Dino lift DINO 190XTE User manual

OPERATING
INSTRUCTIONS
DINO 190XTE
Dealer:Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. [phone]
[email protected]
www.dinolift.com

2
Operating instructions •DINO 190XTE

3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
190XTE 50001 ->

4
Operating instructions •DINO 190XTE
CONTENTS
1.1. TO THE OPERATOR........................................................................................... 7
1.1. OVERVIEW OF THE UNIT.................................................................................. 8
1.1. INTENDED USE OF THE WORK PLATFORM ................................................... 8
1. TECHNICAL SPECIFICATIONS ................................................................................. 9
1.1. DIMENSION DRAWING.................................................................................... 10
1.2. REACH DIAGRAM ............................................................................................ 11
1.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ................................................ 12
1.4. EXAMPLE OF EU DECLARATION OF CONFORMITY .................................... 13
1.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ..... 14
2. SAFETY..................................................................................................................... 16
2.1. SAFETY INSTRUCTIONS................................................................................. 16
2.2. SAFETY-RELATED NOTIFICATIONS............................................................... 21
2.3. SAFETY DEVICES............................................................................................ 22
3. STRUCTURE AND FUNCTIONS OF THE WORK PLATFORM ............................... 27
3.1. STRUCTURE OF THE WORK PLATFORM...................................................... 27
3.2. FUNCTIONS OF THE WORK PLATFORM....................................................... 28
3.3. OPERATING CONTROLS FOR THE FUNCTIONS.......................................... 29
3.3.1. Operating controls in the chassis control centre LCB.................................................. 29
3.3.2. Operating controls for the driving device .....................................................................30
3.3.3. Operating controls for the outriggers ...........................................................................30
3.3.4. Operating controls in platform control centre UCB ...................................................... 31
3.3.5. Setup with two control levers (option).......................................................................... 33
3.3.6. Automatic levelling and control of the driving device – DCB centre (option) ............... 34
4. OPERATING INSTRUCTIONS .................................................................................. 35
4.1. START-UP ......................................................................................................... 35
4.1.1. Worksite inspection...................................................................................................... 35
4.1.2. Positioning the lift......................................................................................................... 36
4.1.3. Connecting the power supply to the lift........................................................................ 37
4.1.4. Starting up ................................................................................................................... 38
4.1.5. Supporting the lift......................................................................................................... 38
4.2. USE AS A WORK PLATFORM .......................................................................... 40
4.2.1. Operating the lift from the chassis control centre ........................................................40
4.2.2. Operating the lift from the platform control centre ....................................................... 40
4.3. USE FOR LIFTING GOODS (LCB-CENTRE)................................................... 43
4.4. SPECIAL INSTRUCTIONS FOR WINTER USE ............................................... 45
4.5. ENDING THE WORK ........................................................................................ 45

5
4.6. TRANSFERRING THE LIFT.............................................................................. 46
4.6.1. Preparing the lift for transport ......................................................................................46
4.6.2. Using the driving device............................................................................................... 47
4.6.3. Towing the lift ............................................................................................................... 49
4.6.4. Lifting the device.......................................................................................................... 50
4.7. LONG-TERM STORAGE .................................................................................. 51
4.8. IN CASE OF EMERGENCY.............................................................................. 52
4.8.1. When at risk of losing the stability ...............................................................................52
4.8.2. In case of overloading.................................................................................................. 52
4.8.3. Energian syötön katkettua ...........................................................................................52
4.8.4. In case of malfunction, when even the emergency descent system is not operational53
5. INSTRUCTIONS FOR FAULT-FINDING ................................................................... 54
6. MAINTENANCE SCHEDULE.................................................................................... 58
6.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES .......... 60
6.2. LUBRICATION PLAN ........................................................................................ 61
7. ROUTINE MAINTENANCE DURING OPERATION .................................................. 62
7.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS .............. 63
7.1.1. Check the condition of chassis, the boom and the work platform................................ 63
7.1.2. Check the tyres and tyre pressure............................................................................... 63
7.1.3. Check the lights ........................................................................................................... 63
7.1.4. Check the hydraulic oil level ........................................................................................63
7.1.5. Check the hydraulic hoses, pipes and connectors ...................................................... 63
7.1.6. Check the operation of the safety limit switches.......................................................... 63
7.1.7. Check the operation of the emergency descent, the emergency stop and the sound
signal 64
7.1.8. Decals, stickers and signs ...........................................................................................64
7.1.9. Instruction manuals...................................................................................................... 64
7.1.10. Platform load control system .......................................................................................64
8. CHANGE OF OWNER............................................................................................... 67

6
Operating instructions •DINO 190XTE
BLANK

7
1.1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
DANGER
WARNING
CAUTION
NOTICE
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

8
Operating instructions •DINO 190XTE
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
It is an aerial work platform, which complies with the EN280 type 1, where travelling is only
allowed with the platform in transport conguration.
For the operation the lift shall be supported by its hydraulic outriggers, extended so that the
wheels of the trailer lift off the ground.
1.1. INTENDED USE OF THE WORK PLATFORM
The intended use of the Dino XTE aerial work platform embraces the lifting of people on
the platform and acting as a work platform. The lifting operations are only allowed up to
the maximum permitted load-bearing capacity of the platform, and within the work area
according to the reach diagram. (Refer to the table “Technical Specications” and the “Reach
Diagram”). The machine may also be temporarily used for lifting loads as dened in these
operating instruction.
The intended use also covers:
• All the measures according to the instructions in these Operating Instructions.
• Carrying out the inspection and service operations in accordance with the Service
Instructions.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the other
restrictions given in these instructions.
DANGER
WARNING
CAUTION
NOTICE
The operator must receive instructions and consent from the manufacturer for all
such specic work methods or conditions that the manufacturer has not explicitly
dened in the unit's operation and maintenance instructions.
The primary power source of the lift is electric motor. The outriggers and the boom system
are hydraulically powered.
For short transfers, the lifts are equipped with a driving device that can be controlled from the
ground.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.

9
1. TECHNICAL SPECIFICATIONS
190XTE
Max. working height 18,4 m
Max. platform height 16,4 m
Max. outreach 9,3 m / 120 kg
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3,90/4,30 m
Transport width 1,95 m
Transport length 7,48 m
Transport height 2,45 m
Weight 2400 kg
Max. allowed load on platform 250 kg
Max. number of persons + additional load 2 persons + 90 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 19000 N
Platform size 0,8 x 1,8 m
Gradeability 25%
Socket outlets on the platform 2 x 230V/50Hz/16A
Power supply
- mains current 230V/2,2kW / 50Hz/16A
Sound pressure level < 70 dB
Whole-body vibration Not detectable
Optional engines
Subaru EX21
Fuel Petrol
Net power 3,7 kW (4,9 hp) / 3600 r/min
Fuel tank volume 3,6 l
Oil volume 0,6 l
Fuel consumption 1,7 l/h
Sound pressure level 98 dB
Whole-body vibration < 0,5 m/s2
Hatz 1B30 EPA / CARB Tier 4 Final
Fuel Diesel
Net power 4,4 kW (6 hv) / 2800 r/min
Oil tank volume 1,1 l
Sound pressure level 101 dB
Whole-body vibration < 0,5 m/s2

10
Operating instructions •DINO 190XTE
1.1. DIMENSION DRAWING
1933 2930
2442
2223
34
3°
435
486
16°
18°
299
7481
19895492
2319
430
A A
B
B
1955
1676
horizontal reference line
A
A
B
B
B
B
1677
HH
79
128
176
312
265
354
218
520 578
1750
539
457
1460
SECTION A-A
SCALE 1 : 30
EE
F F
Rev.
Muutos
Pvm.
Muut
Hyv
Dimensional drawing
DINO 190XTE
2211.23
1:2
1117SW
Uusi
Ent.
Liittyy
Tuote
Mittakaava
Yleistoleranssit
Massa
Hyv. Suunn. Piirt.
DINO Lift
SFS-EN 22768-1
17.8.2015
PK

11
1.2. REACH DIAGRAM
4CB9245
ULOTTUMAKAAVIO RK4
DINO 190XTE
Dino 190XTE1:100
SFS-EN 22768-1
06.05.15/PK
_
Nro Piirr.nro Nimitys Muoto / Malli Materiaali Kpl
210123456789101112
405 0 5 10 15 20 25 3010 35
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
18
19
60
55
50
45
40
35
30
25
20
15
10
5
0
13
Ent.
Piirt.
Suunn.
Massa
Kg
Hyv.
Yleistoleranssit
Mittakaava
Tuote Liittyy
Uusi
Rev.
120 kg
265 lbs
250 kg
551 lbs

12
Operating instructions •DINO 190XTE
The nameplate of the lift is located on the
right-hand side of the tow-bar, as shown in
the picture.
The serial number is also engraved in the
lift's chassis, on the upper surface of the
right-hand tow-bar.
The nameplate of the trailer is located on
the tow-bar, on the right-hand side of the
nameplate of the lift, as shown in the picture.
Following data is written on the plate:
EU Type Approval Number
(if available)
Serial number
Total weight kg
0Maximum allowed weight on the
towing hitch kg
1 Maximum allowed axle weight kg
2kg
Weight kg Max load
Max load of persons Additional load
Max side force Max inclination of chassis
Voltage Frequency
Min operating temp. Max wind force
Number of manufacture
Year of manufacture Address of manufacture
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
Type Manufacturer
DINO
2
250
90
0.3
54.1280
1.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.

13
1.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
EC-Declaration of Conformity for Machinery
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 190 XTE Access Platform no YGC 190XTE F0050001
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation.
Inspection according to 2006/42/EC appendix IX carried out by notied body nr. 0537
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
which has granted the certicate No. VTT XXX/XXX/XX
Access platform also fulls the requirements of the following EEC directives:
2006/95/EC, 2000/14/EC, 2004/108/EC
Measured sound power level Lwa (petrol/diesel) (96+1,5) 97,5 dB / (98,5+1,5) 100 dB
Quaranteed sound power level Lwa (petrol/diesel) 97,5 + 0,5 dB / 100+0,5 dB
2000/14/EC Conformity assessment procedure followed: Annex V: Internal control of production.
Following harmonized standards have been applied in designing the machine:
SFS-EN 280:2013; SFS-EN 60204-1/A1; SFS-EN-ISO 12100
Person authorized to draw up the Technical File: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
FI-32210 Loimaa, FINLAND
Loimaa 22.04.2015
-----------------------------------------
Antti Tuura
Supervisor

14
Operating instructions •DINO 190XTE
1.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE:
START-UP TESTS:
Inspection place: Dinolift Oy Inspector's signature:
BASIC KNOWLEDGE
Manufacturer: Dinolift OY Place of manufacture: Finland
Address: Raikkolantie 145
32210 LOIMA
A
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATION
Machine and type: DINO 190XTE Max. platform height 16,4 m
Number of manufacture
Y
GC190XTE F0050001 Max. outreach: depend on load: Depend on load
Year of manufacture 2015
Max. lifting capacity: 250 kg Boom rotation: Continuous
Max. person number: 2Support width: 3,9/4,3 m
Max. additional load: 90 kg Transport width: 1,95 m
Power supply: 230VAC / Engin
e
Transport length: 7,48 m
Lowest temperature: -20 °C Transport height: 2,46 m
Weight: 2400 kg Basket size: 0,8 x 1,8 m
Inspection points: (Y = meet standards N = do not meet standards)
Y N
Y
N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical

15
The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
immediate proximity for at least ve years.
ECIVEDYTEFAS.GSECNAILPPACIRTCELE.E
hctiwstimilytefaS.1secnailppacirtcelE.1
2. Sound signal
F. CONTROL DEVICES
TSETGNIDAOL.HsnoitcetorP.1
)%521(gk313=tsetdaolrevO.1snoitcerid/slobmyS.2
)%011(gk572=tsetlanoitknuF.2sgnicalP.3
4. Emergency stop
FAILINGS AND NOTES
:erutangiS:etaD.deriaperneebevahsgniliaF
Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [email protected]

16
Operating instructions •DINO 190XTE
2. SAFETY
All the essential safety instructions and warnings, relevant to transport, use and maintenance
of the lift, are described in this chapter.
DANGER
WARNING
CAUTION
NOTICE
Failure to observe these instructions and safety regulations may cause a severe injury or
even death. Familiarise yourself with all the safety regulations, operating instructions and
signs afxed to the machine, and follow them.
Make sure that you understand all the safety instructions and regulations. Also make sure
that others operating the machine or working on the work platform are familiar with these
instructions.
2.1. SAFETY INSTRUCTIONS
Only specially trained personnel with authorisation in writing, who are well familiarised with
the device, and at least 18-years old, are allowed to operate the unit.
Keep the lift free of any dirt, which may impair safe operation, and impede the inspection of
the structures.
The device must be serviced and inspected regularly.
Only skilled persons, familiar with the service and repair instructions, are allowed to carry out
servicing and repair work.
It is strictly prohibited to use a lift which is out of order.
Never remove or disable any safety devices of the machine.
DANGER
WARNING
CAUTION
NOTICE
The device must neither be altered without the manufacturer’s consent nor be used under
conditions, which do not meet the manufacturer's requirements.
The operator must be given instructions and consent from the manufacturer for all such
specic work methods or conditions that the manufacturer has not explicitly dened.

17
TRANSFERS
Observe the maximum allowed gradient when transferring the lift. During transfer in rough
terrain, always try to position yourself higher than the machine.
Beware of xed or moving obstacles in the terrain or near the lift while driving. Make sure
that you have a clear view of the driving path.
WORK AREA AND PREPARATIONS BEFORE LIFTING WORK
When working in busy areas, the operating range of the lift must be clearly marked by using
either warning lights or fencing.
Also observe the regulations of the Road Trafc Act.
Ensure the unobstructed range of movement before operating the outriggers.
The load-bearing capacity and the gradient of the base must be taken into account when
supporting the chassis.
Ensure that the outriggers cannot slide while on a gradient.
Additional support plates of adequate size must be used under the outriggers, when working
on soft ground. Only use such additional support plates, on which the metallic outriggers will
not slide.
While in the support position, ensure that the wheels are off the ground.
Always verify the horizontal position of the machine.
Always ensure that the work area is clear of outsiders. Danger of getting squeezed between
rotating and xed structures.
While operating the boom from the control centre on the turning device, beware of
getting pressed against the outriggers or other structures that do not turn with the
boom.

18
Operating instructions •DINO 190XTE
LIFTING AND WORKING ON THE PLATFORM
Before operating, always ensure that the safety devices and the emergency descent system
are in working order.
Never use a lift alone. Make sure that there is always someone on the ground, who can call
for help in case of an emergency.
The maximum allowed load on the platform is two (2) persons and at maximum ninety (90)
kg of additional load, however, the total load must not exceed two hundred fty (250) kg. The
platform load control system prevents the use of the lift with a load heavier than this.
Use the safety harness! Fix the safety
harness to the marked xing points, intended
for the purpose.
Note! Both operatives have their dedicated
xing points.
Only one harness per xing point.
Do not use ladders, steps or other similar
equipment on the platform.
Never add load onto the platform while in the
upper position.
Never throw or drop any objects from the
platform.
The lift must not be used for transferring goods or persons between different oors or
working levels. Stepping on or off the platform in motion is prohibited.
When the boom is in its lowest positions, make sure it cannot clash during rotation with
structures that do not turn with the boom.
Always make sure, before lowering the platform, that the area under it is clear.
Avoid damaging the platform by lowering it on the ground, or bringing it in contact with any
structures.
DANGER
WARNING
CAUTION
NOTICE
THE LIFT MAY FALL OVER OR GET DAMAGED! Lifting goods and leaving hooks or other
lifting gear hanging in the lifting loop is prohibited, if there are people on the work platform! A
piece of lifting gear may cling to obstacles within the work area.

19
LIFTING LOADS
In addition to using the lift itself, the user must be trained in the selection and attachment of
the lifting gear, as well as carrying out the lifting operations.
Local regulations and general lifting instructions must be followed during the lifting
operations. In addition, the worksite-specic instructions or the express instructions given by
the employer, must also be followed.
The bottom of the platform is tted with a
loop for lifting goods.
The max. permitted load on the loop is 250
kg.
The platform load control system prevents
the use of the lift with a load heavier than
this.
The attachment of the loads to be lifted to
any place other than the lifting loop is strictly
prohibited.
The lifting of loads and persons simultaneously is strictly prohibited!
The item to be lifted shall be attached to the lifting loop by means of a properly xed and
carefully selected piece of lifting gear. See point “Use for lifting goods (LCB-centre)” in this
manual for more detailed instructions
DANGER
WARNING
CAUTION
NOTICE
THE LOAD MAY FALL DOWN OR CLASH WITH OBSTACLES!
Loitering within the danger zone of the lift or under the load during a lifting operation is
strictly prohibited. The load may tilt or swing unexpectedly during lifting.
Do not release the item being lifted from the lifting loop until the load is rmly supported on
the ground.
Never leave the load hanging from the lift. Always lower the load to the ground before
leaving the lift.

20
Operating instructions •DINO 190XTE
OPERATING CONDITIONS
The weather conditions, such as wind, visibility and rain, must always be taken into account
so that these will not adversely affect the safe performance of the lifting operations.
The use of the lift is prohibited if
the temperature drops under -20 °C or
the wind speed exceeds 12.5 m/s
Wind speed ( m/s) Conditions on land
0 Calm Smoke rises vertically
1-3 Light breeze Smoke moves with the wind and the wind feels on exposed
skin. Leaves rustle.
4-7 Gentle breeze
Leaves and small branches of trees are moving. Flag is
ying. Wind lifts dust and loose pieces of paper from the
ground.
8-13 Strong breeze
Small broad-leaved trees and large branches sway. Wind
whistles as it hits houses or other xed objects. Umbrella is
difcult to use.
14-16 Strong All the trees are swaying. It is difcult. to walk against the
wind.
Do not lift goods with a large surface area. The increase in wind load may jeopardize the
stability of the device.
Beware of the live aerial power lines in the area – observe the minimum
safety distances:
Voltage Min. distance below (m) Min. distance at the side (m)
100 – 400 V hanging spiral
cable 0.5 0.5
100–400 V open-wire cable 2 2
6–45 kV 2 3
110 kV 3 5
220 kV 4 5
400 kV 5 5