STODIA 9926 User manual

Operating manual
Low voltage adapter cable 9926
32.ST.2210.1405_BA_V01_EN

Legal notice
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Legal notice
Legal notice
Manufacturer Stodia GmbH
Battery & Diagnostics Technology
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone]
Fax: [phone]
[e-mail]
www.stodia.de
Reproduction Reproduction or reprinting, whether in whole or in part, always requires the written
permission of the manufacturer.
Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL
All rights reserved.
All text, images and graphics are subject to copyright and other intellectual property laws.
Copyright 2021 Stodia GmbH.
Image sources Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly
accessible sources, such as the Internet. CAD product images and product photos are
provided by the manufacturer. Images showing the product in use are provided with a
reference to the source.
Version
Date Reason
V00 11.06.2021 First edition
V01 17.12.2021 Transfer to Stodia

Introduction
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Contents
Contents.............................................................................................................................3
1Introduction ...............................................................................................................4
1.1 Preliminary information.............................................................................................................. 4
1.2 Validity of the declaration of conformity.................................................................................. 4
1.3 Manufacturer specifications ...................................................................................................... 4
2Safety .........................................................................................................................5
2.1 Warning levels............................................................................................................................. 5
2.2 Important safety instructions..................................................................................................... 6
2.3 Intended use................................................................................................................................ 7
2.4 Requirements for the target group............................................................................................ 7
2.5 Duties of the operator................................................................................................................. 7
3Product description ..................................................................................................8
3.1 Scope of delivery ........................................................................................................................ 8
3.2 Design .......................................................................................................................................... 8
3.3 Symbols and connections.......................................................................................................... 9
3.4 China RoHS certificate ............................................................................................................. 10
3.5 Wiring diagram.......................................................................................................................... 11
3.6 Technical data........................................................................................................................... 12
4Operation .................................................................................................................13
4.1 Startup........................................................................................................................................ 13
4.2 Detaching the plug connections ............................................................................................. 16
4.2.1 Detaching the plug connection for the diagnostic cable (15-pin)...................................... 16
4.2.2 Detaching the plug connection for the diagnostic cable (28-pin)...................................... 17
4.2.3 Detaching the plug connection for the diagnostic cable (20-pin)...................................... 17
4.3 Cleaning..................................................................................................................................... 18
4.4 Disposal ..................................................................................................................................... 18
4.5 Maintenance .............................................................................................................................. 18
5Help ..........................................................................................................................19
5.1 Warranty..................................................................................................................................... 19
5.2 Customer service...................................................................................................................... 19

Introduction
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1 Introduction
1.1 Preliminary information
Read through this operating manual carefully before using the product.
The product is delivered with a USB stick containing the operating manual in various
languages. You can find the current version and additional languages on our homepage.
The operating manual is an essential part of the product and must be kept together with
the product. If you sell or transfer ownership of the product, the operating manual must be
handed over to the new operator.
In addition to this operating manual, you must observe all relevant regulations for
diagnostics or fault finding of intrinsically safe high-voltage systems in road vehicles. This
includes but is not limited to: instructions for the vehicle manufacturer’s diagnostics
systems, company-specific safety requirements and the state of the art for working with
high-voltage systems.
1.2 Validity of the declaration of conformity
The declaration of conformity applies to the product described in the operating manual.Any
changes, modifications or extensions shall void the declaration of conformity and the risk
assessment.
1.3 Manufacturer specifications
Since its founding, our company has focused on groundbreaking solutions for
electromobility. Stodia GmbH develops and produces custom solutions for the automotive
industry, the energy storage sector, repair shops and special vehicle fleets.
Our core products are innovative electrical storage systems, both stationary and mobile,
which are essential technologies for advancing the energy revolution and energy
autonomy. Stodia's portfolio also includes smart charging and battery technology,
diagnostic systems,
battery and cell management, and vehicle-
wide measurement and
diagnostic technology.
With experience in both software and hardware development, Stodia GmbH is your
dependable partner at every production stage, from prototyping to series production.

Safety
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2 Safety
This safety chapter provides information about the following:
•The warning levels contained in this operating manual
•Important safety instructions for the product
•Intended use of the product
•Requirements for the target group
•Duties of the operator
This operating manual is only valid for the following product:
Item number
2210
1405
Designation
Low voltage adapter cable
9926
2.1 Warning levels
This chapter provides information about the warning levels used in this operating manual.
DANGER
Failure to observe the safety instructions WILL result in death or serious injury!
WARNING
Failure to observe with the safety instructions CAN result in death or serious injury!
CAUTION
Failure to observe the safety instructions CAN result in minor physical injury!
CAUTION
Failure to observe the safety instructions can lead to damage to the product!

Safety
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2.2 Important safety instructions
This chapter contains the safety instructions that must be observed when handling the
product.
DANGER
Danger of fatal electric shock!
The electrical voltage in other systems is lethal and will cause death by electric shock!
•Do not use the product for measurements on utility power circuits!
•Never attempt to power other devices with the product!
WARNING
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and can cause death by electric
shock!
Liquids, condensation and high humidity can cause short circuits!
•Do not let the product come into contact with liquids!
•Use the product only in dry and enclosed spaces!
WARNING
Danger of fatal electric shock!
Defective and damaged products can no longer guarantee protection against electrical
voltage!
•Do not let the product come into contact with chemicals!
•Replace a defective or damaged product immediately!
•Never attempt to repair or tamper with the product!

Safety
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2.3 Intended use
Use the product only in accordance with this operating manual; otherwise electrical hazard
protection cannot be guaranteed by the manufacturer.
The product is used to adapt the VAS 5581/VAS 5581A diagnostic box to the vehicle-side
plug connection specified by the vehicle manufacturer in the guided fault finding.
The product may only be used on high-voltage systems that have been certifiably de-
energized.
In this operating manual, vehicle manufacturers are exclusively defined as vehicle
manufacturers in the Volkswagen Group.
Any use beyond what is listed here is prohibited.
2.4 Requirements for the target group
Only qualified personnel may work with this product!
In this operating manual, qualified personnel is defined as personnel meeting all
requirements for working on high-voltage systems applicable in the country of operation,
as defined by:
•Regulations applicable in the country of operation
•Qualification according to DGUV 200-005 level 2 or higher, or equivalent
•Specifications from the vehicle manufacturer and/or the operator.
Inaddition,the qualifiedpersonnel mustbe trainedinthe use ofthe product andall charging
modes.
At all times while using the product, staff must wear the personal protective equipment
prescribed by the vehicle manufacturer for work on high-voltage systems.
2.5 Duties of the operator
The operator is responsible for ensuring that all staff working with the low voltage adapter
cable fulfills the requirements for the target group.
Furthermore, the operator is responsible for ensuring the following:
•The low voltage adapter cable is always in perfect working order.
•The regular inspection intervals for the low voltage adapter cable are observed and
recorded.

Product description
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3 Product description
3.1 Scope of delivery
Immediately check the condition of the product and the completeness of the delivery. If
anything is missing or defective, please contact the manufacturer immediately.
(1) Low voltage adapter cable
(2) USB stick with operating manual
3.2 Design
Product design:
(1) Plug for diagnostic box
(2) Plug for battery housing
(3) Plug for battery junction box (BJB)
(4) Plug for battery management controller (BMC)
(5) Ground clip

Product description
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3.3 Symbols and connections
The following symbols are shown on the product:
Symbol Meaning
The manufacturer part number is used in conjunction with the serial number to identify
the product.
The disposal instructions prohibit disposal of the product with household waste. Always
dispose of the product in accordance with all local disposal regulations.
The CE marking certifies that the product complies with all applicable European
regulations and has been subjected to the prescribed conformity assessment procedure.
This marking certifies that the product contains substances regulated by SJ/T 11363-
2006 (“China RoHS”) which are safe for use over a period of 25 years. The list of
regulated substances can be found on the supplemental sheet.
The test seal identifies the product as having been approved for use in workshops and
production facilities belonging to the vehicle manufacturer.

Product description
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32.ST.2210.1405_BA_V01_EN
3.4 China RoHS certificate

Product description
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3.5 Wiring diagram
(1) Plug for battery management controller (BMC)
(2) Plug for battery junction box (BJB)
(3) Plug for battery housing
(4) Ground clip
(5) Plug for diagnostic box
9
10
81
2
3
4
5
6
7

Product description
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3.6 Technical data
Rated data Values
Manufacturer number
22101405
Maximum rated voltage
DC 14V
Maximum rated current
5A
Weight
~ 560g
Cable length
~ 2600mm
Ambient conditions Operation Storage Transportation
Temperature
5°C to 40°C
-20°C to 60°C
-20°C to 60°C
Elevation above sea
level
Max. 2000m No limitation.
Humidity Max. 80% up to 31°C,
decreasing linearly to
50% at 40°C
Max. 85%
Condensation not permitted. Maximum permissible relative humidity: 60% in
environments with corrosive gas/air.

Operation
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4 Operation
This chapter provides information about the following activities:
•Startup
•Detaching the plug connection
•Cleaning
•Storage
•Disposal
•Maintenance
4.1 Startup
This section provides you with information about starting up and operating the product.
WARNING
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and can cause death by electric
shock!
•Use the product only for the applications intended by the vehicle manufacturer!
CAUTION
Risk of damage!
Plug connections lock into place when attached.
•Unlock the plug connections before you detach them! (See chapter “Detaching the
plug connections”)
Follow the safety instructions.

Operation
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Connect the ground clip to a conductive part of the vehicle body.
Connect the plug for the battery management controller (BMC) to the correct
disconnected socket.
Lock the connection.
Connect the plug for the battery junction box (BJB) to the correct disconnected socket.
Lock the connection.
Connect the plug for the battery housing to the correct disconnected socket.
Lock the connection.

Operation
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Connect the plug to the diagnostic box.
You can now perform measurements in accordance with the guided fault finding.

Operation
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4.2 Detaching the plug connections
WARNING
Risk of explosion!
Product components may produce sparks and electric arcs.
•Do not use the product in potentially explosive atmospheres!
4.2.1 Detaching the plug connection for the diagnostic cable (15-pin)
The plug connection has a manual locking mechanism. To release the plug connection:
Swing the lever up.
Pull the plug connection apart.
The plug connection is now detached.

Operation
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4.2.2 Detaching the plug connection for the diagnostic cable (28-pin)
The plug connection has a locking mechanism. To release the plug connection:
Pull the locking mechanism out of the plug.
The plug connection is unlocked.
Pull the plug connection apart.
The plug connection is now detached.
4.2.3 Detaching the plug connection for the diagnostic cable (20-pin)
The plug connection has a bayonet locking mechanism. To release the plug connection:
Twist the socket housing to unlock the connection.
Pull the plug connection apart.
The plug connection is now detached.

Operation
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4.3 Cleaning
DANGER
Danger of fatal electric shock!
The electrical voltage in high-voltage systems is lethal and will cause death by electric
shock!
•Disconnect the product from all power sources before cleaning the product!
Observe the safety instructions!
Use only a dry cloth to clean the product.
4.4 Disposal
Observe the safety instructions!
Always dispose of the product in accordance with all local disposal regulations.
4.5 Maintenance
Observe the safety instructions!
National and local requirements for regular testing must be observed!
Test the product for proper function at intervals of no more than 24 months.
Contact the manufacturer to have a professional function test performed.

Help
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5 Help
5.1 Warranty
Stodia GmbH grants a warranty period of 24 months from the date of purchase. The
warranty is valid for demonstrable defects in functional material and workmanship.
Further information on the warranty conditions can be found in the terms and conditions on
the manufacturer’s website.
5.2 Customer service
Always include the item number and, if available, the serial number with any product
queries. Both numbers are found on the product.
Stodia GmbH
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone] – 92197-0
Fax: [phone]
[e-mail]
www.stodia.de

Stodia GmbH
Battery & Diagnostics Technology
Im Freitagsmoor 45
38518 Gifhorn, Germany
Phone: [phone] / 92 197 – 0
Fax: [phone] / 92 197 – 88
[email protected]
www.stodia.de
Translation of the original operating manual.
Subject to technical changes.