engine stops –
release the stop switch – it springs
back to the run position.
Other Hints on Starting
Engine stalls in cold start position g or
under acceleration.
NMove the choke knob to < and
continue cranking until the engine
runs.
Engine does not start in warm start
position <
NMove the choke knob to g and
continue cranking until the engine
runs.
If the engine does not start
NCheck that all settings are correct.
NCheck that there is fuel in the tank
and refuel if necessary.
NCheck that the spark plug boot is
properly connected.
NRepeat the starting procedure.
0000-GXX-1674-A0
0000-GXX-1319-A0
0000-GXX-1320-A0
0000-GXX-1558-A0