STODIA 22103322 User manual

Operating manual
High-voltage adapter cable HPK 2-pol.
32.ST.2210.3322_BA_V00_EN

Legal notice
2
32.ST.2210.3322_BA_V00_EN
Legal notice
Legal notice
Manufacturer Stodia GmbH
Battery & Diagnostics Technology
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone]
Fax: [phone]
[e-mail]
www.stodia.de
Reproduction Reproduction or reprinting, whether in whole or in part, always requires the written
permission of the manufacturer.
Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL
All rights reserved.
All text, images and graphics are subject to copyright and other intellectual property laws.
Copyright 2022 Stodia GmbH.
Image sources Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly
accessible sources, such as the Internet. CAD product images and product photos are
provided by the manufacturer. Images showing the product in use are provided with a
reference to the source.
Version
Date Reason
V00
02.03.2022 First edition

Introduction
32.ST.2210.3322_BA_V00_EN
3
Contents
Contents.............................................................................................................................3
1Introduction ...............................................................................................................4
1.1 Preliminary information.............................................................................................................. 4
1.2 Validity of the declaration of conformity .................................................................................. 4
1.2.1 Addendum regarding declaration of conformity.................................................................. 4
1.3 Manufacturer specifications ...................................................................................................... 4
2Safety..........................................................................................................................5
2.1 Warning levels............................................................................................................................. 5
2.2 Important safety instructions..................................................................................................... 6
2.3 Intended use................................................................................................................................ 7
2.4 Requirements for the target group............................................................................................ 7
2.5 Duties of the operator................................................................................................................. 7
3Product description ..................................................................................................8
3.1 Scope of delivery ........................................................................................................................ 8
3.2 Design .......................................................................................................................................... 8
3.3 Symbols and connections.......................................................................................................... 9
3.4 Wiring diagram............................................................................................................................ 9
3.5 Technical data ........................................................................................................................... 10
4Operation .................................................................................................................11
4.1 Startup........................................................................................................................................ 11
4.2 Detaching the plug connections.............................................................................................. 12
4.2.1 Detaching the high-voltage plug connection..................................................................... 12
4.2.2 Detaching the high-voltage CellDA plug connection ........................................................ 13
4.3 Cleaning ..................................................................................................................................... 13
4.4 Storage....................................................................................................................................... 13
4.5 Disposal ..................................................................................................................................... 13
4.6 Maintenance............................................................................................................................... 13
5Help ..........................................................................................................................14
5.1 Warranty..................................................................................................................................... 14
5.2 Customer service...................................................................................................................... 14

Introduction
4
32.ST.2210.3322_BA_V00_EN
1 Introduction
1.1 Preliminary information
Read through this operating manual carefully before using the product.
The product is delivered with a USB stick containing the operating manual in various
languages. You can find the current version and additional languages on our homepage.
There is a QR code on the product. You can scan this QR code with a device that is
connected to the internet to go directly to the download area for your product.
The operating manual is an essential part of the product and must be kept together with
the product. If you sell or transfer ownership of the product, the operating manual must be
handed over to the new operator.
In addition to this operating manual, you must observe all relevant regulations for
diagnostics or fault finding of intrinsically safe high-voltage systems in road vehicles. This
includes but is not limited to: instructions for the vehicle manufacturer’s diagnostics
systems, company-specific safety requirements and the state of the art for working with
high-voltage systems.
1.2 Validity of the declaration of conformity
The declaration of conformity applies to the product described in the operating manual. Any
changes, modifications or extensions shall void the declaration of conformity and the risk
assessment.
1.2.1 Addendum regarding declaration of conformity
The product is a customer-specific and application-specific trial product. The product has
not yet undergone the full CE conformity procedure. Any CE markings on the product—like
the product itself—are only intended as samples.
1.3 Manufacturer specifications
Our company has been focused on future
-
oriented electromobility since its founding. Stodia
GmbH develops and produces custom solutions for the automotive industry, repair shops
and special vehicle fleets.
Our core business is developing and producing innovative electrical batteries and
diagnostics systems for electric vehicles. Our portfolio also includes measurement and
diagnostic technology for the entire vehicle and battery analysis equipment.
With extensive experience in software and hardware development, Stodia GmbH is your
dependable partner at every production stage, from prototyping to series production.
Stodia GmbH – Experience, Expertise and Innovation – MADE IN GERMANY

Safety
32.ST.2210.3322_BA_V00_EN
5
2 Safety
This operating manual is only valid for the following product:
Item number
2210
3322
Designation
High
-voltage adapter cable HPK 2-pol.
2.1 Warning levels
This chapter provides information about the warning levels used in this operating manual.
DANGER
Failure to observe the safety instructions WILL result in death or serious injury!
WARNING
Failure to observe with the safety instructions CAN result in death or serious injury!
CAUTION
Failure to observe the safety instructions CAN result in minor physical injury!
CAUTION
Failure to observe the safety instructions can lead to damage to the product!

Safety
6
32.ST.2210.3322_BA_V00_EN
2.2 Important safety instructions
This chapter contains the safety instructions that must be observed when handling the
product.
DANGER
Danger of fatal electric shock!
The electrical voltage in other systems is lethal and will cause death by electric shock!
•Do not use the product for measurements on utility power circuits!
DANGER
Danger of fatal electric shock!
The cables are under very high voltage during charging/discharging!
The electrical voltage in high-voltage systems is lethal and will cause death by electric
shock!
•NEVER disconnect the cables from the battery or the product during the
charging/discharging process!
WARNING
Risk of explosion!
Product components may produce sparks and electric arcs.
•Never disconnect plug connections while under load!
•Do not use the product in potentially explosive atmospheres!
WARNING
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and can cause death by electric
shock!
Liquids, condensation and high humidity can cause short circuits!
•Do not let the product come into contact with liquids!
•Use the product only in dry and enclosed spaces!

Safety
32.ST.2210.3322_BA_V00_EN
7
WARNING
Danger of fatal electric shock!
Defective and damaged products can no longer guarantee protection against electrical
voltage!
•Do not let the product come into contact with chemicals!
•Replace a defective or damaged product immediately!
•Never attempt to repair or tamper with the product!
2.3 Intended use
Use the product only in accordance with this operating manual; otherwise the electrical
hazard protection provided by the product can no longer be guaranteed.
The product is used to adapt high-voltage batteries to the CellDA. The CellDA (Cell
Diagnosis and Analysis) is a cell diagnostics and analysis station, a mobile service unit
used for charging/discharging and analyzing traction batteries in electric vehicles. The
product can be used to charge and discharge high-voltage batteries connected to CellDA.
Use the product only on approved traction batteries!
Any use beyond what is listed here is prohibited!
2.4 Requirements for the target group
Only qualified personnel may work with this product!
In this operating manual, qualified personnel is defined as personnel meeting all
requirements for working on high-voltage systems applicable in the country of operation,
as defined by:
•Regulations applicable in the country of operation
•Qualification according to DGUV 200-005 level 2 or higher, or equivalent
•Specifications from the vehicle manufacturer and/or the operator.
In addition, the qualified personnel must be trained in the use of the product and all charging
modes.
At all times while using the product, staff must wear the personal protective equipment
prescribed by the vehicle manufacturer for work on high-voltage systems.
2.5 Duties of the operator
The operator is responsible for ensuring that all staff working with the diagnostic cable
fulfills the requirements for the target group.
Furthermore, the operator is responsible for ensuring the following:
•The diagnostic cable is always in perfect working order.
•The regular inspection intervals for the diagnostic cable are observed and recorded.

Product description
8
32.ST.2210.3322_BA_V00_EN
3 Product description
3.1 Scope of delivery
Immediately check the condition of the product and the completeness of the delivery. If
anything is missing or defective, please contact the manufacturer immediately.
(1) High-voltage adapter cable
(2) USB stick with operating manual
(3) Two M6x35 screws (ISO 14583) with two Ø6.4 washers (DIN 125)
3.2 Design
Product design:
(1) CellDA plug
(2) Plug for high-voltage battery

Product description
32.ST.2210.3322_BA_V00_EN
9
3.3 Symbols and connections
The following symbols are shown on the product:
Symbol Meaning
Read the operating manual!
The manufacturer part number is used in conjunction with the serial number to identify
the product.
The disposal instructions prohibit disposal of the product with household waste. Always
dispose of the product in accordance with all local disposal regulations.
3.4 Wiring diagram

Product description
10
32.ST.2210.3322_BA_V00_EN
3.5 Technical data
Rated data Values
Manufacturer number
22103322
Maximum rated voltage
DC 1000 V
Maximum rated current
100 A
Protection class
II / double insulated
Weight
~ 4800 g
Connector for high-
voltage battery
HPK, 2-pin
Cable length
~ 5000 mm
Ambient conditions Operation Storage Transportation
Temperature
5°C to 40°C
-20°C to 60°C
-20°C to 60°C
Elevation above sea
level
Max. 2000 m No limitation
Humidity Max. 80% up to 31°C,
decreasing linearly to
50% at 40°C
Max. 85%
Condensation not permitted. Maximum permissible relative humidity: 60% in
environments with corrosive gas/air.

Operation
32.ST.2210.3322_BA_V00_EN
11
4 Operation
4.1 Startup
This section provides you with information about starting up and operating the product.
WARNING
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and can cause death by electric
shock!
•Use the product only for the applications intended by the vehicle manufacturer!
1. Follow the safety instructions.
2. Connect the CellDA plug to the socket on the back of the CellDA.

Operation
12
32.ST.2210.3322_BA_V00_EN
3. Remove the black protective caps.
4. Connect the high-voltage battery plug to the socket on the traction battery.
5. Secure the connection with the screws and washers.
The traction battery is now connected to the CellDA.
You can now charge or discharge the traction battery using the CellDA.
4.2 Detaching the plug connections
4.2.1 Detaching the high-voltage plug connection
The plug connection is secured with screws. To release the plug connection:
Remove the screws.
Pull the plug connection apart.
The plug connection is now detached.

Operation
32.ST.2210.3322_BA_V00_EN
13
4.2.2 Detaching the high-voltage CellDA plug connection
The plug connections have an automatic locking mechanism. To detach a plug connection:
Push in and hold the locking mechanism.
Pull the CellDA plug out of the socket.
The plug connection is now detached.
4.3 Cleaning
DANGER
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and will cause death by electric
shock!
•Disconnect the product from all power sources before cleaning the product!
Observe the safety instructions!
Use only a dry cloth to clean the product.
4.4 Storage
Store the product in a dry and dust-free location when not in use. Observe the permitted
ambient conditions (see the “Technical data” section).
4.5 Disposal
Observe the safety instructions!
Always dispose of the product in accordance with all local disposal regulations.
4.6 Maintenance
Observe the safety instructions!
National and local requirements for regular testing must be observed!
Test the product for proper function at intervals of no more than 24 months.
Contact the manufacturer to have a professional function test performed.

Help
14
32.ST.2210.3322_BA_V00_EN
5 Help
5.1 Warranty
Stodia GmbH grants a warranty period of 24 months from the date of purchase. The
warranty is valid for demonstrable defects in functional material and workmanship.
Further information on the warranty conditions can be found in the terms and conditions on
the manufacturer’s website.
5.2 Customer service
Always include the item number and, if available, the serial number with any product
queries. Both numbers are found on the product.
Stodia GmbH
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone] – 92197-0
Fax: [phone]
[e-mail]
www.stodia.de

Stodia GmbH
Battery & Diagnostics Technology
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone] / 92 197 – 0
Fax: [phone] / 92 197 – 88
[e-mail]
www.stodia.de
Translation of the original operating manual.
Subject to technical changes.