Still LiftRunner B frames User manual

Original instructions
Liftrunner
B frames for tugger trains
-
50988046101 EN - 02/2017

Table of contents
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1 Foreword
General ............................................................ 2
About these operating instructions ........................................ 2
Issuedateandtopicality ................................................ 3
Copyrightandtrademarkrights ........................................... 3
CElabelling ......................................................... 3
EC declaration of conformity in accordance with Machinery Directive ............... 4
Information about the documentation ...................................... 5
Copyright and trademark rights ........................................... 5
Explanation of information symbols used . . ................................. 5
Termsanddefinitions .................................................. 5
Environmental considerations ........................................... 7
Packaging .......................................................... 7
Disposalofunitsandhydraulicoil ......................................... 7
2 Introduction
Use of the tugger train ................................................ 1
0
Intended use ....................................................... 10
Improperuse ....................................................... 10
Requirements for the towtractor ......................................... 11
Residual risk ....................................................... 12
Residualrisk ....................................................... 12
Danger to employees . . ............................................... 12
3Safety
Definition of terms used for responsible persons ............................. 16
Personnel ......................................................... 16
Operatingcompany .................................................. 16
Specialist .......................................................... 17
Basic principles for safe operation ....................................... 17
Warning regarding non-originalparts ..................................... 17
Changes and retrofitting ............................................... 18
Damageanddefectstosafetysystems .................................... 18
Protection type of electricalsystem ....................................... 18
Safety regulations for handling consumables ............................... 19
Oils .............................................................. 19
Hydraulic fluid ...................................................... 20
Disposalofconsumables .............................................. 21
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Table of contents
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4Overviews
Overall view ........................................................ 24
Bframe ........................................................... 24
Articulatedsteeringsystem ............................................ 24
Trolleys ........................................................... 25
Description ........................................................ 26
Bframes .......................................................... 26
Articulatedsteeringsystem ............................................ 27
Tiller system ....................................................... 28
Standardtiller/articulatedsteeringsystem .................................. 28
Tillerlengths ....................................................... 30
Hose lengths and cable lengths ......................................... 31
Articulated steering system ............................................ 33
Components for two frames - hydraulic system . . . ........................... 33
Components for two frames-electricalsystem .............................. 34
Rigidtillerandhingedtiller(twoframes) ................................... 35
Constructionoverview ................................................ 36
Rigid tiller, hinged tiller and compensating hinge (2+2 frames) ................... 37
Labelling points ..................................................... 38
Identificationplate ................................................... 38
Position ........................................................... 39
Tugger train combinations ............................................. 40
Overview .......................................................... 40
Hydraulicsystem .................................................... 41
Electricalsystem .................................................... 43
BframesandEframeswitharticulatedsteeringsystem ........................ 45
Mixing B or E frames with autarkicEframes ................................ 45
MixingB,CandEframes .............................................. 46
5 Operation
Commissioning the B frames ........................................... 48
Testing before initialcommissioning ...................................... 48
Checksbeforecommissioning .......................................... 48
Safetyregulationsforcommissioning ..................................... 49
Loading the B frames ................................................. 49
UnloadingtheBframes ............................................... 50
ManuallyliftingtheBframes ............................................ 52
Hydraulic system .................................................... 53
Releasingthepressurefromthehydraulicsystem ............................ 53
II 50988046101 EN - 02/2017

Table of contents
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Hydraulic connection to the trailer ........................................ 53
Connecting the plug connector .......................................... 56
Disconnecting the plug connector ........................................ 56
Electrical system .................................................... 58
Connection assembly for the electrical system .............................. 58
Electrical system error codes ........................................... 59
Assembling the articulated steering system ................................. 60
Assemblingthearticulatedsteeringsystem ................................. 60
Installing and removing thecompensatinghinge ............................. 72
Installing and removing the hinged tiller .................................... 73
Driving ............................................................ 77
Safety regulations when driving ......................................... 77
Drivingoverramps ................................................... 78
Reversetravel ...................................................... 79
Steering angle ...................................................... 80
Roadways ......................................................... 81
MinimumaislewidthsforBframes ....................................... 81
6 Maintenance
Safety regulations for maintenance ....................................... 88
Generalinformation .................................................. 88
Maintenance instructions .............................................. 88
Personnel qualifications ............................................... 89
Workingonthehydraulicequipment ...................................... 89
Checkingthehydraulicsystemforleaks ................................... 89
Maintenance intervals for B frames ....................................... 91
Consumables ...................................................... 92
7 Technical data
B frames - single loadable ............................................. 94
B frames - triple loadable .............................................. 96
50988046101 EN - 02/2017 III

1
Foreword

1Foreword
General
General
About these operating instructions
These operating instructions describe daily
operation of the tugger train in detail and can
be used as a source of information by both
new and trained operators.
The operating instructions are not intended to
be a technical or service manual. For technical
or maintenance issues that are not covered in
these operating instructions, please contact
your authorised service centre.
Manufactured by:
LR Intralogistik GmbH
Siemensstraße 15
84109 Wörth an der Isar
Germany
Distribution and service by:
STILL GmbH
Berzeliusstr. 4
22113 Hamburg
Germany
250
988046101 EN - 02/2017

Foreword 1
General
Issue date and topicality
The issue date of these operating instructions
can be found on the title page.
STILL makes continuous efforts to enhance
and improve its trucks. These operating
instructions are subject to change, and any
claims based on the information and/or
illustrations contained in them cannot be
asserted.
If you require technical support for the vehicle,
please contact the authorised service centre.
Have a good trip, your partner
STILL GmbH
Berzeliusstr. 10
22113 Hamburg, Germany
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third par-
ties—including as excerpts—except with the
express written approval of the manufacturer.
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the frame complies with the stan-
dards and regulations valid at the time the
frame was placed on the market. Compliance
is confirmed by the issue of an EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An unauthorised structural change or addition
to the frame can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
relevant authorities.
50988046101 EN - 02/2017 3

1Foreword
General
EC declaration of conformity in accordance with Machinery Directive
Declaration
LR Intralogistik GmbH
Siemensstraße 15
84109 Wörth an der Isar
We declare that the
Device description: Corresponding to these operating instructions
Device type: Corresponding to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC declaration of conformity
LR Intralogistik GmbH
.
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988046101 EN - 02/2017